CN104868698A - Permanent magnetic coupling torque-variable driver - Google Patents
Permanent magnetic coupling torque-variable driver Download PDFInfo
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- CN104868698A CN104868698A CN201510252057.5A CN201510252057A CN104868698A CN 104868698 A CN104868698 A CN 104868698A CN 201510252057 A CN201510252057 A CN 201510252057A CN 104868698 A CN104868698 A CN 104868698A
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- permanent magnet
- rotor
- adjustment type
- type permanent
- permanent magnets
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Abstract
The invention relates to a permanent magnetic coupling torque-variable driver. The driver comprises a permanent magnetic rotor and a conductor rotor covering the external of the permanent magnetic rotor, and the circumference surface and the side surfaces of the permanent magnetic rotor are completely covered with the conductor rotor. The permanent magnetic rotor comprises fixed type permanent magnets, adjusting type permanent magnets and magnetizers arranged between the fixed type permanent magnets and the adjusting type permanent magnets. The fixed type permanent magnets and the adjusting type permanent magnets are alternatively arranged at intervals along the circumference or in the radial direction. The adjusting type permanent magnets are adjusted by an adjusting mechanism, so that relative positions of the adjusting type permanent magnets and the fixed type permanent magnets can change. The axial distance between the permanent magnetic rotor and the conductor rotor is constant. The permanent magnetic coupling torque-variable driver has non-load starting and stepless torque converting functions, has a speed regulation range of 0-97%, is low in heat generation rate, can fully utilize multiple surfaces of the permanent magnets to work, has better energy-saving efficiency, can insolate or reduce vibration transmission, and is more compact in structure.
Description
technical field:
The present invention relates to permanent magnet coupling bending moment driver, belong to the technical field that the controllable adjustment moment of torsion in power transmission transmits.
Background technology
The patent of invention CN98802726.7 that Magna Force Inc. of the U.S. proposes for 1998.Technical field relates to the magnetic coupling of controllable adjustment driving torque.Citation form: be arranged on two conductor rotor on the first rotating shaft, is arranged on two p-m rotors respectively comprising corresponding one group of permanent magnet on the second rotating shaft; Two p-m rotors are positioned in the middle of two conductor rotor, the air gap that one equal is respectively kept between each p-m rotor and corresponding conductor rotor, this air gap can increase simultaneously or reduce under the effect of push-pull mechanism, changing corresponding with air gap is that magnetic Field Coupling distance increases and decreases simultaneously, the increase and decrease of magnetic Field Coupling distance is corresponding is the increase and decrease of magnetic field force active force and reaction force, realizes the object of controllable adjustment driving torque.
This patent of invention weak point is: the permanent magnet on its p-m rotor is one side acting, not high to the magnetic field energy utilance of permanent magnet; Because of its design feature, when transmitting equal moment of torsion, equipment self takes up room larger, and particularly axial dimension is bigger than normal; Because it regulates by regulating size of gaps between p-m rotor and conductor rotor to change to realize bending moment, in conjunction with the physical characteristic of electromagnetic eddy in conductor rotor, there is the conductor disc when transmitted power 50%-80% and to generate heat higher phenomenon.Speed adjustable range is narrow.
Summary of the invention
The present invention aim to provide a kind of have No Load Start, stepless torque changing, speed adjustable range 0-97%, heat generation rate low, make full use of the permanent magnet coupling drive device that the acting of permanent magnet multiaspect, energy-saving efficiency are more outstanding, can isolate or reduce vibration passing, more compact structure.
The technical solution used in the present invention is for this reason: the present invention includes p-m rotor (1) and be coated on the outside conductor rotor (2) of p-m rotor (1), the periphery of described p-m rotor (1) and side completely coated by described conductor rotor (2);
Described p-m rotor (1) includes fixed permanent magnet (11) and adjustment type permanent magnet (12), and the magnetic conductor (13) be arranged between fixed permanent magnet (11) and adjustment type permanent magnet (12), described fixed permanent magnet (11) and adjustment type permanent magnet (12) circumferentially or radial direction alternate intervals arrangement, described adjustment type permanent magnet (12) by governor motion regulate the relative position of adjustment type permanent magnet (12) and fixed permanent magnet (11) is changed;
Axial distance between described p-m rotor (1) and conductor rotor (2) is certain.
During the along the circumferential direction alternate intervals arrangement of described fixed permanent magnet (11) and adjustment type permanent magnet (12), be provided with a hinge transfer bar mechanism (3) controlled by actuator, make the synchronous radially outside motion of some adjustment type permanent magnets (12) radially or inwardly move.
When described adjustment type permanent magnet (12) is radially moved, each movement travel is a pitch.
During the radially alternate intervals arrangement of described fixed permanent magnet (11) and adjustment type permanent magnet (12), one push-pull mechanism controlled by actuator (4) is set, makes the some adjustment type permanent magnets (12) being in different circle distribution synchronously along the circumferential direction do circular-rotation.
Rotate a pitch during described adjustment type permanent magnet (12) circular-rotation at every turn.
End play between described p-m rotor (1) and conductor rotor (2) is 3-5mm.
