CN104869851B - Apparatus and method for producing rod shaped article - Google Patents
Apparatus and method for producing rod shaped article Download PDFInfo
- Publication number
- CN104869851B CN104869851B CN201380051673.3A CN201380051673A CN104869851B CN 104869851 B CN104869851 B CN 104869851B CN 201380051673 A CN201380051673 A CN 201380051673A CN 104869851 B CN104869851 B CN 104869851B
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- Prior art keywords
- flaky material
- excision
- rod
- unit
- cut
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- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 239000000463 material Substances 0.000 claims abstract description 193
- 238000005520 cutting process Methods 0.000 claims abstract description 93
- 239000007799 cork Substances 0.000 claims description 72
- 241000208125 Nicotiana Species 0.000 claims description 41
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 41
- 238000000034 method Methods 0.000 claims description 28
- 230000000391 smoking effect Effects 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 15
- 230000035807 sensation Effects 0.000 claims description 14
- 239000012780 transparent material Substances 0.000 claims description 4
- 230000035699 permeability Effects 0.000 claims description 3
- 239000000123 paper Substances 0.000 description 88
- 239000010410 layer Substances 0.000 description 50
- 235000019504 cigarettes Nutrition 0.000 description 21
- 235000019615 sensations Nutrition 0.000 description 10
- 238000007639 printing Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 8
- 238000004049 embossing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000015110 jellies Nutrition 0.000 description 2
- 239000008274 jelly Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 210000004276 hyalin Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/005—Treatment of cigarette paper
- A24C5/007—Perforating
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Forging (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Basic Packing Technique (AREA)
Abstract
A kind of device for being used to produce rod shaped article, it includes feeding unit and cutter unit, and feeding unit is used to provide flaky material, and cutter unit is used to cut away excision block from the flaky material provided by feeding unit to produce excision area in flaky material.Device also includes being used for the positioning unit that the flaky material is placed on to cutting position, in the cutting position, the excision block is cut away from the flaky material, and device includes detector, the detector is connected with the locator unit commands, to determine the cutting position, so as to allow to make the rod shaped article to be alignd with the excision area.Device also includes removing unit and wrapping unit, the removal unit is used to remove the excision block, the wrapping unit is used to receive the flaky material for including the excision area, and for including cutting off the flaky material in area at least about a part for the rod shaped article.
Description
Technical field
The present invention relates to the apparatus and method for producing rod shaped article.Rod shaped article may, for example, be smoking article.
Background technology
It is known with (such as) printing or embossing or other decorations decorate rod shaped article (such as smoking article), such as to know
The brand of other rod shaped article or source.Moreover it is known that in the lapping (for example, cork paper (tipping paper)) of cigarette
It is middle to form opening, to influence the hydrodynamics of cigarette.Furthermore it is known that formed (such as) allow the externally visibly inside of filter tip
Transparent section.
Accordingly, it is desirable to provide allow the method and device of these rod shaped articles of high-speed production.
The content of the invention
According to an aspect of the present invention, there is provided a kind of device for being used to produce rod shaped article.Described device includes being used for
The feeding unit of flaky material is provided.Described device also includes being used to cut from the flaky material provided by the feeding unit
Fall to cut off block to produce the cutter unit in corresponding excision area in the flaky material.Further, described device includes being used for
The flaky material is placed on to the positioning unit of cutting position, in the cutting position, cut away from the flaky material described
Cut off block.The detector being connected with the locator unit commands is provided, it is described so as to allow to make to determine the cutting position
Rod shaped article aligns with the excision area.Described device also includes being used for the removal unit for removing the excision block.It is in addition, described
Device includes wrapping unit, and the wrapping unit is used to store the flaky material for including the excision area, and for extremely
The part around the rod shaped article includes the flaky material in the excision area less.
The feeding unit may for instance comprise bobbin, and the flaky material is stored on bobbin, and the sheet material
Material can deploy with the help of appropriate drive part from bobbin.It is also possible, however, to use the feeding unit of any other species.
The cutter unit allows to cut described in online generation in the flaky material in the manufacturing process of rod shaped article
Except area.In prior art (precut flaky material wherein, is used on bobbin), in the precut flaky material of winding and
May during conveying during deploying precut flaky material from bobbin or in the manufacturing apparatus this precut flaky material
It can be damaged, because the excision area in flaky material can reduce the structural strength of flaky material.According to the present invention, have
Sharp ground, the excision area is caused by a manner of (in-line) in line.Therefore, there is the sheet material in excision area in production period
The risk for expecting to be damaged significantly reduces.
The positioning unit allows the flaky material being placed on cutting position, in the cutting position, the excision
Block is cut away from the flaky material.Therefore, the positioning unit enables the flaky material cutting away the excision block
It is accurately positioned in the cutter unit so that accurately produce the excision area in desired locations on the flaky material.Cause
This, according to the present invention, advantageously, the excision area is relative to the filter tip coated papers or cork paper of required length and relative to rear
Being accurately positioned for respective distances between continuous excision area is possible.
The detector being connected with the locator unit commands allows to determine the cutting position and thereby allows to make
The excision area aligns with the rod shaped article.Being accurately positioned of the excision area in the flaky material also allows to make described
Excision area aligns with feature further downstream in production line or object (such as described rod shaped article).
