CN104862534A - Nickel-based alloy and preparation method and application thereof - Google Patents
Nickel-based alloy and preparation method and application thereof Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title abstract description 462
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- 238000005260 corrosion Methods 0.000 claims abstract description 57
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 143
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- 229910052751 metal Inorganic materials 0.000 claims description 63
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- 210000000795 conjunctiva Anatomy 0.000 claims description 34
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- 238000010438 heat treatment Methods 0.000 claims description 17
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- 229910052720 vanadium Inorganic materials 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
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Abstract
本发明公开一种镍基合金及其制备方法和应用,涉及耐腐蚀材料技术领域,以解决Inconel-625材料或Hastelloy C-276材料在多种离子并存的酸性氧化性介质中导致超临界设备的抗腐蚀能力差的问题。所述镍基合金以质量分数计,包括Cr:15%-28%,Mo:4%-13%,Ti:0.5%-1.5%,Cu:1%-4%,Fe:6%-15%,C:大于0小于等于0.03%,微量元素:0-0.5%,余量为Ni。镍基合金的制备方法是将Ni、Cr、Mo、Fe在真空条件下混合熔化直至化清,然后精炼,精炼完成后,加入Ti以及微量元素并搅拌均匀,接着脱硫,最后浇注成型,得到镍基合金。该镍基合金能够作为耐腐蚀材料在超临界设备中应用。The invention discloses a nickel-based alloy and its preparation method and application, and relates to the technical field of corrosion-resistant materials to solve the problem of supercritical equipment caused by Inconel-625 material or Hastelloy C-276 material in an acidic oxidizing medium where various ions coexist The problem of poor corrosion resistance. The nickel-based alloy includes Cr: 15%-28%, Mo: 4%-13%, Ti: 0.5%-1.5%, Cu: 1%-4%, Fe: 6%-15% in mass fraction , C: greater than 0 and less than or equal to 0.03%, trace elements: 0-0.5%, and the balance is Ni. The preparation method of nickel-based alloy is to mix and melt Ni, Cr, Mo, and Fe under vacuum conditions until it is cleared, and then refine. After refining, add Ti and trace elements and stir evenly, then desulfurize, and finally cast to obtain nickel base alloy. The nickel-based alloy can be used as a corrosion-resistant material in supercritical equipment.
Description
技术领域technical field
本发明涉及耐腐蚀材料技术领域,尤其涉及一种镍基合金及其制备方法和应用。The invention relates to the technical field of corrosion-resistant materials, in particular to a nickel-based alloy and its preparation method and application.
背景技术Background technique
目前,随着各国对环保的重视,对工业废水、城市污水的处理也相应的提出了较高的要求。超临界水氧化法处理技术是利用超临界水作为介质,在高温高压条件下,将废水或污水中所含的有机物用氧气分解成水、二氧化碳等简单无毒的小分子化合物。由于超临界水氧化法处理技术对废水或污水中所含的有机物清除率几乎达到100%,且在全封闭状态有机物被完全氧化,无二次污染,因此,此项技术日益受到人们的重视。At present, with the emphasis on environmental protection in various countries, correspondingly higher requirements are put forward for the treatment of industrial wastewater and urban sewage. Supercritical water oxidation treatment technology uses supercritical water as a medium to decompose organic matter contained in wastewater or sewage into simple and non-toxic small molecular compounds such as water and carbon dioxide under high temperature and high pressure conditions. Because supercritical water oxidation treatment technology can remove almost 100% of the organic matter contained in wastewater or sewage, and the organic matter is completely oxidized in a fully enclosed state without secondary pollution. Therefore, this technology has been paid more and more attention by people.
