CN104864965A - Liquid temperature measuring method - Google Patents
Liquid temperature measuring method Download PDFInfo
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- CN104864965A CN104864965A CN201510337245.8A CN201510337245A CN104864965A CN 104864965 A CN104864965 A CN 104864965A CN 201510337245 A CN201510337245 A CN 201510337245A CN 104864965 A CN104864965 A CN 104864965A
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Abstract
The invention provides a liquid temperature measuring method which is applied to a liquid temperature measuring system. The liquid temperature measuring system comprises an optical measuring system, a gas source controller, a spectrum temperature measuring instrument, a data recorder and a large-screen display, wherein the optical measuring system comprises a metal optical tube, a measuring window and an optical lens. The liquid temperature measuring method comprises the following steps: the optical measuring system collects spectrum signals of a liquid target surface in the metal optical tube, and transferring the collected spectrum signals to the spectrum temperature measuring instrument; the spectrum temperature measuring instrument converts the received spectrum signals into electric signals, converts the electric signals into temperature data, and then outputs the temperature data to the data recorder; the temperature data is displayed on the large-screen display. The liquid temperature measuring method integrates the advantages of high precision of contact-type temperature measuring and high response of non-contact temperature measuring, so that not only can the defect of low response speed caused by the thick protection pipe wall of the conventional online temperature measuring system be overcome, but also the characteristics of both high precision and high response can be achieved.
Description
Technical field
The present invention relates to liquid temp measuring method, particularly relate to the liquid quick temperature measurement method can carrying out temperature measurement on-line to high temperature or corrosive liquids.
Background technology
Spectroscopic temperature measurement instrument is with blackbody radiation theory (Planck law: unit area black matrix is wavelength and blackbody temperature function at the radiation flux E that half direction of bowl is launched) for foundation, employing be comprehensive temp measuring method.It is made up of sound-pipe and spectroscopic temperature measurement instrument two parts, can be used to the actual temperature measuring all kinds of high temperature furnace and liquation inside, is not subject to the impact of environmental pollution and target emissivity coefficient.
Due to the highly corrosive of some metal liquid to be measured, thermometric uses 1 substantially, carries out discontinuous thermometric with K type armoured thermocouple; 2, must adopt the occasion of online thermometric, (it is very thick that protection tube does usually, and wall is very thick) reaches the object increased the service life.All there is following problem in above-mentioned interruption two kinds of methods: when utilizing traditional temp measuring method thermometric; especially in metal liquid field of temperature measurement; because testing liquid has highly corrosive; substantially discontinuous thermometric is carried out with adopting K type armoured thermocouple; real-time and the accuracy of temperature measurement on-line cannot be realized; and because protection tube wall is thicker in existing online temp measuring system, temperature-responsive is seriously delayed, and system stability and degree of accuracy are not high.
Summary of the invention:
Order of the present invention is that providing a kind of has online liquid temp measuring method, effectively can solve the shortcomings such as protection tube corrosion-resistant, thermocouple measurement low precision, low-response, has response 1 second thermometric fast, measures accurately, the advantages such as long service life.
Liquid temp measuring method of the present invention is the method being applied to liquid temp measuring system, this liquid temp measuring system comprises optical measuring system, source of the gas controller, spectroscopic temperature measurement instrument, datalogger and large-screen display, described optical measuring system comprises optics of metals cylinder, measurement window and optical lens, this liquid temp measuring method comprises the spectral signal that described optical measuring system gathers the liquid rake face in described optics of metals cylinder, and is passed to the step of described spectroscopic temperature measurement instrument; Described spectroscopic temperature measurement instrument by receive the spectral signal come and convert electric signal to, and electric signal converts the step that temperature data exports described datalogger to; With the step that temperature data shows on described large-screen display.
Preferably also comprise batch (-type) purge step, that is, during described optical measuring system gathers spectral signal, by described source of the gas controller intermittently to the step of blow gas in described optics of metals cylinder.
Preferred described source of the gas controller controls to purge air-flow by unidirectional stop valve.
Preferably when carrying out gas purging, described optical system does not gather spectroscopic data.