By making the excision area be alignd with the rod shaped article, the excision area is relative to rod shaped article (below such as
Filter segment or tobacco rod) certain length or may also the rotation position of the rod shaped article be accurately positioned, can be formed or
Influence sensory effect.For example, can be by the way that excision mark be stacked with following rod shaped article in the excision area of form of identification
And become visible.For example, the excision area can also form window, enable to see rod shaped article (such as filter tip)
In.This window can align with being included in the rod shaped article object of (such as in filter tip).This object can be (such as)
Capsule or carbon section.
Term " alignment (into register) " used herein " becomes (into that aligns
Registration two or more articles) " are generally defined (such as excision area or the rod shaped article or to apply in advance
The pattern (see below) added) alignment.In terms of this, term " alignment " is understood to include the article relative to each other
Into the arrangement of well-defined position relationship, but it will be also be appreciated that including the article relative to each other well-defined folded
Add/it is overlapping or interference (interference) meaning on alignment.Alignment procedure can (such as) be embodied as be used for control the dress
A part for the control loop put, or alternatively or additionally implement when described device starts.
Caused useless flaky material is without appropriate disposal in the manufacturing process of rod shaped article (such as smoking article)
In the case of can seriously hinder manufacturing process.Generally, during the printing, embossing or perforation of flaky material is only related to,
Useless flaky material is not produced.Generally, in perforation procedure, the material around the perforation deforms around retainer, generally
Downwards laterally away from the plane of the flaky material, without producing the useless flaky material for becoming to separate with flaky material
Block.
However, in a device in accordance with the invention, this excision block, and this excision block as caused by the process of cutting away be present
It is removed in the removal unit.The removal unit is preferably arranged to close to place caused by the excision block, such as cloth
Put the cutter unit in itself in.
Can be that rod shaped article (such as smoking article) adds feature or increasing by using the flaky material including cutting off area
The feature of strong rod shaped article (such as smoking article).These features can use for aesthetic reasons, but also can be used to influence to inhale
The attribute of sensation of cigarette article.Attribute of sensation be (such as) attribute relevant with the optics of rod shaped article, taste, sense of touch or smell.
Term " excision area " used herein description flaky material, formed with the excision with being cut away from flaky material
A part for pattern, mark or any other shape corresponding to block.The excision area may include only single hole, a round or various
Shape, size and multiple holes of arrangement.Hereinafter, for the sake of simplicity, using term " pattern (pattern) ", and this
Term is intended to cover all different arrangements or configuration in excision area referred to above.
Therefore, the excision block can be only single piece of flaky material, or can be depending in the cutter unit from
Several blocks for the pattern that the flaky material is cut away.Therefore, the term " excision block " of odd number be used to describe flaky material,
From that one or more part that the flaky material is cut away in the cutter unit.
Preferably, the flaky material is cellulosic-based material, such as paper.Alternatively, the flaky material can be by moulding
Expect paper tinsel, metal foil or hierarchy made of material, for example, including selected from (such as) paper, paperboard, two of plastics or metal or
The laminated material of two or more layer.
In an embodiment of the apparatus according to the invention, the wrapping unit is configured to by enclosing at least in part
Include the flaky material in the excision area by described the around both the first rod type element and the second rod type element
One rod type element is attached to second rod type element, and thus assembles the rod shaped article.By around the first leg
The very best part and second rod type element suitably wrap up the flaky material for including the excision area, and the excision area can
It is completely disposed on first rod type element or is completely disposed on second rod type element, or the excision area can be placed in institute
State on both the first rod type element and second rod type element.
During cigarette with filter tip is produced, it will be filtered by wrapping up cork paper around both tobacco rod and filter rod
Mouth rod is attached to tobacco rod, thus produces cigarette with filter tip, so as to form cigarette with filter tip.Therefore, in the mistake of production filter rod
Cheng Zhong, cork paper can be the flaky material for including cutting off area.The wrapping unit also may be configured to assemble a pair of smoking articles, this
It is described further below.
In the further embodiment of the apparatus according to the invention, the detector is suitable for detecting the flaky material
On the pattern being previously applied, to cause the pattern being previously applied to be alignd with the area that cuts off.For detecting the sheet
The detector of the pattern being previously applied on material need not be identical with for determining the detector of cutting position.But, then, use
In it is determined that the detector for the pattern being previously applied also is connected with the locator unit commands.
By combining the excision area and being present on the flaky material or exist in the flaky material
The pattern that is previously applied and by making them align, can produce or influence extra sensory effect.For example, by making to cut
It is superimposed, can makes in mark with printed patterns (it is in the form of like-identified or in the form of the profile of like-identified) except identifying
The excision area of form becomes visible.The pattern for being previously applied to flaky material may for instance comprise printed patterns, embossed pattern, wear
Sectional hole patterns or its combination.However, the pattern being previously applied may also comprise and be adapted to provide for (such as) sensory response it is other
Pattern.Term " pattern " uses in a broad sense again, defined like that as explained above with excision area.
When the flaky material is fed into described device, the pattern being previously applied is present in the sheet material
In material or it is present on the flaky material (for example, being placed in by the bobbin of the reel with flaky material in described device
Before, the pattern can be already applied to the flaky material).Alternatively, the pattern being previously applied can be by described in
Flaky material be transported to before the cutter unit in one or more flaky material processing steps described device in itself in
Produce.The position for the pattern being previously applied described in the detector detection.Then, the positioning unit is described using detecting
The position for the pattern being previously applied come in a manner of excision area and the alignment pattern being previously applied by the sheet material
Material is positioned in the cutter unit.