超临界水氧化法处理技术是在高温、高压条件下进行的,对超临界设备的耐蚀性能要求特别高。另外,由于一些废水或污水中含有各种各样的盐类等物质,当超临界设备中的水达到超临界点之后,废水或污水中所含有的盐类物质在溶解氧的存在下,会对超临界设备产生腐蚀,因此,需要对超临界设备进行防腐蚀处理,以提高超临界设备的耐腐蚀性能。The supercritical water oxidation treatment technology is carried out under the conditions of high temperature and high pressure, which requires particularly high corrosion resistance of supercritical equipment. In addition, because some wastewater or sewage contains various salts and other substances, when the water in the supercritical equipment reaches the supercritical point, the salts contained in the wastewater or sewage will be dissolved in the presence of dissolved oxygen. Corrosion occurs to supercritical equipment, therefore, it is necessary to carry out anti-corrosion treatment on supercritical equipment to improve the corrosion resistance of supercritical equipment.
为了提高超临界设备的抗腐蚀能力,通常采用Inconel-625材料或Hastelloy C-276材料对超临界设备的换热器与反应器进行耐腐蚀处理;其中,Inconel-625材料具有优秀的抗缝隙腐蚀能力,且具有良好的加工性和焊接性,以及无焊接后开裂敏感性。Hastelloy C-276材料主要耐湿氯、各种氧化性氯化物、氯化盐溶液、硫酸与氧化性盐,在低温与中温盐酸中均有很好的耐蚀性能。但研究发现,Inconel-625材料或Hastelloy C-276材料在多种离子并存的酸性氧化性介质中,往往会出现多种腐蚀现象,导致超临界设备的抗腐蚀能力差。In order to improve the corrosion resistance of supercritical equipment, Inconel-625 material or Hastelloy C-276 material is usually used for corrosion resistance treatment of heat exchanger and reactor of supercritical equipment; among them, Inconel-625 material has excellent crevice corrosion resistance ability, and has good processability and weldability, and no post-weld cracking susceptibility. Hastelloy C-276 material is mainly resistant to wet chlorine, various oxidizing chlorides, chloride salt solutions, sulfuric acid and oxidizing salts, and has good corrosion resistance in low temperature and medium temperature hydrochloric acid. However, the research found that Inconel-625 material or Hastelloy C-276 material often has a variety of corrosion phenomena in the acidic oxidizing medium where various ions coexist, resulting in poor corrosion resistance of supercritical equipment.
发明内容Contents of the invention
本发明的目的在于提供一种镍基合金及其制备方法和应用,以解决现有Inconel-625材料或Hastelloy C-276材料在多种离子并存的酸性氧化性介质中,导致超临界设备的抗腐蚀能力差的问题。The object of the present invention is to provide a kind of nickel base alloy and its preparation method and application, to solve existing Inconel-625 material or Hastelloy C-276 material in the acidic oxidizing medium that multiple ions coexist, cause the resistance of supercritical equipment The problem of poor corrosion ability.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种镍基合金,以质量分数计,包括质量分数为15%-28%的Cr,质量分数为4%-13%的Mo,质量分数为0.5%-1.5%的Ti,质量分数为1%-4%的Cu,质量分数为6%-15%的Fe,质量分数为大于0小于等于0.03%的C,质量分数为0-0.5%的微量元素,余量为Ni。A nickel-based alloy, by mass fraction, including 15%-28% of Cr, 4%-13% of Mo, 0.5%-1.5% of Ti, and 1% by mass fraction -4% Cu, mass fraction 6%-15% Fe, mass fraction greater than 0 and less than or equal to 0.03% C, mass fraction 0-0.5% trace elements, the balance being Ni.
优选的,所述镍基合金包括质量分数为17.5%-25%的Cr,质量分数为4%-10%的Mo,质量分数为0.55%-1.0%的Ti,质量分数为2%-3.5%的Cu,质量分数为7%-14%的Fe,质量分数为大于0小于等于0.02%的C,质量分数为0-0.3%的微量元素,余量为Ni。Preferably, the nickel-based alloy includes Cr with a mass fraction of 17.5%-25%, Mo with a mass fraction of 4%-10%, Ti with a mass fraction of 0.55%-1.0%, and a mass fraction of 2%-3.5% Cu, the mass fraction is 7%-14% Fe, the mass fraction is greater than 0 and less than or equal to 0.02% C, the mass fraction is 0-0.3% trace elements, and the balance is Ni.
