CN104870368B - Use UZM-43, the hydroconversion process of a kind of EUO-NES-NON zeolite - Google Patents

Use UZM-43, the hydroconversion process of a kind of EUO-NES-NON zeolite Download PDF

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CN104870368B
CN104870368B CN201380065481.8A CN201380065481A CN104870368B CN 104870368 B CN104870368 B CN 104870368B CN 201380065481 A CN201380065481 A CN 201380065481A CN 104870368 B CN104870368 B CN 104870368B
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mol ratio
uzm
euo
nes
hydroconversion process
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CN104870368A (en
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D-Y·詹
J·G·莫斯科索
P·L·波格丹
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Universal Oil Products Co
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Abstract

Synthesize the new family crystalline aluminosilicate zeolitic of referred to as UZM 43.These zeolites are similar in itself previously known ERS 10, SSZ 47 and RUB 35 zeolite, but feature is unique X-ray diffraction pattern and composition and has the catalytic performance for carrying out various hydroconversion process.The catalyst being made up of these zeolites is in hydrocarbon conversion reaction.

Description

Use UZM-43, the hydroconversion process of a kind of EUO-NES-NON zeolite
The priority request of national applications in early days
This application claims that the U. S. application No.13/718,003's that December in 2012 submits on the 18th is preferential Power.
Background of invention
The present invention relates to zeolite UZM-43, prepare its method and as catalyst in hydrocarbon conversion side Purposes in method.This zeolite is represented by following empirical formula:
Wherein M represents sodium or sodium and the combination of potassium exchangeable cations, and " m " is M:(Al+E) mol ratio And be 0.05-5, R1 be single electric charge oxypropyl trimethyl ammonium cation, " r1 " is R:(Al+E) mol ratio and Having the value of 0.25-8.0, R2 is amine, and " r2 " is R:(Al+E) mol ratio and there is the value of 0.0-5, E is the element of the group selecting free gallium, ferrum, boron and mixture composition thereof, and " x " is the molar fraction of E And there is the value of 0-1.0, and " y " is Si:(Al+E) mol ratio and for more than 5 to 40, and " z " is O:(Al+E) mol ratio and there is the value determined by below equation: z=(m+r1+r2+3+4 ● y)/2.Boiling Stone UZM-43 has the symbiosis of skeleton EUO-NES-NON.It can be as unmodified zeolite UZM-43 or UZM-43 modified zeolite is present in catalyst.The catalyst comprising UZM-43 can One in taking several forms, including the most spherical oil droplet catalyst or extrusion catalyst.
Zeolite is micropore and by sharing AlO2And SiO2The crystalline aluminosilicate group that tetrahedral dihedral becomes Compound.Naturally occur with synthetically prepared a large amount of zeolites in various commercial runs.Synthetic zeolite makes With suitable Si, Al source and structure directing agent such as alkali metal, alkaline-earth metal, amine or organic ammonium positive from Son is prepared by hydrothermal solution synthesis.Structure directing agent occupy in the hole of zeolite and specific to ultimately form Structure is taken the main responsibility.These species balance the skeleton electric charge relevant with aluminum and also act as space and fill out Material.Zeolite is characterized by the perforate of uniform-dimension, has significant ion-exchange capacity and energy The permanent zeolite of any composition of inconspicuous displacement during enough reversibly desorbing is scattered in whole crystals space The absorption phase of the atom of crystal structure.Zeolite can be used as the catalyst of hydrocarbon conversion reaction, and described reaction exists Carry out on inner surface on outer surface and in hole.
Three kinds of framework types EUO, NON and NES be closely-related and can by shown below along Identical double-layer structure unit LBU A and LBU B that a ' and b ' direction of principal axis extends are constituted.LBU A by Two dimensions connect produce the TO of the silicate plate with 12 ring openings4Tetrahedron forms. LBU B is by TO4Tetrahedral linear chain forms.For producing the three-dimensional of EUO, NON and NES Two class layers are stacked on c ' direction of principal axis by framing structure with characteristic order.