In the further embodiment of the apparatus according to the invention, the cutter unit is configured to from as the sheet
The multilayer chip material of material cuts away excision block.Preferably, the excision block is with least one of the multilayer chip material
The mode that layer remains uncut is cut away.Using the multilayer chip material with least one not cut layer with can manufacture
The advantages of feature including the excision area but the rod shaped article for not changing property with other.At least one layer is left not cut
Other design parameters of smoking article can need not advantageously be changed by cutting.Advantageously, not cut layer can provide with simply
Individual layer flaky material (such as such as cork paper used in common smoking article) identical smoking article draw resistance.Moreover,
The rest layers of flaky material prevent the material of such as tobacco via the accidental loss of excision section.
Cut in a manner of leaving at least one layer and not being cut multilayer chip material can (such as) by provide be used for cut
Cut the stopper of motion, by the way that two corresponding die cut ragchines are positioned at into position that appropriate intervals open so as in die cutter
Between reserve for described at least one layer space or carried out by any other appropriate means as known in the art.
In another embodiment of the apparatus according to the invention, the wrapping unit is configured to not cut layer
It is attached to a surface of the flaky material including the excision area.The not cut floor is with including the excision area
The flaky material combination perform into cause at least about the rod shaped article a part parcel with it is described not by
The layer of cutting with reference to the flaky material before, the not cut layer at least covers the excision of the flaky material
Area.This embodiment has the advantages of identical with the embodiment as described above using multilayer chip material, and this is especially
It is because the not cut floor is incorporated into the flaky material including the excision area at least to cover described cut
Except area.In addition, during not cut floor is attached into the flaky material including cutting off area, it can be used and be configured for
Cut the standard cutter unit of traditional individual layer flaky material.The removal of the excision block can so be simplified.For example, can lead to
Cross the glued flaky material that the not cut floor is attached to and includes the excision area.Preferably, it is described not cut
The layer cut is traditional flaky material for producing rod shaped article, and preferably with the excision described of area
The size of shape material same or less size provides.For example, the not cut layer can material strips in the form of sheets
Form.
When being produced using the flaky material for including multiple floor and excision area before or after each floor is combined, by conduct
Monolayer material using when be not suitable for parcel such as smoking product rod shaped article material made of layer can be also used in including multiple
In the flaky material of layer.These improper materials can for (such as) too thin or too many hole cannot act as the material of single-layer sheet shape material
Material.
In the further embodiment of the apparatus according to the invention, the removal unit includes being used for from the cutting list
Member removes the vacuum unit or air nozzle of the excision block.Vacuum unit produces to be produced for siphoning away during cutting sheet material
The low-pressure (underpressure) of raw any excision block or dust.When using the air nozzle of such as compressed air, lead to
Cross air injection and blow away excision block.Two methods for removing excision block have very effective in terms of light material is removed
Advantage.Two alternatives do not produce any Mechanical Contact with flaky material, and may be disposed to be spaced apart one with cutting position
Set a distance.The excision block removed by the vacuum unit or the air nozzle is collected in discarded object basket or collection box
Or such collecting device can be transported to.
According to the further embodiment of the device according to the present invention, the removal unit includes being used to detect from described
The detection unit for the excision block that shape material is cut away.The detection unit provides the present or absent information letter for representing excision block
Number.Whether the detection unit detection excision block cuts away from flaky material and is suitably removed really.The detection unit
It may be configured to send alarm signal in the case of no generation excision block or in the case where cutting off block and not removed suitably.
Therefore, the detection unit is adapted to the failure that described device in early stage, is especially indicated before rod shaped article is assembled.Institute
State detection unit can (such as) be optical detection unit.
In the further embodiment of the apparatus according to the invention, the wrapping unit is configured to assemble a pair of clubs
Product.Each in the rod shaped article includes tobacco rod and filter rod.The assembling is carried out in the following manner：By institute
The end face of the tobacco rod that tobacco rod is arranged so that in a pair of tobacco rods is stated to another in the pair of tobacco rod
The end of tobacco rod, and place Double Length filter rod between the end that faces of above-mentioned two of the tobacco rod.Then,
Include the sheet in the excision area by being wrapped up at least in part around each tobacco rod and the Double Length filter rod
Material, the Double Length filter rod is attached to described two tobacco rods.Described device also includes being used to cut such parcel
Double Length filter rod cutting machine.Use Double Length filter rod (its quilt after described two tobacco rods are had been incorporated into
Cut from centre) allow once to produce two cigarettes with filter tip.
According to another aspect of the present invention, there is provided a kind of method for manufacturing rod shaped article.Methods described includes providing
The step of flaky material and from the flaky material cut away excision block with produce including cut off area flaky material the step of.Institute
Method is stated also to be positioned to and the rod including removing described the step of cutting off block, will be provided with the flaky material for cutting off area
The step of shape article aligns, and include the sheet for cutting off area at least about a part for the rod shaped article
The step of material.
In an embodiment of the method according to the invention, there is provided include the step of flaky material providing multilayer chip
Material.In addition, the step of cutting away excision block is including the side that is remained uncut with least one layer of the multilayer chip material
Formula cuts the flaky material.
It is also described including at least being covered with the layer not being cut individually according to another embodiment of the process of the invention
The floor not being cut individually is not attached to including described in the excision area by the mode in the excision area of flaky material
The step of flaky material.
The advantages of embodiment of the method according to the invention, begs in the corresponding embodiment above in association with device
By, therefore these advantages are not discussed again.
