CN104867631A - Multi-line hot stamping technology - Google Patents

Multi-line hot stamping technology Download PDF

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Publication number
CN104867631A
CN104867631A CN201510273352.9A CN201510273352A CN104867631A CN 104867631 A CN104867631 A CN 104867631A CN 201510273352 A CN201510273352 A CN 201510273352A CN 104867631 A CN104867631 A CN 104867631A
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hot stamping
cable
multirow
cooled
ink
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CN201510273352.9A
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CN104867631B (en
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吴惠明
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DONGGUAN MINXING CABLE Co Ltd
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DONGGUAN MINXING CABLE Co Ltd
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Abstract

The invention relates to the cable processing technical field, and specifically relates to the multi-line hot stamping technology; positions needing stamping of a cable are bombarded by an ion processor, thus gasifying partial surface of the cable; an output voltage of the ion processor is 5-10kv, and an output current is 0.5-0.8A, so the surface of the cable is slightly hollowed so as to generate a rough surface, and the rough surface is easy for ink to attach, so the stamped characters are clear and tidy, and hard to remove; the cable drives stamping pinch rollers to move, thus realizing powerless driving, and saving energy; a cable motion speed is 8-12 meters per minute, and the slow speed can prevent cable jumping conditions, thus improving stable cooperation between the cable and the stamping pinch rollers; many stamping pinch rollers are employed to complete multi-line hot stamping in one process, thus saving processing steps, and improving processing efficiency.

Description

A kind of multirow hot stamping technique
Technical field
The present invention relates to electric wire processing technique field, be specifically related to a kind of multirow hot stamping technique.
Background technology
Along with cable industry is increasing, competitiveness is strengthened day by day, and enterprise's saving is controlled cost most important.Electric wire lettering is an important step in cable production process, at the electric wire printed words such as printing house's name, product type, product parameters on the surface, and the type of mark electric wire and specification information.General employing single file hot stamping in existing hot stamping technique, for the cable that diameter is larger, when needs hot stamping multirow word, need reprocessabilty, manufacturing procedure is numerous and diverse, and processing cost is higher, or cable jumps severe in the course of processing, be difficult to steady hot stamping, cause lettering fuzzy, processing effect is undesirable.
Summary of the invention
The object of the invention is for deficiency of the prior art, provide a kind of multirow hot stamping technique, it has can multirow hot stamping, and lettering is clear, and lettering steadily and the high feature of efficiency.
Object of the present invention is achieved through the following technical solutions:
A kind of multirow hot stamping technique, comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopts the cable after being provided with the thermal printer plasma bombardment processing of 2-4 printing pinch roller to carry out multirow hot stamping process;
C) dry: the cable after hot stamping is carried out drying and processing;
D) cool: the cable after drying is carried out cooling processing.
Wherein, in described step a), the output voltage of plasma processor is 5-10kv, and output current is 0.5-0.8A.
Preliminary treatment of the present invention is by using plasma bombardment processing, the high-frequency and high-voltage power supply utilizing plasma processor to produce discharges between electrode and cable core, form ion plasma, plasma bombardment cable surface, make the moieties of cable surface in the bombardment gasified of plasma, produce indenture, more easily adhere to ink, print off the word come neatly clear, not easy-clear.
Wherein, in described step b), the pressure of hot stamping is 0.2-0.6Mpa, and the temperature of hot stamping is 140-160 DEG C, and the movement velocity of cable is 8-12m/min.The pressure of hot stamping is 0.2-0.6Mpa, lucky and cable surface compresses, reach good lettering effect, and can not by cable surface compressive strain, the temperature of hot stamping is 140-160 DEG C, and the movement velocity of cable is 8-12m/min, and the movement velocity of cable is more slow, avoid the situation of cable bob, add the stationarity of cable and printing pinch roller cooperation.
Wherein, in described step c), dry employing two sections oven dry, first the cable after hot stamping is dried 20-30min at 260-280 DEG C of temperature, be then warming up to 300-320 DEG C, continue to dry 10-20min.After hot stamping, first time dries and rapid ink drying is shaped, and avoids the fuzzy writing of the friction in moving process, and second time drying can consolidate primary dryness finalization effect.