Preferably when carrying out thermometric, described optics of metals cylinder inserts 150-200mm in thermometric liquid.
Preferred described optics of metals cylinder is the cylindrical metal optics cylinder utilizing refractory metal to make, and its length-to-diameter is greater than 10, and described source of the gas controller is according to the diameter blow gas of described optics of metals cylinder.
Beneficial effect:
1, the present invention is in conjunction with the advantage of contact and Non-contact measurement type, takes into account the high precision of contact measurement and the quick of Non-contact measurement type, thus achieves and measure fast and accurately liquid.
2, the present invention is in product structure design, overcomes the natural shortcoming of contact and non-contact measurement, both fusions advantage, achieves both perfect unities.Can realize: the quick response of 1 second, be less than accurate measurement, overlength serviceable life of 6 months of 3 DEG C.The reaction overcoming engaged test is slow; The shortcoming that the error of non-cpntact measurement is large.
3 flow to disconnected purging in the ranks with air powered; protect the cleaning of the measurement window of optical system; truly can reflect the temperature (through hole of optics of metals cylinder is directly inserted in a depthkeeping in liquation body, and now the liquid level of melt liquid in optics of metals cylinder is liquid target surface) of liquid target surface.And ensure that instrument can normally work for a long time.
Accompanying drawing explanation
Fig. 1 is liquid temp measuring system general structure schematic diagram of the present invention.
Fig. 2 is by schematic diagram during gas purging to optics of metals black matrix pipe.
Embodiment
This design project is shown in that Fig. 1 intends adopting and merges contact temperature-measuring and contactless temperature-measuring, and the optical channel of air film protection, collects the spectral signal of measured object thus learn temperature.
This system comprises composite ceramic protecting pipe 4, unidirectional stop valve 7, source of the gas controller 9, optical measuring system (6,10,11), spectroscopic temperature measurement instrument 12, datalogger 13, large-screen display 14.Critical piece effect: composite ceramic protecting pipe 4 has the performances such as anticorrosive, wall thickness, for the protection of optics of metals black matrix cylinder 6, increases the service life; Optics of metals black matrix cylinder 4 is for the spectrum channel of testee and air film purge passage; Gas-film controlled device 7 produces for air film and controls; Unidirectional stop valve 7 is for the unidirectional control of air-flow; Be provided with the measurement window 10 of user's protection before optical lens 11, optical lens 11 gathers through the picture signal of measurement window 10 pairs of Small object; Spectroscopic temperature measurement instrument 12 is for being converted into temperature data by image spectrum; Datalogger 13 is for recording data and preserving; Large-screen display 14, for Temperature displaying, is observed for producers
As shown in Figure 2, composite ceramic protecting pipe 4 is cylindrical barrel, intermediate throughholes, and adopt corrosion-resistant material, the wall thickness of design is very thick, can long-time corrosion-resistant erosion.Optics of metals black matrix cylinder 6 is cylindrical barrel, and intermediate throughholes is connected by thread forms with composite ceramic protecting pipe 4, and both have impermeability.Optics of metals black matrix cylinder 6 is made up of refractory metal, inner by optical surface process.During on-line measurement, be stably fixed on the upper cover 3 of container 1 with support 5.By 150-200mm in the composite ceramic protecting pipe 4 slowly vertical tested melt liquid 2 inserting container 1 splendid attire before measuring; the optics of metals black matrix cylinder 6 of composite ceramic protecting pipe 4 inside and connector are all be designed to impermeability; due to the existence of air pressure; when inserting liquid, melt liquid 2 cannot enter in optics of metals black matrix cylinder 6.After composite ceramic protecting pipe 4 inserts certain depth; target surface and the airtight optics of metals black matrix cylinder 6 of melt liquid 2 form a cavity; the length of cavity is far longer than 10 with the ratio of internal diameter; inject in pipe when there being a branch of energy spectrum ray from optics of metals black matrix cylinder 6 openend; because pipe is elongated, ray could will emit from the former incident mouth of pipe through multiple reflections in pipe.Therefore most of energy of spectral locus is left in pipe, therefore its absorptivity is bordering on 1, and approximately in temperature-measuring range remains constant, industrially can be considered as black matrix.