More than diagram display is such as perpendicular to the layered structure unit of (001) finding EUO-NES-NON race. A () layer A is made up of [TO4] tetrahedron being interconnected and form 12 rings and (b) layer B is by being parallel to what a ' advanced [TO4] tetrahedral rod composition.
More than diagram display framing structure representative and be such as perpendicular to (100) finding (a) NON, The stacking order of (b) EUO and (c) NES.
For NON, only LBU A layer be stacking a).Stacking order is AA ' AA ', the most often Every an A layer displacement 1/2a ' and be appointed as A '.Although each layer comprises 12 rings, it is thus achieved that 1/2a ' is single The NON skeleton of alternately displacement and the generation of unit is close phase.It is actually not zeolite, but Clathrasil because it comprise the hole of no more than 6 rings up to cage (being appointed as nns by J.V.Smith1).
EUO framework types with b) by being inserted between AA ' bilayer by B layer, thus can be stacked Sequentially AA ' BAA ' B and formed.Gained skeleton comprises the one of the side pocket having in the truncate nns cage of entrance Tie up 10 ring passages.
NES framework types can be with c) by replacing A and B layer to obtain stacking order AB ' A ' BAB ' A ' B and formed, wherein A ' and B ' displacement 1/2a '.Gained skeleton comprises and is perpendicular to b ' The two dimension 10 ring passage of axle.
Disclose several relevant molecular sieve, but exist bright between those molecular sieves and molecular sieve of the present invention Aobvious difference.At US 6, in 123,914, disclose the symbiosis of EU-1 and EUO-NES type molecular sieve, It is for removing amorphous B and aluminum by the process of use sodium hydroxide gentleness from passage.This The bright silica/alumina material relating to not comprising boron.
US 7,459,073 discloses to use has ring and the template (N-cyclopenta-1,4-diaza for rigidity Bicyclo-[2.2.2] octane cation (N-cyclopenyl-1,4-diaabicyclo [2.2.2] octane cation)) Preparation molecular sieve SSZ-47B, its produce costly and can produce have more more than other material The zeolite of EUO feature.
US 5,910,299 discloses use template such as 6-nitrogen spiral shell-[5,5]-hendecane hydroxide to be prepared ERS-10 zeolite.Advocate that it has the Si/Al from 50 to pure silicon dioxide2Ratio.The present invention with than The Si/Al that ERS-10 is lower2Than preparation.
The new material comprising EUO-NES-NON skeleton symbiosis being prepared in hydrocarbon method.
Summary of the invention
As discussed, the present invention relates to comprise the referred to as UZM-43 of EUO-NES-NON skeleton symbiosis New aluminosilicate zeolites.Therefore, one embodiment of the invention is microporous crystalline zeolite, and it has At least AlO2And SiO2The three-dimensional framework of tetrahedron element and by synthesis state and in terms of anhydrous by following warp The experience composition that the formula of testing represents:
Wherein M represents sodium or sodium and the combination of potassium exchangeable cations, and " m " is M:(Al+E) mol ratio And be 0.05-5, R1 be single electric charge oxypropyl trimethyl ammonium cation, " r1 " is R:(Al+E) mol ratio and Having the value of 0.25-8.0, R2 is amine, and " r2 " is R:(Al+E) mol ratio and there is the value of 0.0-5, E is the element of the group selecting free gallium, ferrum, boron and mixture composition thereof, and " x " is the molar fraction of E And there is the value of 0-1.0, and " y " is Si:(Al+E) mol ratio and for more than 5 to 40, " z " is O:(Al+E) Mol ratio and there is the value determined by below equation:
Z=(m+r1+r2+3+4 ● y)/2
And be characterised by it to have at least there is d-spacing described in Table A and the X-ray diffraction pattern of intensity.
Table A
After calcining, it was observed that X-ray diffraction pattern shown in table B.
Table B
Another aspect of the present invention is by using oxypropyl trimethyl ammonium cation (SACHEM) or propyl group Trimethyl ammonium cation and amine prepare the method for this material.Prior art SSZ-47 material is by using N, N-dimethyl-3-nitrogen bicyclo-[4.2.1] nonane cation or N, N-dimethyl-3-nitrogen bicyclo-[3.2.1] octane Prepared by cation, this is more expensive and generation has EUO more more than the material prepared by the present invention The material of feature.Prepared by the ERS-10 template 6-nitrogen spiral shell of another costliness-[5,5]-hendecane hydroxide And preparation has higher Si/Al than UZM-432The zeolitic material of ratio.