Wherein, in described step d), cooling adopts water-cooled and air-cooled combination, first adopts water-cooled to be cooled to 140-160 DEG C with the cooling rate of 4-6 DEG C/min, then adopts the air-cooled cooling rate with 3-5 DEG C/min to be cooled to 30-50 DEG C.Water-cooled can cool fast, reaches preliminary cooling effect, air-cooledly plays two effects, first is take away the moisture that water-cooled stays cable surface, dry cable surface, reduces moisture to the impact of cable jacket, be convenient to preserve, second completes last cooling, improves cooling effect.
Wherein, in described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 2-5 part, inorganic pigment 20-42 part, polyurethane resin 20-39 part, propyl acetate 30-50 part, isopropyl alcohol 5-6 part, nipagin esters 0.2-0.4 part.Use that above-mentioned ink lettering adhesiveness fastness is strong, anti-wear performance good, lettering is bright, vinyl chloride-vinyl acetate resin has urges dry effect, and can shorten ink dry times, nipagin esters can strengthen non-oxidizability and the antibiotic property of ink, under hygrothermal environment, lettering is not mouldy, and the ink holding time is longer.
Wherein, the mixture that is made up of with weight ratio 2-4:1.5-2.5:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate of described nipagin esters.Methyl hydroxybenzoate, propylben and butyl hydroxybenzoate remain the bactericidal action of nipagin esters with the proportion of weight ratio 2-4:1.5-2.5:1, also do not affect the overall lettering effect of ink.
Wherein, described inorganic pigment is particle diameter at the titanium dioxide of 1-5 μm, the mixture that titanium dioxide is made up of with weight ratio 1:1.5-2.5 rutile type titanium white and anatase thpe white powder.Titanium dioxide has good persistence and covering, and environment-protecting asepsis, it is high-grade Chinese white, rutile type titanium white more tends to hexahedron due to its crystal formation, be uniformly dispersed than being easier to, and the whitening effect of anatase thpe white powder is better, both combinations titanium dioxide is disperseed in ink evenly, and there is good whitening effect.
Wherein, described ink also comprises defoamer 1-3 part, the mixture that defoamer is made up of with weight ratio 0.5-1.5:1 dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether.Defoamer of the present invention is by adopting dimethyl silicone polymer and the composite use of polyoxypropylene ethylene oxide glycerin ether, and to control its weight ratio be 0.5-1.5:1, can eliminate issuable bubble in ink, the lettering fuzzy problem avoiding bubble to cause.
Wherein, described ink also comprises dispersant 1-3 part, and dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:1.5-2.5.Dispersant of the present invention by adopting SPAN85 and the composite use of glyceryl tristearate, and controls its weight ratio 1:1.5-2.5, makes each component disperses in ink even, keeps color even.
Beneficial effect of the present invention: add man-hour, the position of lettering is needed by cable first to bombard with plasma processor, make a part of top layer gasification of cable surface, cable surface is caved in slightly, produce more coarse face, do not affect the epidermal structure of cable, ink is more easily adhered in coarse face, print off the word come neatly clear, and not easy-clear; Cable drives printing pinch roller motion, the movement velocity 8-12m/min of cable, speed is more slow, avoid the situation of cable bob, the cooperation adding cable and printing pinch roller is steady, and use multiple printing pinch roller lettering, time processing just can complete the hot stamping of multirow word, save manufacturing procedure, improve working (machining) efficiency.
Embodiment
The invention will be further described with the following Examples.
embodiment 1
A kind of multirow hot stamping technique, comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor, and the output voltage of plasma processor is 5kv, and output current is 0.6A;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopt the cable after being provided with the thermal printer plasma bombardment processing of 2 printing pinch rollers to carry out 2 row hot stamping process, the pressure of hot stamping is 0.2Mpa, the temperature of hot stamping is 162 DEG C, and the movement velocity of cable is 8m/min;
C) dry: the cable after hot stamping is carried out drying and processing, dry employing two sections oven dry, first the cable after hot stamping is dried 30min at 258 DEG C of temperature, be then warming up to 300 DEG C, continue to dry 10min;
D) cool: the cable after drying is carried out cooling processing, and cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 150 DEG C with the cooling rate of 5 DEG C/min, then adopt the air-cooled cooling rate with 4 DEG C/min to be cooled to 50 DEG C.