It is described at least one in the variant of the last mentioned embodiment of above-mentioned two of the method according to the invention
Not cut layer or it is described individually not cut layer by selected from being made with the material of the following group：
- transparent material,
- different from the attribute of sensation of one or more of other layers layer using including in the case of multilayer chip material
Attribute of sensation material, or include attribute of sensation with the flaky material in the case of using layer is not cut individually
The material of different attribute of sensation,
- gas permeability is less than the material of 600Coresta units.
The inside for allowing to see rod shaped article using hyaline layer or semitransparent layer, such as see tobacco in tobacco rod or see
Filtering material into filter rod.For example, due to tobacco and the different color of the flaky material of parcel, excision area is in vision
On be highlighted, and can emphasize cut off area form.Typically for not cut layer and for one or several its
Its layer, character of use (especially attribute of sensation) are different from other (not being cut) one or more layers or the flaky material
Material.Attribute of sensation on optics, taste, sense of touch or smell can be used alone or can be combined and use.By using tool
There is the layer of different attribute of sensation, not only additional properties (such as taste or smell) can include rod shaped article.Offer can also be provided
Color strengthens some properties, such as the shape of mark different from including the lower floor of the one or more floor for cutting off area.By
In the layer not being cut when in terms of rod shaped article be typically innermost layer, so for not cut layer, preferably using low
The material of gas or even gastight material.Gas permeability is preferably chosen to not change the draw resistance of smoking article.
In another embodiment of the method according to the invention, the flaky material has on the flaky material
The pattern being previously applied.Wherein, the step of flaky material being positioned at into cutting position is also included excision to be cut away
Block is positioned to and the alignment pattern being previously applied.In another step, the excision block is cut away from the flaky material
To produce the flaky material for including cutting off area, the excision area and the alignment pattern being previously applied.According to the side of the present invention
The advantages of this embodiment of method, was discussed above in association with device, therefore these advantages are no longer discussed.
In another embodiment of the method according to the invention, the flaky material is cork paper, tobacco coated papers
Or filter stick coated papers.The apparatus according to the invention and method are advantageously applied for being used to manufacture smoking article (such as cigarette)
Flaky material, to provide the effect of the flaky material including cutting off area for each smoking article, such as with utilizing without excision
The attractive in appearance or sensory effect that these articles of the flaky material parcel in area are compared.
Although the present invention primarily directed to and be suitable including through the smoking article of filter tip, it is can also be applied to (example
Such as) NF smoking article or cigarlet.
Brief description of the drawings
The present invention will be further described in more detail with reference to embodiment, the embodiment is shown by accompanying drawing, in institute
State in accompanying drawing：
Fig. 1 shows the embodiment for being used to produce the device of smoking article according to the present invention；
Fig. 2 shows section of the cork paper in the different disposal stage；
Fig. 3 shows the different phase of the process of manufacture cigarette with filter tip.
Embodiment
Fig. 1 shows the device 1 for production rod shaped article (for example, smoking article, such as cigarette with filter tip).Device 1 wraps
Retainer 2 is included, such as keeps the bobbin of the reel 3 of flaky material 20 (such as cork paper).Transfer roller 4 is arranged to from reel 3
One width cork paper of expansion transports through device 1.Single cork paper section 22,23,24 is cut out from the width cork paper, and
And each in the cork paper section 22,23,24 is used for forming a pair of cigarettes with filter tip.Wrapping unit 14 uses the water
Double Length filter rod 17 is attached to a pair of tobacco rods 15,16 by loose paper section 22,23,24.Then, such as knife or blade are utilized
Appropriate cutter (not shown) cutting Double Length filter rod 17, to form cigarette with filter tip pair.
Device 1 includes tensing arm 6, and the tension arm is arranged to cork paper tension force being adjustably fixed on required level.Dress
Putting 1 also includes alignment roller 7, and the alignment roller can extract cork paper out from retainer 2 and can be by the motor of such as servomotor
(not shown) drives.
Alignment roller 7 can make cork paper slow down or advance, and can be driven by motor (not shown).Therefore, the alignment roller
Positioning unit is served as so that cork paper to be positioned to any desired position in follow-up cutter unit, and driving can be additionally served as
Roller so that the alignment roller can extract the width tipping paper sheets out from reel 3.
Device 1 also includes cutter unit, and the cutter unit includes a pair of cutting rollers 8, the pair of cutting roller be arranged to from
Cork paper cuts away excision block to produce the flaky material 21 (in this case, the width cork paper) including cutting off area 210
(referring to Fig. 2).Therefore, one or two cutting roller 8 can possess cutting blade or cutting edge, cut in the width cork paper
Between roller 8 by when, it is (or any that the cutting blade or cutting edge can form excision area 210 in the width cork paper
Other excision patterns).Cutting roller 8 can also be replaced by any other suitable cutting part (such as laser knife).
Cutting roller speed can be determined by device speed, alignment roller speed or driving roller speed.Cutting roller 8 can (such as) installation
Roller is pulled into the conventional cork paper for substituting conventional cigarette manufacture machine.
A roller in cutting roller 8 preferably has the outer peripheral areas without cutting.Without the region cloth of cutting
It is set to so that the region does not contact cork paper during cutting roller rotates.Therefore, when the rotation position of cutting roller is in predetermined model
When enclosing interior, cutting roller discord cork paper contact.Therefore, alignment roller 7 can adjust cork paper in the case where paper does not contact cutting roller
Position.Therefore, the alignment roller can adjust the position of cork paper independently of the rotation of cutting roller.Therefore, the alignment roller
Can by cutting roller without making the printed patterns advance or postpone during cutting and relative to treating to be cut by what cutting roller 8 was cut away
Except area 210 come position (such as) pattern (such as printed patterns 110) that is previously applied or limits in advance.The alignment roller can also incite somebody to action
Cork paper is located so that excision area 210 to be cut away with (will have or do not have and be previously applied with the cork paper for possessing excision area
Pattern) parcel rod shaped article alignment or become to align.Although the region without cutting is being had been described above as peace
Put on a cutting roller in the cutting roller, but each in cutting roller 8 there can be the section without cutting.