优选的,所述镍基合金包括质量分数为16.8%-24.5%的Cr,质量分数为5.8%-10.5%的Mo,质量分数为0.6%-1.0%的Ti,质量分数为2%-3%的Cu,质量分数为7%-13%的Fe,C的质量分数为大于0小于等于0.01%,微量元素的质量分数为0-0.3%,余量为Ni。Preferably, the nickel-based alloy includes Cr with a mass fraction of 16.8%-24.5%, Mo with a mass fraction of 5.8%-10.5%, Ti with a mass fraction of 0.6%-1.0%, and a mass fraction of 2%-3%. The mass fraction of Cu is 7%-13%, the mass fraction of C is greater than 0 and less than or equal to 0.01%, the mass fraction of trace elements is 0-0.3%, and the balance is Ni.
优选的,所述镍基合金包括质量分数为16%-20%的Cr,质量分数为5%-10%的Mo,质量分数为0.6%-1.0%的Ti,质量分数为2%-4%的Cu,质量分数为7.5%-12.5%的Fe,质量分数为大于0小于等于0.01%的C,质量分数为0-0.5%的微量元素,余量为Ni。Preferably, the nickel-based alloy includes Cr with a mass fraction of 16%-20%, Mo with a mass fraction of 5%-10%, Ti with a mass fraction of 0.6%-1.0%, and a mass fraction of 2%-4%. Cu, the mass fraction is 7.5%-12.5% Fe, the mass fraction is greater than 0 and less than or equal to 0.01% C, the mass fraction is 0-0.5% trace elements, and the balance is Ni.
优选的,所述微量元素包括W、Al、Mn、V、Nb、Co、B中的一种或多种。Preferably, the trace elements include one or more of W, Al, Mn, V, Nb, Co, B.
较佳的,所述镍基合金中,Preferably, in the nickel-based alloy,
所述W的质量分数为大于0小于等于0.5%;和/或The mass fraction of W is greater than 0 and less than or equal to 0.5%; and/or
所述Al的质量分数大于0小于等于0.4%;和/或The mass fraction of Al is greater than 0 and less than or equal to 0.4%; and/or
所述Mn的质量分数大于0小于等于0.4%;和/或The mass fraction of Mn is greater than 0 and less than or equal to 0.4%; and/or
所述V的质量分数大于0小于等于0.4%;和/或The mass fraction of V is greater than 0 and less than or equal to 0.4%; and/or
所述Nb的质量分数大于0小于等于0.5%;和/或The mass fraction of said Nb is greater than 0 and less than or equal to 0.5%; and/or
所述Co的质量分数大于0小于等于0.3%;和/或The mass fraction of Co is greater than 0 and less than or equal to 0.3%; and/or
所述B的质量分数大于0小于等于0.006%。The mass fraction of B is greater than 0 and less than or equal to 0.006%.