In described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 2 parts, inorganic pigment 22 parts, polyurethane resin 30 parts, propyl acetate 35 parts, isopropyl alcohol 5 parts, nipagin esters 0.2 part, dispersant 2 parts.
Described inorganic pigment is particle diameter at the titanium dioxide of 2 μm, the mixture that titanium dioxide is made up of with weight ratio 1:1.5 rutile type titanium white and anatase thpe white powder.
The mixture that described nipagin esters is made up of with weight ratio 2:2:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.Nipagin esters has effect of sterilization and anticorrosion, makes lettering under hygrothermal environment not mouldy, extends the useful life of ink.
Described dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:1.5.
embodiment 2
In this enforcement, a kind of multirow hot stamping technique comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor, and the output voltage of plasma processor is 6kv, and output current is 0.8A;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopt the cable after being provided with the thermal printer plasma bombardment processing of 3 printing pinch rollers to carry out 3 row hot stamping process, the pressure of hot stamping is 0.3Mpa, the temperature of hot stamping is 160 DEG C, and the movement velocity of cable is 10m/min;
C) dry: the cable after hot stamping is carried out drying and processing, dry employing two sections oven dry, first the cable after hot stamping is dried 25min at 260 DEG C of temperature, be then warming up to 305 DEG C, continue to dry 18min;
D) cool: the cable after drying is carried out cooling processing, and cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 160 DEG C with the cooling rate of 4 DEG C/min, then adopt the air-cooled cooling rate with 5 DEG C/min to be cooled to 40 DEG C.
In described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 3 parts, inorganic pigment 20 parts, polyurethane resin 39 parts, propyl acetate 45 parts, isopropyl alcohol 5.3 parts, nipagin esters 0.25 part, defoamer 1, dispersant 3 parts.
Described inorganic pigment is particle diameter at the titanium dioxide of 3 μm, the mixture that titanium dioxide is made up of with weight ratio 1:1.7 rutile type titanium white and anatase thpe white powder.
The mixture that described nipagin esters is made up of with weight ratio 2:2:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.Nipagin esters has effect of sterilization and anticorrosion, makes lettering under hygrothermal environment not mouldy, extends the useful life of ink.
Described defoamer is the mixture that dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether form with weight ratio 0.5:1.
Described dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:2.
embodiment 3
In this enforcement, a kind of multirow hot stamping technique comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor, and the output voltage of plasma processor is 10kv, and output current is 0.5A;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopt the cable after being provided with the thermal printer plasma bombardment processing of 4 printing pinch rollers to carry out 4 row hot stamping process, the pressure of hot stamping is 0.5Mpa, the temperature of hot stamping is 150 DEG C, and the movement velocity of cable is 11m/min;
C) dry: the cable after hot stamping is carried out drying and processing, dry employing two sections oven dry, first the cable after hot stamping is dried 23min at 270 DEG C of temperature, be then warming up to 310 DEG C, continue to dry 15min;
D) cool: the cable after drying is carried out cooling processing, and cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 155 DEG C with the cooling rate of 3 DEG C/min, then adopt the air-cooled cooling rate with 3 DEG C/min to be cooled to 35 DEG C.
In described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 4 parts, inorganic pigment 35 parts, polyurethane resin 25 parts, propyl acetate 50 parts, isopropyl alcohol 5.6 parts, nipagin esters 0.35 part, defoamer 2 parts.
Described inorganic pigment is particle diameter at the titanium dioxide of 5 μm, the mixture that titanium dioxide is made up of with weight ratio 1:2.2 rutile type titanium white and anatase thpe white powder.
The mixture that described nipagin esters is made up of with weight ratio 3:2.5:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.Nipagin esters has effect of sterilization and anticorrosion, makes lettering under hygrothermal environment not mouldy, extends the useful life of ink.