It is disposed with after the cutter unit and removes unit 5, for removes excision block from the cutter unit.Because residue cuts off block
Manufacturing process can be seriously hindered, or can unexpectedly influence the quality of product, so it is important reliably to remove excision block.Cause
This, remove unit 5 may include (such as) discarded object bucket, the discarded object bucket include by by means of low-pressure will cut off block aspirate
The pumping equipment of excision block is removed into discarded object bucket.Substitute low-pressure or combined with low-pressure, removing unit 5 may include sky
Gas jets, the air nozzle is used to constantly or in a manner of single air-impingement produce air injection, with by blowing away
Block (such as blow in discarded object bucket or blow in collection box) is cut off to remove excision block.Low-pressure and air injection also can groups
Close to strengthen the efficiency of removal unit 5.By means of detection unit (not shown), whether excision block is can detect really from piece
Shape material is cut away, or whether excision block removes unit by discarded object and suitably remove.In case of a failure, can produce
Alarm signal.
Controller (not shown) or any suitable other parts can determine that the cutting position for cork paper.This cleavage
Put the printed patterns that may depend on cork paper or the positioning detected of other patterns or position.Once it is determined that cutting position,
Just cork paper is positioned by means of the positioning unit.This operation preferably carries out into the figure being previously applied caused on cork paper
Case and treated when in cutting position from the excision area that cork paper is cut away align.However, this operation can also be carried out into and caused
The excision area for treating to cut away from cork paper when being hinged with rod shaped article with cork paper will align with rod shaped article.Therefore, the control
The motor of the controllable driving alignment roller 7 of device.
Cork paper can be pre-printed with printed patterns 110 or can imprint embossed pattern in advance or can otherwise possess
The pattern being previously applied (referring to Fig. 2).For simplicity, hereinafter, printed patterns 110 represent the pre- of all other species
The combination of the pattern first applied or the pattern being previously applied.Printed patterns 110 on cork paper may for instance comprise and cigarette
Multiple marks of particular brand association.Device 1 also includes fluorescence detector 9, such as Charged Couple (CCD) camera, for detecting
Positioning or position of the printed patterns 110 on the cork paper for representing flaky material 20.If the printed patterns not detected, that
Fluorescence detector 9 can be omitted.
As will be explained in greater, each section 22,23,24 with excision area 210 of cork paper each may be used
Including a pair of marks for assembling a pair of cigarettes with filter tip.
Fig. 2 shows the section of the cork paper at the diverse location 100,200 and 300 in the device shown in Fig. 1.
Position 100 (flaky material 20 is not cut also), the low portion of cork paper 20 has and includes what multiple identicals " V " indicated
Printed patterns 110, the mark are regularly oriented and are equally spaced along cork paper.The upper part of cork paper has bag
The printed patterns 110 of " V " mark of the low portion are included, however, " V " mark described at upper part is up and down
Reversedly orient so that the mark forms the mirror image for the pattern being printed on the low portion.
In position 200, cork paper 21 positioned at two marks on the right and " V " on the most external left side on indicating (its
" V " mark still containing the printing shown at position 100) it is partially cut.In addition, in most external left position place
Around " V " mark shown, excision block to be cut away is indicated by dotted line 211.As can be seen, dotted line 211 and print
" V " mark 110 brushed on cork paper aligns.After excision block 212 is cut away in the relevant position of cork paper, cork paper contains
There is the excision area 210 for corresponding to excision block 212 in shape.In the embodiment of described cutting process, it is previously applied
Printed patterns 110 are also cut off completely so that printed patterns 110 are used only as the instruction of the position for the excision block that will be cut off.So
And the excision block for making some cork papers be maintained between excision block and printed patterns 110 can also be produced.It is such as further above
As described, many additional configurations for cutting off block are contemplated that.
Fig. 1 is again returned to, device 1 also includes jelly roller 10, and it is used to glue being coated onto cork paper, so that cork paper is accurate
Get ready and be attached to Double Length filter rod and tobacco rod that cigarette is assembled into wrapping unit 14, as will be explained in greater
As.
Device 1 also includes being used to cork paper being cut into pieces 22,23,24 for filter rod is attached into each tobacco rod
Cutting machine 11.Cutting machine 11 may include knife roller 12 and vacuum drum 13.In operation, the vacuum drum is than described
Knife roller quickly rotates, and is removed with the cork paper for ensuring to cut before cutting next section.It is connected to the knife roller
And the gear mechanism of the vacuum drum is poor available for required rotary speed is reached.Cutting speed can according to device speed,
Alignment roller speed drives roller speed to determine.Therefore, cutting speed can rely on each other with cutting roller speed.Citing comes
Say, controller can be transmitted in encoder information, to adjust transporting velocity, so that it is guaranteed that the correct skew with the cutting machine.
Controller may be configured to control cutting machine 11, to cause each section cut 22,23,24 of cork paper to have single excision
Sub-pattern.Fig. 2 shows these sections 22,23,24 in the cork paper of position 300, and the excision area wherein at low portion is normal
Orientation, and the excision area at upper part turns upside down orientation.