Described fixed permanent magnet (11) end face magnetic pole and the discharge of adjacent fixed permanent magnet (11) end face poles repel are installed, and described fixed permanent magnet (11) lateral magnetic field and the attracting discharge of adjacent fixed permanent magnet (11) side magnetic pole are installed.
Described adjustment type permanent magnet (12) end face magnetic pole and the discharge of adjacent adjustment type permanent magnet (12) end face poles repel are installed, and described adjustment type permanent magnet (12) lateral magnetic field and the attracting discharge of adjacent adjustment type permanent magnet (12) side magnetic pole are installed.
Described p-m rotor (1) shape is fan-shaped or square.
Advantage of the present invention is: 1) when p-m rotor of the present invention and conductor rotor work, distance is constant to axial, and this and conventional magnetic coupler have fundamental difference; Conventional magnetic coupler is by regulating the axial distance (namely air gap) between p-m rotor and conductor rotor to change magnetic coupling area and intensity generation size variation, and then realize bending moment transmission object, and the present invention changes the magnetic circuit of p-m rotor inside to realize coupling strength generation size variation, caloric value is very little; 2) energy mechanical contact of the present invention transmits moment of torsion, can isolate or reduce vibration passing; Power source energy No Load Start completely; Make full use of the acting of permanent magnet multiaspect; P-m rotor and conductor rotor remain that the most reasonable air gap distance is constant, and conductor rotor heat generation rate is little; The magnetic field population density of p-m rotor of the present invention is high, and be matrix type distribution, to magnetic eddy current incidence in conductor rotor and utilance high, when transmit equal moment of torsion, equipment overall dimensions are less, particularly axial dimension reduce more than 1/3; By the increase and decrease regulating the magnetic circuit form of p-m rotor inside to get final product control torque transmission, reach speed governing object, speed adjustable range 0-97%, have more outstanding energy-saving effect.
Accompanying drawing explanation
Fig. 1 permanent magnet coupling bending moment driver disk body cutaway view.
Fig. 2 is that straight line regulates form profile.
Fig. 3 is the completely outer schematic diagram putting form of work magnetic circuit magnetic force of Fig. 2.
Fig. 4 is the schematic diagram of the work magnetic circuit magnetic force internal short-circuit state of Fig. 2.
Fig. 5,6 is structural representations of hinge push-pull mechanism.
Fig. 7 is that circumference regulates form profile.
Fig. 8 is the schematic diagram of the work magnetic circuit magnetic force internal short-circuit state of Fig. 7.
Fig. 9 is the completely outer schematic diagram putting form of work magnetic circuit magnetic force of Fig. 8.
Figure 10,11 is the push-pull mechanisms with helix chute.
1 be p-m rotor, 2 be conductor rotor in figure, 3 be hinge transfer bar mechanism, 4 for push-pull mechanism;
11 be fixed permanent magnet, 12 be adjustment type permanent magnet, 13 for magnetic conductor.
21 is that air inlet, 22 is for heat extraction mouth.
Embodiment
The present invention includes p-m rotor 1 and be coated on the conductor rotor 2 of p-m rotor 1 outside, the periphery of described p-m rotor 1 and side completely coated by described conductor rotor 2;
Described p-m rotor 1 includes fixed permanent magnet 11 and adjustment type permanent magnet 12, and the magnetic conductor 13 be arranged between fixed permanent magnet 11 and adjustment type permanent magnet 12, described fixed permanent magnet 11 and adjustment type permanent magnet 12 circumferentially or radial direction alternate intervals arrangement, described adjustment type permanent magnet 12 by governor motion regulate the relative position of adjustment type permanent magnet 12 and fixed permanent magnet 11 is changed;
Axial distance between described p-m rotor 1 and conductor rotor 2 is certain.
During the along the circumferential direction alternate intervals arrangement of described fixed permanent magnet 11 and adjustment type permanent magnet 12, be provided with a hinge transfer bar mechanism 3 controlled by actuator, make the synchronous radially outside motion of some adjustment type permanent magnets 12 radially or inwardly move.
When described adjustment type permanent magnet 12 radially moves, each movement travel is a pitch.
During the radially alternate intervals arrangement of described fixed permanent magnet 11 and adjustment type permanent magnet 12, a push-pull mechanism controlled 4 is set, makes the some adjustment type permanent magnets 12 being in different circle distribution synchronously along the circumferential direction do circular-rotation by actuator.
Rotate a pitch during described adjustment type permanent magnet 12 circular-rotation at every turn.
End play between described p-m rotor 1 and conductor rotor 2 is 3-5mm.
Described fixed permanent magnet 11 end face magnetic pole and the discharge of adjacent fixed permanent magnet 11 end face poles repel are installed, and described fixed permanent magnet 11 lateral magnetic field and the attracting discharge of adjacent fixed permanent magnet 11 side magnetic pole are installed.
Described adjustment type permanent magnet 12 end face magnetic pole and the discharge of adjacent adjustment type permanent magnet 12 end face poles repel are installed, and described adjustment type permanent magnet 12 lateral magnetic field and the attracting discharge of adjacent adjustment type permanent magnet 12 side magnetic pole are installed.