Now, the spectral signal of melt liquid 2 is synthermal a stable funtcional relationship, just can the change of sense temperature by the size of measure spectrum value.Optical measuring system collects the spectrum picture signal of melt liquid 2 by optical metal black matrix cylinder 6, by spectroscopic temperature measurement instrument 12, spectral signal is converted into corresponding temperature value.Data, by datalogger 13 record, are being shown by large-screen display, for production and application.
Concrete test philosophy and step as follows
First optical measuring system constantly gathers the spectrum picture signal being positioned at the liquid target surface of its inside by optics of metals black matrix cylinder 6, namely, the spectral signal of target surface passes through at optics of metals black matrix cylinder 6, optical lens 11 is passed to through measurement window 10, optical lens 11 is transmitted the spectral signal come and is converted into electric signal by spectroscopic temperature measurement instrument 12, and be that temperature data is sent to datalogger 13 by transform electrical signals, datalogger 13 is connected with large-screen display 14, intuitively understands temperature data for staff.
In working online for a long time, the various foreign gases that high-temperature fusion evaporates out can be had in optical black cylinder 6, bottom high-temperature gas rises, the upper strata air descend that temperature is lower, air current flow and circulation is formed in cavity, impurity contained by volatilization gas can produce optical channel and measurement window 10 in the circulating cycle and pollute, and causes the distortion of spectral signal, causes system to measure exactly for a long time.In order to address this problem, in optics of metals black matrix cylinder 6 upper end, open a pore, utilize the gas passage in source of the gas controller 9 pairs of optics of metals black matrix cylinders 6 to purge, source of the gas controller 9 is connected with optics of metals black matrix cylinder 6 with gas piping 8 by unidirectional stop valve 7.The size of the gas flow of source of the gas controller 9, speed are all adjustable, and the time of purging and the time interval are all adjustable.
When source of the gas controller 9 does not work, optics of metals black matrix cylinder 6 inside is airtight, and gas source interface place is due to the existence of unidirectional stop valve 7, and inside is airtight, and gas cannot flow out.According to on-site actual situations, when volatile substance is formed a certain amount of in managing time, open air source control valve, clean air is by unidirectional stop valve 7, and in optics of metals black matrix cylinder, 6 purge.It is very little that optics of metals black matrix cylinder 6 internal diameter designs, and is less than 10mm, equally, it is very slow that source of the gas controller 9 air-flow velocity designs, like this, the impact that the temperature field of jumbo melt liquid 2 is caused little airflow is negligible, can not have an impact to target temperature.
Impact on temperature field measurement is caused in order to avoid purging air-flow, can during source of the gas purge and in purged latter several seconds, datalogger 13 1 signals given by source of the gas controller 9, will not sample or reject (being less than 10s) data in during this period of time.By to spectrum to heat energy light source analyzing and processing, deliver to intelligent temperature recorder and carry out computing, the data of moisture recorder, by wireless or RS485 mode, are sent to large-screen display 14 and show for scene.
The fundamental error utilizing liquid temp measuring method of the present invention to carry out temperature measurement on-line is less than 0.3%F.S.Measurement range is 500-1100 DEG C.Display resolution: 1 DEG C.Wherein power pack comprises: spectrometer temperature-measuring part is passive, and analysis component adopts DC 24V to power, and display unit adopts AC220V to power.Display yardstick cun: measurement component: 0.5 inch, display unit: 5 inches.The working environment of whole system comprises: spectrometer thermometric electronic unit bears environment temperature≤200 DEG C, and instrument bears environment temperature 0 ~ 50 DEG C, relative humidity :≤85%.Gauge internal cold junction compensation temperature range: 0 ~ 50 DEG C.
Wherein in system equipment physical dimension, spectroscopic temperature measurement instrument can customize digital display meter according to the requirement situation of in-site installation requirement and user, and specification has: 160 × 80 × 70mm, large-size screen monitors display unit: 525 × 200 × 80mm and self-defined specification.Wherein digital display meter weight is about 0.5kg; Display unit is about 7kg.Wireless transmission distance is greater than 100 meters; Measurement component power consumption is less than 300mW; Display unit is less than 10W.