Mark and excision area 210 as described in figure 2 can be realized by different way.For example, such as dotted line 211
Indicated multiple individually small otch can be formed in cork paper so that each small otch is around the printing of printed patterns 110
" V " mark forms the profile of bigger " V " otch, so as to increase the " V " shape shape of printed patterns 110.Alternatively, such as institute in Fig. 2
As description, bigger " V " is cut off completely, including printed patterns 110.In the latter case, cutting off flaky material can
For multilayer chip material, wherein at least upper layer is cut in cutting process." V " symbol of printing is below one or more
Layer on keep visible, and it is one or more of below layer at least nethermost layer be not cut.
Cut off large area rather than only produce small single otch in lower layer by transparent material around printed patterns 110
Be made or with the color different from one or more layers the color with big excision area in the case of be particularly effective.Using
In the case of transparent material, the variable form for being able to given shape, mark or pattern of filtering material or tobacco-containing material below can
See.Different colors is used by the incised layer to multilayer cork paper and non-incised layer, with all layers all with identical
Color is compared, and the observability of mark can significantly increase.Similar or different effect also can be by using with different attribute of sensation
The layer of (such as different optical characteristics, tactile characteristics or other characteristics) is realized.
As the alternative solution of above-mentioned cutting multilayer chip material, individual layer flaky material can be used.In this alternative solution
In, before the flaky material of well cutting is transported to wrapping unit 14, the not cut second layer is attached to including excision
The flaky material 21 in area 210.The not cut second layer is adhered in a manner of at least covering excision area 210.Therefore, contain
The cork paper of excision area 210 and the not cut floor applied at least forms two layers of flaky material in area 210 is cut off.Such as
Above with reference to as mentioned by other embodiments, the color of the not cut second layer is preferably different from individual layer
The color of flaky material, or the not cut second layer are made of clear material.
The manufacturing step conducted in the wrapping unit 14 of device 1 embodiment is described by means of Fig. 3.Institute
State wrapping unit (uppermost position) the successive alignment paper in the axial direction between driven roller (not shown) in the manner shown in figure 3
First tobacco rod 15 of parcel, the second tobacco rod 16 for wrapping up in of paper bag and positioned at Double Length filter rod 17 between the two.With
Afterwards, a section (such as section 24 shown in Fig. 2, it has been coated with glue) for cork paper will be around Double Length filter rod 17 and go back
Wrapped up partially around the first tobacco rod 15 and the second tobacco rod 16.In this way, the quilt of Double Length filter rod 17
It is attached to tobacco rod 15,16 both (centers in Fig. 3).Then, wrapped Double Length filter rod 17 is by from centre
Cutting, thereby form a pair of cigarettes with filter tip 18 (lowermost position in Fig. 3) assembled.The filter tip assembled needs 18
The parcel section 25 of general cylindrical including wrapped filter rod 19, wrapped tobacco rod 15 and cork paper is described big
The parcel section of body cylinder extends partially around tobacco rod 15 and entirely around the wrapped filter rod 19 of cigarette with filter tip.
This is similarly applicable for the cigarette with filter tip for including the second tobacco rod 16.The parcel section 25 of cork paper contains " V " with amplification
The excision area 210 of shape.The similar wrapping unit 14 that the cigarette with filter tip of a pair of attachments can be cut is known.
Described device 1 this have the advantage that the process of cut label is carried out when deploying cork paper from bobbin 2 so that
Cork paper will not be distorted or wrinkled due to the tension force of paper, for before being wound up on bobbin by pre-cut paper, may
Cork paper can occur to distort due to the tension force of paper or corrugated situation.
Hereinafter, it will be described with methods described.In a first step, the yew of printed patterns 110 will be included
The bobbin of paper 20 (preprinted material) is loaded into retainer 1.In the next step, tension arm 6 is by the paper in cork paper
Tension adjustment is horizontal needed for.In the next step, the printing on fluorescence detector 9 (such as CCD camera) detection cork paper
The position of pattern 110 (printing).Then, the positional information of the position of printed patterns 110 is passed to the SERVO CONTROL of alignment roller 7
Motor.Then, alignment roller 7 respond the positional information and acceleration or deceleration, so as to relative to cutting roller 8 by cork paper
Each printed patterns 110 are positioned at required cutting position so that printed patterns 110 and excision area to be generated alignment.
In next step, cork paper is cut to provide the excision area 210 alignd with printed patterns 110.Next, jelly roller 10 is by glue
Water is coated onto on the cork paper 21 including cutting off area 210.Then, cork paper is cut into single section 22,23,24 by cutting machine 11.
Finally, using including cut off area 210 cork paper cut length 22,23,24 come wrap up aligned Double Length filter rod and
Tobacco rod 15,16.
If there is no the printed patterns 110 that must be alignd with excision area 210 on cork paper, then detection printing can be omitted
The step of pattern 110.Moreover, in this case, for detecting the fluorescence detector 9 of printed patterns 110 in that case
It can omit.Therefore, in alignment step, cutting position is configured to relevant with cork paper.
In the another embodiment of device 1, embossing units may be arranged at before or after cutter unit 8.Therefore, can be with
Combined printing pattern 110 or embossed pattern and excision area 210 in the flaky material 20 for manufacturing cigarette, and improve smoking thing
The diversity of the specific appearance of product.Embossing units preferably combine with alignment roller 7 or with single align unit, to make pressure
Floral pattern aligns and can also alignd with printed patterns 110 with excision area 210.