本发明还提供了一种镍基合金的制备方法,包括以下步骤:The present invention also provides a method for preparing a nickel-based alloy, comprising the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu以及微量元素,其中,以质量百分数计,Cr的质量分数为15%-28%,Mo的质量百分数为4%-13%,Ti的质量百分数为0.5%-1.5%,Cu的质量百分数为1%-4%,Fe的质量百分数为6%-15%,微量元素的质量百分数为0-0.5%;Ni、Cr、Mo、Fe、Ti、Cu以及微量元素中所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, taking Ni, Cr, Mo, Fe, Ti, Cu and trace elements respectively, wherein, in terms of mass percentage, the mass fraction of Cr is 15%-28%, and the mass percentage of Mo is 4%-13%, The mass percentage of Ti is 0.5%-1.5%, the mass percentage of Cu is 1%-4%, the mass percentage of Fe is 6%-15%, and the mass percentage of trace elements is 0-0.5%; Ni, Cr, Mo, The mass percentage of C substituted in Fe, Ti, Cu and trace elements is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe在真空条件下混合熔化直至化清,得到化清后的熔融金属液;Step 2, Ni, Cr, Mo, Fe are mixed and melted under vacuum conditions until they are cleared, and the molten metal liquid after clearing is obtained;
步骤三、对所述化清后的熔融金属液进行精炼,精炼完成后降温直至得到的精炼液表面冻结结膜;Step 3: Refining the melted molten metal after refining, and cooling down until the surface of the obtained refining liquid freezes conjunctiva;
步骤四、向表面冻结结膜的所述精炼液中吹入保护性气体,然后加热使所述精炼液熔化均一,加入Ti、Cu以及微量元素并搅拌均匀,得到合金液;Step 4, blowing protective gas into the refining liquid whose surface is frozen conjunctiva, then heating to make the refining liquid melt uniformly, adding Ti, Cu and trace elements and stirring evenly to obtain alloy liquid;
步骤五、向合金液中加入脱硫剂,然后抽真空,在真空条件下保温以对合金液体脱硫,最后浇注成型,得到镍基合金。Step 5: adding a desulfurizing agent to the alloy liquid, then vacuuming, keeping warm under vacuum conditions to desulfurize the alloy liquid, and finally casting to obtain a nickel-based alloy.
优选的,所述步骤三精炼时,精炼温度为1450℃-1500℃,精炼时间为17分钟-23分钟,步骤五中,在加入脱硫剂之前,将合金液的温度控制在1380-1390℃。Preferably, during refining in step 3, the refining temperature is 1450°C-1500°C, and the refining time is 17 minutes-23 minutes. In step 5, before adding the desulfurizer, the temperature of the alloy liquid is controlled at 1380-1390°C.
本发明还提供了一种所述的镍基合金作为耐腐蚀材料在超临界设备中的应用。The invention also provides an application of the nickel-based alloy as a corrosion-resistant material in supercritical equipment.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的镍基合金中包括质量分数为15%-28%的Cr,还含有质量分数为4%-13%的Mo、质量分数为0.5%-1.5%的Ti、质量分数为1%-4%的Cu、质量分数为6%-15%的Fe,在这种含量下,镍基合金中的Cr能够引起奥氏体基体晶格畸变,降低固溶体堆垛层错能,同时对奥氏体基体起到了固溶强化作用,使得镍基合金中的奥氏体固溶体的强度高;而且,镍基合金中的Cr在高温时能够形成致密的钝态Cr2O3型氧化膜,使镍基合金在高温条件下具有良好的抗氧化和抗热腐蚀性能;镍基合金中的Mo对酸性环境具有很好的耐腐蚀性,使镍基合金在酸性条件的超临界水中具有良好的耐腐蚀性;而Ti是镍基合金中形成强化相的组成元素,其中一部分Ti进入镍基合金的γ固溶体中,对镍基合金起到了固溶强化作用,另外还有一部分Ti进入镍基合金的γ′相中,以对镍基合金沉淀强化,使镍基合金的强度得到进一步提高;另外,Cu能够显著改善Ni在非氧化性酸中的耐蚀性能及对应力腐蚀的稳定性,而且,由于本发明提供的镍基合金属于Ni-Cr-Fe系合金,其中含有1%-4%的Cu即可产生时效强化作用,从而提高镍基合金的强度。The nickel base alloy of the present invention includes Cr with a mass fraction of 15%-28%, Mo with a mass fraction of 4%-13%, Ti with a mass fraction of 0.5%-1.5%, and Ti with a mass fraction of 1%-4 % Cu, mass fraction of 6%-15% Fe, in this content, Cr in the nickel-based alloy can cause lattice distortion of the austenite matrix, reduce the solid solution stacking fault energy, and at the same time The matrix plays a role of solid solution strengthening, which makes the austenite solid solution in the nickel-based alloy have high strength; moreover, Cr in the nickel-based alloy can form a dense passive Cr 2 O 3 oxide film at high temperature, making the nickel-based alloy The alloy has good oxidation resistance and thermal corrosion resistance under high temperature conditions; Mo in nickel-based alloys has good corrosion resistance to acidic environments, making nickel-based alloys have good corrosion resistance in supercritical water under acidic conditions ; and Ti is a constituent element that forms a strengthening phase in nickel-based alloys. Part of Ti enters the γ solid solution of nickel-based alloys, which plays a role in solid solution strengthening of nickel-based alloys, and another part of Ti enters γ′ of nickel-based alloys. In the phase, the strength of the nickel-based alloy is further improved by precipitation strengthening of the nickel-based alloy; in addition, Cu can significantly improve the corrosion resistance of Ni in non-oxidizing acid and the stability against stress corrosion, and, because of this The nickel-based alloy provided by the invention belongs to the Ni-Cr-Fe alloy, and containing 1%-4% of Cu can produce aging strengthening effect, thereby improving the strength of the nickel-based alloy.