Described defoamer is the mixture that dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether form with weight ratio 1:1.
embodiment 4
In this enforcement, a kind of multirow hot stamping technique comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor, and the output voltage of plasma processor is 11kv, and output current is 0.5A;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopt the cable after being provided with the thermal printer plasma bombardment processing of 4 printing pinch rollers to carry out 4 row hot stamping process, the pressure of hot stamping is 0.6Mpa, the temperature of hot stamping is 140 DEG C, and the movement velocity of cable is 12m/min;
C) dry: the cable after hot stamping is carried out drying and processing, dry employing two sections oven dry, first the cable after hot stamping is dried 20min at 280 DEG C of temperature, be then warming up to 320 DEG C, continue to dry 10min;
D) cool: the cable after drying is carried out cooling processing, and cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 140 DEG C with the cooling rate of 6 DEG C/min, then adopt the air-cooled cooling rate with 3 DEG C/min to be cooled to 30 DEG C.
In described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 5 parts, inorganic pigment 42 parts, polyurethane resin 20 parts, propyl acetate 30 parts, isopropyl alcohol 6 parts, nipagin esters 0.4 part, defoamer 3 parts, dispersant 1 part.
Described inorganic pigment is particle diameter at the titanium dioxide of 1 μm, the mixture that titanium dioxide is made up of with weight ratio 1:2.5 rutile type titanium white and anatase thpe white powder.
The mixture that described nipagin esters is made up of with weight ratio 4:2.5:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.Nipagin esters has effect of sterilization and anticorrosion, makes lettering under hygrothermal environment not mouldy, extends the useful life of ink.
Described defoamer is the mixture that dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether form with weight ratio 1.5:1.
Described dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:2.5.
embodiment 5
In this enforcement, a kind of multirow hot stamping technique comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor, and the output voltage of plasma processor is 8kv, and output current is 0.7A;
B) hot stamping: according to formulated ink, and ink is loaded ink tank, adopt the cable after being provided with the thermal printer plasma bombardment processing of 2 printing pinch rollers to carry out 2 row hot stamping process, the pressure of hot stamping is 0.4Mpa, the temperature of hot stamping is 155 DEG C, and the movement velocity of cable is 9m/min;
C) dry: the cable after hot stamping is carried out drying and processing, dry employing two sections oven dry, first the cable after hot stamping is dried 28min at 265 DEG C of temperature, be then warming up to 315 DEG C, continue to dry 12min;
D) cool: the cable after drying is carried out cooling processing, and cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 145 DEG C with the cooling rate of 5 DEG C/min, then adopt the air-cooled cooling rate with 5 DEG C/min to be cooled to 45 DEG C.
In described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 3 parts, inorganic pigment 30 parts, polyurethane resin 35 parts, propyl acetate 40 parts, isopropyl alcohol 5.8 parts, nipagin esters 0.38 part, defoamer 2 parts, dispersant 2 parts.
Described inorganic pigment is particle diameter at the titanium dioxide of 4 μm, the mixture that titanium dioxide is made up of with weight ratio 1:2 rutile type titanium white and anatase thpe white powder.
The mixture that described nipagin esters is made up of with weight ratio 3.5:1.5:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.Nipagin esters has effect of sterilization and anticorrosion, makes lettering under hygrothermal environment not mouldy, extends the useful life of ink.
Described defoamer is the mixture that dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether form with weight ratio 0.8:1.
Described dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:2.3.
With hot stamping processes of the present invention, add man-hour, needed by cable the position of lettering first with plasma processor bombardment, make a part of top layer gasification of cable surface, the output voltage of plasma processor is 5-10kv, output current is 0.5-0.8A, just makes cable surface slightly cave in, and produces more coarse face, do not affect the epidermal structure of cable, ink is more easily adhered in coarse face, prints off the word come neatly clear, and not easy-clear.Regulate the pressure between printing pinch roller and cable according to cable material and hardness, when pressure is between 0.2-0.6Mpa, printing pinch roller just and cable surface compress, reach good lettering effect, and can not by cable surface compressive strain.Cable drives printing pinch roller motion, and the movement velocity 8-12 rice per minute of cable, speed is more slow, avoids the situation of cable bob, and the cooperation adding cable and printing pinch roller is steady.Water-cooled cooling is quick, and reach preliminary cooling effect, and air-cooled combining can improve cooling effectiveness, air-cooled have two effects at this, dries up the moisture that water-cooled is brought, and while drying up moisture, take away the temperature of cable surface remainder.