Claims (14)
1. a kind of device for being used to produce rod shaped article, described device include：
- feeding unit, the feeding unit are used to provide flaky material,
- cutter unit, the cutter unit are used to cut away excision block from the flaky material provided by the feeding unit, with
Excision area corresponding to being produced in the flaky material,
- positioning unit, the positioning unit are used to the flaky material being placed on cutting position, in the cutting position, from
The flaky material cuts away the excision block,
- detector, the detector are connected with the locator unit commands, to determine the cutting position, so as to allow to make
The rod shaped article aligns with the excision area,
- unit is removed, the removal unit is used to remove the excision block, and
- wrapping unit, the wrapping unit are used to receive the flaky material for including the excision area, and at least enclosing
Include the flaky material in the excision area around a part for the rod shaped article,
Wherein, the removal unit includes detection unit, and the detection unit is used to detect the institute cut away from the flaky material
Excision block is stated, and the excision present or absent information signal of block is represented for providing.
2. device as claimed in claim 1, wherein, the wrapping unit is configured to by bar-shaped at least partly around first
Both element and the second rod type element include the flaky material for cutting off area by first rod type element
Second rod type element is attached to, and thus assembles the rod shaped article.
3. device as claimed in claim 1 or 2, wherein, the detector is further adapted for detecting advance on the flaky material
The pattern of application, to cause the pattern being previously applied to be alignd with the excision area.
4. device as claimed in claim 1 or 2, wherein, the cutter unit is configured to be used as the more of the flaky material
The mode that at least one layer of lamellar material remains uncut cuts away the excision block from the multilayer chip material.
5. device as claimed in claim 1 or 2, wherein, the wrapping unit is configured at least about the rod shaped article
A part wrap up the flaky material before the excision area of the flaky material is at least covered with not cut floor
The not cut floor is attached to a surface of the flaky material including the excision area by mode.
6. device as claimed in claim 1 or 2, wherein, the removal unit includes being used to remove institute from the cutter unit
State the vacuum unit or air nozzle of excision block.
7. device as claimed in claim 1 or 2, wherein, the wrapping unit is configured to each to assemble by following operation
Individual a pair of rod shaped articles for all including tobacco rod and filter rod：The tobacco rod is arranged, to cause the pair of rod shaped article
The end face of a tobacco rod in the tobacco rod is to another tobacco in the tobacco rod of the pair of rod shaped article
The end of rod；Double Length filter rod is placed between two ends faced of the tobacco rod；And by around phase
The tobacco rod and the Double Length filter rod answered wrap up the flaky material for including the excision area at least in part, by institute
State Double Length filter rod and be attached to two tobacco rods, described device also includes being used to cut the Double Length filter tip so wrapped up
The cutting machine of rod.
8. a kind of method for manufacturing rod shaped article, it the described method comprises the following steps：
- flaky material is provided,
- in cutting position the flaky material is positioned,
- from the flaky material excision block is cut away, to produce the flaky material for including excision area,
The excision block that-detection is cut away from the flaky material, and provide and represent that the excision block is present or absent
Information signal,
- the excision block is removed,
- will be provided with it is described excision area the flaky material be positioned to align with the rod shaped article, and
- at least about a part of flaky material for including the excision area of the rod shaped article.
9. method as claimed in claim 8, wherein, there is provided include providing multilayer chip material the step of flaky material, and
Wherein, cut in a manner of cutting away the step of cutting off block including being remained uncut by least one layer of the multilayer chip material
Cut the flaky material.
10. method as claimed in claim 8, methods described are further comprising the steps of：With individually not cut layer at least
The floor not being cut individually is not attached to including the excision by the mode for covering the excision area of the flaky material
The flaky material in area.
11. the method as described in claim 9 or 10, wherein, not cut at least one layer or individually not cut
Layer is made up of the material selected from following material group：
- transparent material,
- using in the case of multilayer chip material, including it is different from the attribute of sensation of one or more of other layers layer
The material of attribute of sensation；Or in the case where using the layer not being cut individually, including the sensation category with the flaky material
The material of the different attribute of sensation of property,
- air permeability is less than the material of 600 Coresta units.
12. method as claimed in claim 8 or 9, wherein, the flaky material has applying in advance on the flaky material
The pattern added, and wherein, also include the excision block to be cut away the step of cutting position positions the flaky material
Be positioned to the alignment pattern being previously applied, and wherein, the step of cutting away the excision block, is also included from the sheet
Material cuts away the excision block includes the flaky material in the excision area with the alignment pattern being previously applied to produce.
13. method as claimed in claim 8 or 9, wherein, the flaky material is cork paper, tobacco coated papers or filter stick bag
Wrap up in paper.