通过以上分析可知,本发明通过对镍基合金中各化学组分的优化,使镍基合金不仅能够在氧化性介质中具有良好的耐腐蚀性,而且还具有较佳的强度,能够在酸性条件下保持良好的耐腐蚀性,使镍基合金在多种离子并存的酸性氧化性介质中,腐蚀速度大大降低,从而保证了本发明提供的镍基合金作为耐腐蚀材料应用于超临界设备时,提高超临界设备的抗腐蚀能力,使超临界设备能够安全运转。It can be seen from the above analysis that the present invention optimizes the chemical components in the nickel-based alloy, so that the nickel-based alloy not only has good corrosion resistance in oxidizing media, but also has better strength, and can be used in acidic conditions. maintain good corrosion resistance, so that the corrosion rate of the nickel-based alloy is greatly reduced in the acidic oxidizing medium where multiple ions coexist, thereby ensuring that the nickel-based alloy provided by the invention is used as a corrosion-resistant material for supercritical equipment. Improve the anti-corrosion ability of supercritical equipment, so that supercritical equipment can operate safely.
具体实施方式Detailed ways
本发明提供了一种镍基合金,其化学组分包括Ni、Cr、Mo、Ti、Cu、Fe、用于调节所述镍基合金性能的微量元素,以及由Ni、Cr、Mo、Ti、Cu、Fe和微量元素所引入的C;且以质量分数计,镍基合金中Cr的质量分数为15%-28%,Mo的质量分数为4%-13%,Ti的质量分数为0.5%-1.5%,Cu的质量分数为1%-4%,Fe的质量分数为6%-15%,C的质量分数为大于0小于等于0.03%,微量元素的质量分数为0-0.5%,余量为Ni。The invention provides a nickel-based alloy, the chemical composition of which includes Ni, Cr, Mo, Ti, Cu, Fe, trace elements for adjusting the properties of the nickel-based alloy, and Ni, Cr, Mo, Ti, C introduced by Cu, Fe and trace elements; and in terms of mass fraction, the mass fraction of Cr in the nickel-based alloy is 15%-28%, the mass fraction of Mo is 4%-13%, and the mass fraction of Ti is 0.5% -1.5%, the mass fraction of Cu is 1%-4%, the mass fraction of Fe is 6%-15%, the mass fraction of C is greater than 0 and less than or equal to 0.03%, the mass fraction of trace elements is 0-0.5%, and the rest The amount is Ni.