Described p-m rotor 1 shape is fan-shaped or square.
The magnetic field force of permanent magnet of the present invention comes poly-magnetic and guiding by the magnetic conductor 13 be arranged between fixed permanent magnet 11 and adjustment type permanent magnet 12, and magnetic conductor 13 is soft magnetic material, as: Graphene, permalloy, silicon steel, electrical pure iron, A3 steel etc.Magnetic force internal short-circuit is realized to the completely outer progressive process (approximate permanent magnetic chuck principle) put of magnetic force through magnetic conductor by the relative position of magnetic pole on magnetic pole on adjustment adjustment type permanent magnet 12 and fixed permanent magnet 11, the magnetic coupling force size of corresponding with putting size variation outside magnetic force is p-m rotor and conductor rotor changes, and then realizes the object that controllable adjustment moment of torsion transmits size variation.
Described p-m rotor 1 matrix is manufactured by paramagnetic material, such as: titanium alloy, austenitic stainless steel.
Described fixed permanent magnet 11 distributes along p-m rotor 1 circumferential position, one or more layers.
Described adjustment type permanent magnet 12 distributes along p-m rotor circumferential position, one or more layers.
Described conductor rotor 2 sidepiece is provided with air inlet 21, and top is provided with heat extraction mouth 22.
Claims (9)
1. permanent magnet coupling bending moment driver, is characterized in that, comprises p-m rotor (1) and is coated on the outside conductor rotor (2) of p-m rotor (1), the periphery of described p-m rotor (1) and side completely coated by described conductor rotor (2);
Described p-m rotor (1) includes fixed permanent magnet (11) and adjustment type permanent magnet (12), and the magnetic conductor (13) be arranged between fixed permanent magnet (11) and adjustment type permanent magnet (12), described fixed permanent magnet (11) and adjustment type permanent magnet (12) circumferentially or radial direction alternate intervals arrangement, described adjustment type permanent magnet (12) by governor motion regulate the relative position of adjustment type permanent magnet (12) and fixed permanent magnet (11) is changed;
Axial distance between described p-m rotor (1) and conductor rotor (2) is certain.
2. permanent magnet coupling bending moment driver according to claim 1, it is characterized in that, during the along the circumferential direction alternate intervals arrangement of described fixed permanent magnet (11) and adjustment type permanent magnet (12), be provided with a hinge transfer bar mechanism (3) controlled by actuator, make the synchronous radially outside motion of some adjustment type permanent magnets (12) radially or inwardly move.
3. permanent magnet coupling bending moment driver according to claim 2, is characterized in that, when described adjustment type permanent magnet (12) is radially moved, each movement travel is a pitch.
4. permanent magnet coupling bending moment driver according to claim 1, it is characterized in that, during the radially alternate intervals arrangement of described fixed permanent magnet (11) and adjustment type permanent magnet (12), one push-pull mechanism controlled by actuator (4) is set, makes the some adjustment type permanent magnets (12) being in different circle distribution synchronously along the circumferential direction do circular-rotation.
5. permanent magnet coupling bending moment driver according to claim 4, is characterized in that, rotates a pitch during described adjustment type permanent magnet (12) circular-rotation at every turn.
6. permanent magnet coupling bending moment driver according to claim 1, is characterized in that, the end play between described p-m rotor (1) and conductor rotor (2) is 3-5mm.
7. permanent magnet coupling bending moment driver according to claim 1, it is characterized in that, described fixed permanent magnet (11) end face magnetic pole and the discharge of adjacent fixed permanent magnet (11) end face poles repel are installed, and described fixed permanent magnet (11) lateral magnetic field and the attracting discharge of adjacent fixed permanent magnet (11) side magnetic pole are installed.
8. permanent magnet coupling bending moment driver according to claim 1, it is characterized in that, described adjustment type permanent magnet (12) end face magnetic pole and the discharge of adjacent adjustment type permanent magnet (12) end face poles repel are installed, and described adjustment type permanent magnet (12) lateral magnetic field and the attracting discharge of adjacent adjustment type permanent magnet (12) side magnetic pole are installed.
9. permanent magnet coupling bending moment driver according to claim 1, is characterized in that, described p-m rotor (1) shape is fan-shaped or square connecing.
Priority Applications (1)
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CN201510252057.5A CN104868698A (en) | 2015-05-18 | 2015-05-18 | Permanent magnetic coupling torque-variable driver |
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CN201510252057.5A CN104868698A (en) | 2015-05-18 | 2015-05-18 | Permanent magnetic coupling torque-variable driver |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113098229A (en) * | 2021-04-04 | 2021-07-09 | 合肥工业大学 | Drum type magnetic gathering disc type eddy current transmission device |
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2015
- 2015-05-18 CN CN201510252057.5A patent/CN104868698A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113098229A (en) * | 2021-04-04 | 2021-07-09 | 合肥工业大学 | Drum type magnetic gathering disc type eddy current transmission device |
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Application publication date: 20150826 |
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