14. the side according to the device any one of claim 1 to 7 and described according to any one of claim 8 to 13
Method is used for the purposes for manufacturing smoking article.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12186919.2 | 2012-10-02 | ||
| EP12186919 | 2012-10-02 | ||
| PCT/EP2013/070426 WO2014053475A1 (en) | 2012-10-02 | 2013-10-01 | Apparatus and method for use in the production of a rod-shaped article |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104869851A CN104869851A (en) | 2015-08-26 |
| CN104869851B true CN104869851B (en) | 2017-11-24 |
Family
ID=46970123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380051673.3A Active CN104869851B (en) | 2012-10-02 | 2013-10-01 | Apparatus and method for producing rod shaped article |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP2903461B1 (en) |
| JP (1) | JP6331104B2 (en) |
| KR (1) | KR102201518B1 (en) |
| CN (1) | CN104869851B (en) |
| BR (1) | BR112015005949B1 (en) |
| ES (1) | ES2672973T3 (en) |
| HU (1) | HUE037845T2 (en) |
| PL (1) | PL2903461T3 (en) |
| RU (1) | RU2638520C2 (en) |
| TR (1) | TR201807260T4 (en) |
| WO (1) | WO2014053475A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB201419838D0 (en) * | 2014-11-07 | 2014-12-24 | British American Tobacco Co | Smoking article assembly machine and method of making a smoking article |
| WO2017055784A1 (en) * | 2015-09-29 | 2017-04-06 | British American Tobacco Mexico, S.A. De C.V. | A web of tipping paper |
| GB2543534A (en) * | 2015-10-20 | 2017-04-26 | British American Tobacco Investments Ltd | Apparatus to indicate wear of a cutting edge |
| CN106743936B (en) * | 2017-01-09 | 2018-03-23 | 龙岩烟草工业有限责任公司 | Tipping paper sheets device for detecting length, method and rolling up and connecting machine |
| CN110063517A (en) * | 2018-01-23 | 2019-07-30 | 上海烟草集团有限责任公司 | The online chopping molding equipment of novel tobacco thin slice papery smoke section base rod |
| EP3669672B1 (en) * | 2018-12-19 | 2021-12-29 | International Tobacco Machinery Poland SP. Z O.O. | A method and an apparatus for manufacturing rod-like articles for tobacco industry |
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| CN1135313A (en) * | 1995-02-01 | 1996-11-13 | 豪尼机械制造股份公司 | Method for making cigarette with filter-tip and apparatus thereof |
| CN102098932A (en) * | 2008-05-20 | 2011-06-15 | 英美烟草(投资)有限公司 | Apparatus and method for making a smoking article |
| CN102652578A (en) * | 2010-12-17 | 2012-09-05 | 豪尼机械制造股份公司 | Device for processing a paper web used in the production of rod-shaped tobacco items |
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| DE2834246A1 (en) * | 1978-08-04 | 1980-02-14 | Klaus Kalwar | Perforating machine for strips of material - has roller with perforating tools, and backing rollers applying pressure |
| CH641648A5 (en) * | 1980-04-10 | 1984-03-15 | Molins Ltd | Machine used to join filters to lengths of tobacco and fitted with a device making it possible to perforate a strip of moving wrapping paper |
| KR890002004B1 (en) | 1984-01-11 | 1989-06-07 | 가부시끼 가이샤 도오시바 | Distinction apparatus of papers |
| IT1261244B (en) * | 1993-08-25 | 1996-05-09 | Angelo Dotta | DEVICE FOR PERFORATION OF PATCH TAPES |
| US6413604B1 (en) | 1999-03-11 | 2002-07-02 | Ampersand Label, Inc. | Multiple layer labels and methods |
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| AT508818B1 (en) * | 2009-09-30 | 2011-10-15 | Tannpapier Gmbh | MOUTHPIECE OR FILTER CASE OF A CIGARETTE |
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| GB2481014A (en) | 2010-06-07 | 2011-12-14 | British American Tobacco Co | Wrapper for a smoking article |
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2013
- 2013-10-01 WO PCT/EP2013/070426 patent/WO2014053475A1/en active Application Filing
- 2013-10-01 JP JP2015534979A patent/JP6331104B2/en active Active
- 2013-10-01 KR KR1020157008342A patent/KR102201518B1/en active IP Right Grant
- 2013-10-01 CN CN201380051673.3A patent/CN104869851B/en active Active
- 2013-10-01 BR BR112015005949-0A patent/BR112015005949B1/en active IP Right Grant
- 2013-10-01 HU HUE13771147A patent/HUE037845T2/en unknown
- 2013-10-01 RU RU2015113814A patent/RU2638520C2/en active
- 2013-10-01 PL PL13771147T patent/PL2903461T3/en unknown
- 2013-10-01 EP EP13771147.9A patent/EP2903461B1/en active Active
- 2013-10-01 ES ES13771147.9T patent/ES2672973T3/en active Active
- 2013-10-01 TR TR2018/07260T patent/TR201807260T4/en unknown
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| CN1135313A (en) * | 1995-02-01 | 1996-11-13 | 豪尼机械制造股份公司 | Method for making cigarette with filter-tip and apparatus thereof |
| CN102098932A (en) * | 2008-05-20 | 2011-06-15 | 英美烟草(投资)有限公司 | Apparatus and method for making a smoking article |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2903461B1 (en) | 2018-05-09 |
| KR20150064734A (en) | 2015-06-11 |
| WO2014053475A1 (en) | 2014-04-10 |
| RU2015113814A (en) | 2016-11-27 |
| JP6331104B2 (en) | 2018-05-30 |
| PL2903461T3 (en) | 2019-02-28 |
| EP2903461A1 (en) | 2015-08-12 |
| RU2638520C2 (en) | 2017-12-13 |
| JP2015533495A (en) | 2015-11-26 |
| KR102201518B1 (en) | 2021-01-13 |
| ES2672973T3 (en) | 2018-06-19 |
| TR201807260T4 (en) | 2018-06-21 |
| HUE037845T2 (en) | 2018-09-28 |
| BR112015005949B1 (en) | 2020-06-23 |
| BR112015005949A2 (en) | 2017-07-04 |
| CN104869851A (en) | 2015-08-26 |
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