本发明的通过对镍基合金中各个化学组分进行优化组合,同时控制各个化学组分的含量,解决了现有Inconel-625材料或Hastelloy C-276材料在多种离子并存的酸性氧化性介质中,导致超临界设备的抗腐蚀能力差,具体理由如下:The invention solves the problem of existing Inconel-625 material or Hastelloy C-276 material in the acidic oxidizing medium where various ions coexist by optimizing the combination of each chemical component in the nickel-based alloy and controlling the content of each chemical component at the same time. Among them, the corrosion resistance of supercritical equipment is poor, and the specific reasons are as follows:
本发明是以Ni为基体元素,Ni能够溶解比较多的合金元素进行合金化,而仍然保持奥氏体相的稳定性,使得向其中加入了其他合金元素进行合金化后,能够形成以奥氏体为基体的镍基合金。The present invention uses Ni as the matrix element, and Ni can dissolve more alloying elements for alloying, while still maintaining the stability of the austenite phase, so that after alloying with other alloying elements, it can form austenite The body is the nickel base alloy of the matrix.
本发明提供的镍基合金中,所含有的Cr能够引起奥氏体基体晶格畸变,降低固溶体堆垛层错能,同时对奥氏体基体起到了固溶强化作用,使得镍基合金中的奥氏体固溶体的强度高。In the nickel-based alloy provided by the present invention, the contained Cr can cause the lattice distortion of the austenite matrix, reduce the solid solution stacking fault energy, and at the same time play a solid solution strengthening effect on the austenite matrix, so that the The strength of austenitic solid solution is high.
本发明提供的镍基合金中,所含有的Cr能够改善Ni在高温条件下氧化性介质中的耐蚀性,氧化性介质包括氧化性酸、氧化性酸性盐或氧化性碱性盐,但不仅限于此。其中的Cr高温时能够形成致密的钝态Cr2O3型氧化膜,使镍基合金在高温条件下具有良好的抗氧化和抗热腐蚀性能,而由于镍基合金在高温条件下具有良好的抗氧化和抗热腐蚀性能因此,本发明提供的镍基合金能够作为耐腐蚀材料应用于超临界设备中,以提高超临界设备的耐腐蚀能力。In the nickel-based alloy provided by the present invention, the contained Cr can improve the corrosion resistance of Ni in oxidizing medium under high temperature conditions. The oxidizing medium includes oxidizing acid, oxidizing acid salt or oxidizing basic salt, but not only limited to this. Among them, Cr can form a dense passive Cr 2 O 3 oxide film at high temperature, so that the nickel-based alloy has good oxidation resistance and hot corrosion resistance at high temperature, and because the nickel-based alloy has good corrosion resistance at high temperature Oxidation resistance and thermal corrosion resistance Therefore, the nickel-based alloy provided by the present invention can be used as a corrosion-resistant material in supercritical equipment to improve the corrosion resistance of supercritical equipment.
本发明通过控制Cr含量,使镍基合金的耐腐性得到提高,而且,在不同环境中,改善Ni-Cr合金耐蚀性的临界Cr含量有所不同,因此,确定Cr含量时要考虑的因素还包括Ni、Cr两种元素的相互作用,过程十分复杂,不是简单的通过有限次实验就能确定的。The present invention improves the corrosion resistance of the nickel-based alloy by controlling the Cr content, and, in different environments, the critical Cr content for improving the corrosion resistance of the Ni-Cr alloy is different, therefore, the factors to be considered when determining the Cr content Factors also include the interaction of Ni and Cr, the process is very complicated, and it cannot be determined simply by a limited number of experiments.
本发明提供的镍基合金中Mo对酸性环境具有很好的耐腐蚀性,能够提高镍基合金在酸性条件下,尤其是含盐酸的超临界水条件下的耐腐蚀性。Mo in the nickel-based alloy provided by the invention has good corrosion resistance to acidic environments, and can improve the corrosion resistance of the nickel-based alloy under acidic conditions, especially under supercritical water conditions containing hydrochloric acid.