Yet another embodiment of the invention is to use the hydroconversion process of above-mentioned zeolite.The method includes making hydrocarbon The hydrocarbon products obtaining converting is contacted at conversion conditions with zeolite.Hydroconversion process includes that alkane splits Change, aromatic hydrocarbons convert as xylene isomerization, toluene disproportionation, open loop and cracking with removing benzene azeotropic thing and By aromatic hydrocarbons alkylation of paraffines.
Accompanying drawing is sketched
Fig. 1 shows as being perpendicular to the layered structure unit of EUO-NES-NON race shown in (001).
Fig. 2 show framing structure representative and be such as perpendicular to (a) NON, (b) EUO shown in (100) and The stacking order of (c) NES.
Detailed Description Of The Invention
Applicant is prepared for topological structure matching EUO-NES-NON skeleton and is similar to as by the International Zeolite Association Structure Commission is maintained at The Atlas of Zeolite Framework of http://topaz.ethz.ch/IZA-SC/StdAtlas.htm The aluminosilicate zeolites of RUB-35, SSZ-47 and ERS-10 type zeolite described in Types.These are new Zeolite is referred to as UZM-43.As illustrated in detail, UZM-43 is it with the difference of known zeolites Big measure feature.
As illustrated in detail in embodiment, UZM-43 material is thermally-stabilised the temperature of at least 600 DEG C, In another embodiment, the temperature at least 800 DEG C is thermally-stabilised.The most as in the embodiment shown, UZM-43 It is the micro pore volume more than 60% that material can have the percent as total pore volume.
Prepared by the reactant mixture formed that UZM material is represented by the mol ratio having according to oxide:
aM2O:bR2/pO:1-cAl2O3:cE2O3:dSiO2:eH2O
Wherein " a " has the value of 0.05-5.0, and " b " has the value of 1.5-40, and " c " has the value of 0-1.0, " d " Having the value of 4-40, " e " has the value of 25-4000.The source of M select free halogen, nitrate, Acetate, hydroxide, sulfate and the group of mixture composition thereof.
Source choosing free alkali borate, boric acid, precipitation alkali formula Gallium trihydroxide., gallium sulfate, the sulfur of E Acid ferrum, iron chloride and the group of mixture composition thereof.Aluminum source select free aluminum isopropylate., aluminium secondary butylate, Precipitated alumina, Al (OH)3, aluminum metal and aluminium salt composition group.The most positive silicic acid four of silicon source choosing Ethyl ester, fumed silica, cabosil and the group of precipitated silica composition.Reactant mixture is made to exist React the 1 day time to 3 weeks at a temperature of 150-185 DEG C.Reactant mixture is preferably made to exist React the 1 day time to 3 weeks at a temperature of 165-175 DEG C.R1 is single electric charge oxypropyl trimethyl ammonium Cation, " r1 " is R:(Al+E) mol ratio and there is the value of 0.25-8.0, and R2 is amine, r2 is Morpholine.The method can farther include to add in reactant mixture UZM-43 crystal seed.
Embodiment 1
Aluminosilicate reaction gel by first by 48.92g liquid sodium aluminate (LSA) (46.55% solution), 225.23g oxypropyl trimethyl ammonium hydroxide (20%SACHEM), 36.11g morpholine (Aldrich) and 865.38g water mix, simultaneously strong stirring and prepare.After being thoroughly mixed, add 224.36g Ultrasil VN SP 89%.After interpolation completes, by gained mixture homogenization 1 hour, transfer To 2-L Parr rustless steel agitated autoclave.By mixture at 175 DEG C along with stirring with 250RPM Mix and crystallize 160 hours.Solid product is recovered by centrifugation, is washed with deionized and at 95 DEG C Lower dry.Product is defined as UZM-43 by XRD.The representativeness observed about this product is spread out Ray is shown in table 1.Product composition is determined by elementary analysis and to be made up of following mol ratio: Si/Al=13.76, Na/Al=0.23.By a part of material by being warming up to 600 DEG C 2 hours, exist thereafter Air stops 6 hours and calcines.BET surface area is 176m2/ g and micro pore volume are 0.07cc/g. Scanning electron microscope (SEM) display has the crystal of circle (botryoidalis) shape less than 100nm. Chemical analysis is as follows: 3.06%Al, 42.9%Si, 0.99%Na, N/Al=0.78, Na/Al=0.38, Si/Al2=27.About in the diffracted ray such as table 1 below that UZM-43 observes.