Use multiple printing pinch roller lettering, can realize multirow hot stamping, time processing just can complete the hot stamping of multirow word, saves manufacturing procedure, improves working (machining) efficiency.
The ink lettering adhesiveness fastness that this technique uses is strong, anti-wear performance good, lettering is bright, vinyl chloride-vinyl acetate resin has urges dry effect, and can shorten ink setting, nipagin esters can strengthen the non-oxidizability of ink, under hygrothermal environment, lettering is not mouldy, and the ink holding time is longer.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.

Claims (10)

1. a multirow hot stamping technique, comprises the following steps:
A) preliminary treatment: cable is carried out plasma bombardment process through plasma processor;
B) hot stamping: ink is loaded ink tank, adopts the cable after being provided with the thermal printer plasma bombardment processing of 2-4 printing pinch roller to carry out multirow hot stamping process;
C) dry: the cable after hot stamping is carried out drying and processing;
D) cool: the cable after drying is carried out cooling processing.
2. a kind of multirow hot stamping technique according to claim 1, is characterized in that: in described step a), and the output voltage of plasma processor is 5-10kv, and output current is 0.5-0.8A.
3. a kind of multirow hot stamping technique according to claim 1, is characterized in that: in described step b), and the pressure of hot stamping is 0.2-0.6Mpa, and the temperature of hot stamping is 140-160 DEG C, and the movement velocity of cable is 8-12m/min.
4. a kind of multirow hot stamping technique according to claim 1, it is characterized in that: in described step c), dry employing two sections oven dry, first the cable after hot stamping is dried 20-30min at 260-280 DEG C of temperature, then be warming up to 300-320 DEG C, continue to dry 10-20min.
5. a kind of multirow hot stamping technique according to claim 1, it is characterized in that: in described step d), cooling adopts water-cooled and air-cooled combination, first adopt water-cooled to be cooled to 140-160 DEG C with the cooling rate of 4-6 DEG C/min, then adopt the air-cooled cooling rate with 3-5 DEG C/min to be cooled to 30-50 DEG C.
6. a kind of multirow hot stamping technique according to claim 1, it is characterized in that: in described step b), the ink that hot stamping adopts comprises the raw material of following weight portion: vinyl chloride-vinyl acetate resin 2-5 part, inorganic pigment 20-42 part, polyurethane resin 20-39 part, propyl acetate 30-50 part, isopropyl alcohol 5-6 part, nipagin esters 0.2-0.4 part.
7. a kind of multirow hot stamping technique according to claim 6, is characterized in that: the mixture that described nipagin esters is made up of with weight ratio 2-4:1.5-2.5:1 methyl hydroxybenzoate, propylben and butyl hydroxybenzoate.
8. a kind of multirow hot stamping technique according to claim 6, is characterized in that: described inorganic pigment is particle diameter at the titanium dioxide of 1-5 μm, the mixture that titanium dioxide is made up of with weight ratio 1:1.5-2.5 rutile type titanium white and anatase thpe white powder.
9. a kind of multirow hot stamping technique according to claim 6, is characterized in that: also comprise defoamer 1-3 part, the mixture that defoamer is made up of with weight ratio 0.5-1.5:1 dimethyl silicone polymer and polyoxypropylene ethylene oxide glycerin ether.
10. a kind of multirow hot stamping technique according to claim 6, is characterized in that: also comprise dispersant 1-3 part, and dispersant is the mixture that SPAN85 and glyceryl tristearate form with weight ratio 1:1.5-2.5.
CN201510273352.9A 2015-05-26 2015-05-26 A kind of multirow hot stamping technique Active CN104867631B (en)

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