本发明提供的镍基合金中Ti可在镍基合金中形成强化相的组成元素,部分Ti进入镍基合金的γ固溶体,对镍基合金起到固溶强化作用,部分钛原子进入镍基合金中的γ′相,对镍基合金进行沉淀强化。In the nickel-based alloy provided by the present invention, Ti can form a constituent element of the strengthening phase in the nickel-based alloy, part of Ti enters the γ solid solution of the nickel-based alloy, plays a solid solution strengthening effect on the nickel-based alloy, and part of the titanium atoms enters the nickel-based alloy The γ′ phase in the nickel-based alloy is precipitated and strengthened.
本发明提供的镍基合金中含有1%-4%的Cu,由于本发明提供的镍基合金属于Ni-Cr-Fe系合金,因此,Cu能够显著改善Ni在非氧化性酸中的耐蚀性能及对应力腐蚀的稳定性,即可产生时效强化作用,从而提高镍基合金的强度。The nickel-based alloy provided by the present invention contains 1%-4% Cu, because the nickel-based alloy provided by the present invention belongs to Ni-Cr-Fe alloy, therefore, Cu can significantly improve the corrosion resistance of Ni in non-oxidizing acid Performance and stability against stress corrosion, it can produce aging strengthening effect, thereby improving the strength of nickel-based alloys.
本发明提供的镍基合金中还使用了成本相对较低的Fe,降低了镍基合金成本。The nickel-based alloy provided by the invention also uses relatively low-cost Fe, which reduces the cost of the nickel-based alloy.
通过以上分析可知,本发明通过对镍基合金中各化学组分的优化,使镍基合金不仅能够在高温环境下的氧化性介质中具有良好的耐腐蚀性,而且还具有较佳的强度,能够在酸性条件下保持良好的耐腐蚀性,使镍基合金在多种离子并存的酸性氧化性介质中,腐蚀速度大大降低,从而保证了本发明提供的镍基合金作为耐腐蚀材料应用于超临界设备时,超临界设备能够安全运转。同时,本发明通过对各化学组分的加入量进行严格限定,使各化学组分最大化的发挥出协同作用,从而提高镍基合金的强度和耐腐蚀性能。It can be seen from the above analysis that the present invention optimizes the chemical components in the nickel-based alloy, so that the nickel-based alloy not only has good corrosion resistance in the oxidizing medium under high temperature environment, but also has better strength, It can maintain good corrosion resistance under acidic conditions, so that the corrosion rate of the nickel-based alloy is greatly reduced in the acidic oxidizing medium where various ions coexist, thereby ensuring that the nickel-based alloy provided by the invention is used as a corrosion-resistant material in super When critical equipment is used, supercritical equipment can operate safely. At the same time, the present invention strictly limits the addition amount of each chemical component to maximize the synergistic effect of each chemical component, thereby improving the strength and corrosion resistance of the nickel-based alloy.
为了提高镍基合金的机械强度,本发明的镍基合金包括质量分数为17.5%-25%的Cr,质量分数为4%-10%的Mo,质量分数为0.55%-1.0%的Ti,质量分数为2%-3.5%的Cu,质量分数为7%-14%的Fe,质量分数为大于0小于等于0.02%的C,质量分数为0-0.3%的微量元素,余量为Ni。In order to improve the mechanical strength of the nickel-based alloy, the nickel-based alloy of the present invention comprises Cr of 17.5%-25% by mass fraction, Mo of 4%-10% by mass fraction, Ti of 0.55%-1.0% by mass fraction, mass fraction The fraction is 2%-3.5% Cu, the mass fraction is 7%-14% Fe, the mass fraction is greater than 0 and less than or equal to 0.02% C, the mass fraction is 0-0.3% trace elements, and the balance is Ni.
为了维持镍基合金中的稳定相,本发明的镍基合金包括质量分数为16.8%-24.5%的Cr,质量分数为5.8%-10.5%的Mo,质量分数为0.6%-1.0%的Ti,质量分数为2%-3%的Cu,质量分数为7%-13%的Fe,C的质量分数为大于0小于等于0.01%,微量元素的质量分数为0-0.3%,余量为Ni。In order to maintain the stable phase in the nickel-based alloy, the nickel-based alloy of the present invention includes Cr with a mass fraction of 16.8%-24.5%, Mo with a mass fraction of 5.8%-10.5%, Ti with a mass fraction of 0.6%-1.0%, The mass fraction is 2%-3% Cu, the mass fraction is 7%-13% Fe, the mass fraction of C is greater than 0 and less than or equal to 0.01%, the mass fraction of trace elements is 0-0.3%, and the balance is Ni.