Table 1
The representative diffracted ray observed about calcine UZM-43 is shown in table 2.
Table 2
Embodiment 2
Aluminosilicate reaction gel by first by 48.92g liquid sodium aluminate (LSA) (46.55% solution), 225.23g oxypropyl trimethyl ammonium hydroxide (20%SACHEM), 36.11g morpholine (Aldrich) and 865.38g water mix, simultaneously strong stirring and prepare.After being thoroughly mixed, add 224.36g Ultrasil VN SP 89%.After interpolation completes, by gained mixture homogenization 1 hour, transfer To 2-L Parr rustless steel agitated autoclave.By mixture at 175 DEG C along with stirring with 350RPM Mix and crystallize 160 hours.Solid product is recovered by centrifugation, is washed with deionized and at 95 DEG C Lower dry.Product is defined as UZM-43 by XRD.The representativeness observed about this product is spread out Ray is shown in table 3.Product composition is determined by elementary analysis and to be made up of following mol ratio: Si/Al=13.5, Na/Al=0.38 and N/Al=0.78.By a part of material by being warming up to 600 DEG C 2 Hour, stop 6 hours the most in atmosphere and calcine.BET surface area is 192m2/ g and porous body Amass as 0.07cc/g.It is round-shaped that scanning electron microscope (SEM) display has less than 100nm Crystal.
Table 3
Embodiment 3
Aluminosilicate reaction gel by first by 36.61g liquid sodium aluminate (LSA) (46.55% solution), 24.3g sodium hydroxide (50% solution) and 749.05g water mixing, simultaneously strong stirring and prepare.Thorough After end mixing, add 421.53g propyltrimethylammonium bromide (25%SACHEM), be subsequently adding 167.99g Ultrasil VN SP 89%.After interpolation completes, by gained reactant mixture homogenizing 1 Hour, it is transferred in 2-L Parr rustless steel agitated autoclave.By mixture at 175 DEG C along with 350RPM stirs and crystallizes 132 hours.Solid product is recovered by centrifugation, is washed with deionized water Wash and be dried at 95 DEG C.Product is defined as UZM-43 by XRD.Observe about this product Representative diffracted ray be shown in table 4.Product composition is determined by following mol ratio by elementary analysis Composition: Si/Al=13.05, Na/Al=0.34.By a part of material by being warming up to 600 DEG C 2 hours, Stop 6 hours the most in atmosphere and calcine.BET surface area is 292m2/ g and micro pore volume are 0.101cc/g.Scanning electron microscope (SEM) display has the round-shaped crystal less than 100nm.
Table 4
The representative diffracted ray observed about calcine UZM-43 is shown in table 5.
Table 5
By according to embodiment 1 with 2-in-1 become UZM-43 be configured to comprise 70%UZM-43 and 30% The catalyst of aluminium oxide.In prepared by catalyst, first by 0.17g HNO3Every gram of Catapal B Aluminium oxide is by Catapal B aluminium oxide nitric acid peptization.Then the aluminium oxide of peptization is added in mortar, Mix, until forming the group with the quality being suitable to extrusion simultaneously.Then extrude to be formed by this group 1/16 " diameter cylinders, is dried it whole night at 100 DEG C, is then classified into the length of 3: diameter ratio. Dry extrudate is calcined 5 hours to remove template with moving air in an oven at 600 DEG C.Then Calcinated support is used at 75 DEG C 10 weight %NH4NO3Solution exchanges.10g is used after this Water/g zeolite washing.NH4NO3Exchange and washing are repeated two more times.Then by extrudate at 120 DEG C Under be dried 4 hours, then activate at 550 DEG C.
For each sample listed in table 1, it will be observed that diffraction pattern contrast with DIFFaX simulation drawing To obtain α N and the estimation of α S transition probability, it represents EUO, NES and NON cluster tendency. The percent of EUO, NES and NON is calculated by transition probability.It is summarized in the best fit of simulation In table 6.
Table 6
The DIFFaX analog result of Test Drawing
Sample 1 and 2: the sample 1 of synthesis has similar diffraction pattern with 2, and can be with phase Same DIFFaX simulation drawing coupling.They all demonstrate that the slightest cluster is inclined in NES shape region To with slighter in EUO and NON class region cluster tendency, thus cause having and compare NES The structure of EUO and NON that feature is little more.
Sample 3: the sample 3 of synthesis has the diffraction pattern slightly different with first two.This figure can be with mould Intend figure matching, show that sample comprises the NON feature more little more than first two sample and less EUO feature.