Above the preferred embodiment of the present invention is illustrated, but the present invention is not limited to above-described embodiment.To one skilled in the art, in the category described in claims, various modification or fixed case can be expected apparently, certainly also belong to technology category of the present invention.
Claims (6)
1. a liquid temp measuring method, it is applied to liquid temp measuring system, this liquid temp measuring system comprises optical measuring system, source of the gas controller, spectroscopic temperature measurement instrument, datalogger and large-screen display, and described optical measuring system comprises optics of metals cylinder, measurement window and optical lens
The feature of this liquid temp measuring method is: comprise the spectral signal that described optical measuring system gathers the liquid target surface in described optics of metals cylinder, and be passed to the step of described spectroscopic temperature measurement instrument; Described spectroscopic temperature measurement instrument by receive the spectral signal come and convert electric signal to, and electric signal is converted to the step that temperature data exports described datalogger to; With the step that temperature data shows on described large-screen display.
2. the liquid temp measuring method according to right 1, it is characterized in that: also comprise batch (-type) purge step, that is, during described optical measuring system gathers spectral signal, by described source of the gas controller intermittently to the step of blow gas in described optics of metals cylinder.
3. the liquid temp measuring method according to right 2, is characterized in that: described source of the gas controller controls to purge air-flow by unidirectional stop valve, and the time that interval purges can be self-defined.
4. the liquid temp measuring method according to right 2, is characterized in that: when carrying out gas purging, and described optical system does not gather spectroscopic data.
5. the liquid temp measuring method according to right 1, is characterized in that: when carrying out thermometric, and described optics of metals cylinder inserts in thermometric liquid, and insertion depth is selected according to technological requirement.
6. the liquid temp measuring method according to any one of right 1 ~ 5, it is characterized in that: described optics of metals cylinder is the cylindrical metal optics cylinder utilizing refractory metal to make, its length-to-diameter is greater than 10, and described source of the gas controller is according to the diameter blow gas of described optics of metals cylinder.
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| CN201510337245.8A CN104864965A (en) | 2015-06-17 | 2015-06-17 | Liquid temperature measuring method |
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| CN201510337245.8A CN104864965A (en) | 2015-06-17 | 2015-06-17 | Liquid temperature measuring method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107246914A (en) * | 2017-06-29 | 2017-10-13 | 中国科学院宁波材料技术与工程研究所 | A kind of method and apparatus of on-line real time monitoring molten steel temperature |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004233323A (en) * | 2003-01-29 | 2004-08-19 | Risho:Kk | Radiation thermometer for measuring fused metal face temperature |
| CN1687722A (en) * | 2005-05-20 | 2005-10-26 | 清华大学 | Photoelectric temperature measuring instrument of dual wavelength based on blackbody radiation |
| CN102998000A (en) * | 2012-12-09 | 2013-03-27 | 山西太钢不锈钢股份有限公司 | Continuous temperature measuring method for liquid |
| CN104501962A (en) * | 2014-12-11 | 2015-04-08 | 中国航天空气动力技术研究院 | Liquid temperature measurement system |
-
2015
- 2015-06-17 CN CN201510337245.8A patent/CN104864965A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004233323A (en) * | 2003-01-29 | 2004-08-19 | Risho:Kk | Radiation thermometer for measuring fused metal face temperature |
| CN1687722A (en) * | 2005-05-20 | 2005-10-26 | 清华大学 | Photoelectric temperature measuring instrument of dual wavelength based on blackbody radiation |
| CN102998000A (en) * | 2012-12-09 | 2013-03-27 | 山西太钢不锈钢股份有限公司 | Continuous temperature measuring method for liquid |
| CN104501962A (en) * | 2014-12-11 | 2015-04-08 | 中国航天空气动力技术研究院 | Liquid temperature measurement system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107246914A (en) * | 2017-06-29 | 2017-10-13 | 中国科学院宁波材料技术与工程研究所 | A kind of method and apparatus of on-line real time monitoring molten steel temperature |
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