About the diffraction of prior art sample, carry out following observation.
ERS-10., in document sample, ERS-10 has diffraction pattern most similar with the present invention, but Existence is clearly distinguished from.This figure can show the composition being similar to simulation matching, but have little more EUO content and Si/Al2Ratio is higher than UZM-43.
Those of the diffraction pattern of SSZ-47 and sample 1,2 and 3 are different, and with comprise more NON The structure of feature is consistent.
RUB-35 has and those the most different diffraction patterns of the sample illustrating the present invention.Its figure with The structure with high EUO feature is consistent.Develop the error model in RUB-35, it is believed that it is not It it is cluster.Their best fitted is and has 78%EUO type and the structure of 22%NON type feature. The model herein reported obtains the result (82%EUO, 12%NON, 8%NES) being similar to, Er Qiebiao Show some NES type features of existence.
Specific embodiments
Describe hereafter together with specific embodiments, it should be understood that this description is intended to illustrate and be not intended to previously Describe and the scope of the appended claims.
One embodiment of the invention relates to hydroconversion process, and described method includes making hydrocarbon flow and catalysis Agent contacts to obtain converted product at hydrocarbon conversion conditions, and wherein to comprise modified UZM-43 micro-for catalyst Hole crystalline zeolite, wherein modified UZM-43 has at least AlO2And SiO2The three-dimensional of tetrahedron element Skeleton and the experience represented by following empirical formula in terms of anhydrous form:
Mm+R1r1R2r2Al1-xExSiyOz
Wherein M represents sodium or sodium and the combination of potassium exchangeable cations, and " m " is M:(Al+E) mol ratio And be 0.05-5, R1 be single electric charge oxypropyl trimethyl ammonium cation, " r1 " is R:(Al+E) mol ratio and Having the value of 0.25-8.0, R2 is amine, and " r2 " is R:(Al+E) mol ratio and there is the value of 0.0-5, E is the element of the group selecting free gallium, ferrum, boron and mixture composition thereof, and " x " is the molar fraction of E And there is the value of 0-1.0, and " y " is Si:(Al+E) mol ratio and for more than 5 to 40, " z " is O:(Al+E) Mol ratio and having by equation z=(m+r1+r2+3+4 ● y)/2 values determined, and be characterised by that it has At least there is d-spacing described in Table A and the X-ray diffraction pattern of intensity:
Table A
And it is thermally-stabilised the temperature of at least 600 DEG C and have less than 420m2The BET surface area of/g.The present invention One embodiment be by the first embodiment in this section to previous example in this section, Any or all, wherein hydroconversion process select free alkylation, dealkylation, the transalkylation of aromatic hydrocarbons, The isomerization of aromatic hydrocarbons, alkene isoparaffin alkylation, dimerizing olefins, olefin oligomerization, catalysis are split Change and the group of dewaxing composition.One embodiment of the invention is to this section by the first embodiment in this section In middle previous example one, any or all, wherein modified UZM-43 microporous crystalline zeolite Have and comprise 33-34 weight %EUO, 24-31 weight %NES and 34-43 weight %NON EUO-NES-NON framing structure.One embodiment of the invention is by the first embodiment in this section To this section in previous example, any or all, wherein catalyst comprises oxygen further Change aluminum.
Do not further describe, it is believed that those skilled in the art can use previous description, the most complete journey Degree ground uses the present invention.Therefore, aforementioned preferred embodiment is interpreted as being merely illustrative, And the remainder of limit publicity content never in any form.
In the preceding article, unless otherwise noted, all temperature are DEG C to describe, and all parts and percent are with weight Gauge.
In being previously described, those skilled in the art are readily determined the principal character of the present invention, and The various changes and modifications of the present invention can be made to make it suitable for various use without departing from its spirit and scope Way and condition.

Claims (8)

1. hydroconversion process, it includes making hydrocarbon flow contact at hydrocarbon conversion conditions with catalyst to obtain Converted product, wherein catalyst comprises modified UZM-43 microporous crystalline zeolite, wherein modified UZM-43 There is at least AlO2And SiO2The three-dimensional framework of tetrahedron element and in terms of anhydrous by following empirical formula table The experience composition shown:
Mm+R1r1R2r2Al1-xExSiyOz
Wherein M represents sodium or sodium and the combination of potassium exchangeable cations, and " m " is M:(Al+E) mol ratio And be 0.05-5, R1 be single electric charge oxypropyl trimethyl ammonium cation, " r1 " is R:(Al+E) mol ratio and Having the value of 0.25-8.0, R2 is amine, and " r2 " is R:(Al+E) mol ratio and there is the value of 0.0-5, E is the element of the group selecting free gallium, ferrum, boron and mixture composition thereof, and " x " is the molar fraction of E And there is the value of 0-1.0, " y " is Si:(Al+E) mol ratio and for more than 5 less than or equal to 40, " z " is O:(Al+E) mol ratio and there is the value determined by below equation:
Z=(m+r1+r2+3+4 ● y)/2
And it is characterised by it to have at least having d-spacing described in Table A and the X-ray diffraction pattern of intensity:
Table A
And be heat-staple the temperature of at least 600 DEG C, and have less than 420m2The BET surface area of/g.
Method the most according to claim 1, wherein hydroconversion process select free alkylation, dealkylation, The transalkylation of aromatic hydrocarbons, the isomerization of aromatic hydrocarbons, dimerizing olefins, olefin oligomerization, catalytic cracking and dewaxing The group of composition.
Method the most according to claim 2, wherein alkylation includes alkene isoparaffin alkylation.
Method the most according to claim 1, wherein hydroconversion process for select free xylene isomerization, Toluene disproportionation, open loop and cracking are to remove benzene azeotropic thing and the group formed by aromatic hydrocarbons with alkylation of paraffines Aromatic hydrocarbons convert.
Method the most according to claim 2, wherein said hydroconversion process is alkylation.
Method the most according to claim 2, wherein said hydroconversion process is catalyst cracking method.
Method the most according to claim 1, wherein said modified UZM-43 microporous crystalline zeolite has Comprise 33-34 weight %EUO, 24-31 weight %NES and 34-43 weight %NON EUO-NES-NON framing structure.
Method the most according to claim 1, wherein said catalyst comprises aluminium oxide further.
CN201380065481.8A 2012-12-18 2013-12-02 Use UZM-43, the hydroconversion process of a kind of EUO-NES-NON zeolite Active CN104870368B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/718,003 2012-12-18
US13/718,003 US8993821B2 (en) 2012-12-18 2012-12-18 Hydrocarbon processes using UZM-43 an EUO-NES-NON zeolite
PCT/US2013/072548 WO2014099325A1 (en) 2012-12-18 2013-12-02 Hydrocarbon processes using uzm-43 an euo-nes-non zeolite

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CN104870368B true CN104870368B (en) 2016-11-30

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1013606A1 (en) * 1998-12-22 2000-06-28 Exxon Research And Engineering Company Enhancing boro-aluminosilicate zeolite structures
CN1104284C (en) * 1996-03-21 2003-04-02 埃尼里塞奇公司 ERS-10 zeolite and process for its preparation

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1104284C (en) * 1996-03-21 2003-04-02 埃尼里塞奇公司 ERS-10 zeolite and process for its preparation
EP1013606A1 (en) * 1998-12-22 2000-06-28 Exxon Research And Engineering Company Enhancing boro-aluminosilicate zeolite structures

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