为了进一步降低成本,本发明的镍基合金包括质量分数为16%-20%的Cr,质量分数为5%-10%的Mo,质量分数为0.6%-1.0%的Ti,质量分数为2%-4%的Cu,质量分数为7.5%-12.5%的Fe,质量分数为大于0小于等于0.01%的C,质量分数为0-0.5%的微量元素,余量为Ni。In order to further reduce the cost, the nickel-based alloy of the present invention comprises Cr of 16%-20% by mass fraction, Mo of 5%-10% by mass fraction, Ti of 0.6%-1.0% by mass fraction, and 2% by mass fraction -4% Cu, mass fraction 7.5%-12.5% Fe, mass fraction greater than 0 and less than or equal to 0.01% C, mass fraction 0-0.5% trace elements, the balance being Ni.
本发明提供的镍基合金中微量元素的质量百分数取0时,即镍基合金中不加入微量元素,此时,以质量分数计,镍基合金中Cr的质量分数为15%-28%,Mo的质量分数为4%-13%,Ti的质量分数为0.5%-1.5%,Cu的质量分数为1%-4%,Fe的质量分数为6%-15%,C的质量分数为大于0小于等于0.03%,余量为Ni。When the mass percentage of trace elements in the nickel-based alloy provided by the present invention is 0, that is, no trace elements are added in the nickel-based alloy, at this time, in terms of mass fraction, the mass fraction of Cr in the nickel-based alloy is 15%-28%, The mass fraction of Mo is 4%-13%, the mass fraction of Ti is 0.5%-1.5%, the mass fraction of Cu is 1%-4%, the mass fraction of Fe is 6%-15%, and the mass fraction of C is more than 0 is less than or equal to 0.03%, and the balance is Ni.
本发明提供的镍基合金中微量元素的质量百分数大于0小于等于0.5%时,即镍基合金中含有微量元素,此时以质量分数计,镍基合金中Cr的质量分数为15%-28%,Mo的质量分数为4%-13%,Ti的质量分数为0.5%-1.5%,Cu的质量分数为1%-4%,Fe的质量分数为6%-15%,C的质量分数为大于0小于等于0.03%,微量元素的质量分数大于0小于等于0.5%,余量为Ni。When the mass percentage of trace elements in the nickel-based alloy provided by the present invention is greater than 0 and less than or equal to 0.5%, that is, the nickel-based alloy contains trace elements. At this time, in terms of mass fraction, the mass fraction of Cr in the nickel-based alloy is 15%-28 %, the mass fraction of Mo is 4%-13%, the mass fraction of Ti is 0.5%-1.5%, the mass fraction of Cu is 1%-4%, the mass fraction of Fe is 6%-15%, and the mass fraction of C is greater than 0 and less than or equal to 0.03%, the mass fraction of trace elements is greater than 0 and less than or equal to 0.5%, and the balance is Ni.
进一步,微量元素包括W、Al、Mn、V、Nb、Co、B中的一种或多种。Further, the trace elements include one or more of W, Al, Mn, V, Nb, Co, and B.
镍基合金中,W用于增加镍基合金的热稳定性及耐磨性,其质量分数为大于0小于等于0.5%,优选大于0小于等于0.3%,进一步优选大于0小于等于0.1%;和/或In nickel-based alloys, W is used to increase the thermal stability and wear resistance of nickel-based alloys, and its mass fraction is greater than 0 and less than or equal to 0.5%, preferably greater than 0 and less than or equal to 0.3%, more preferably greater than 0 and less than or equal to 0.1%; and /or
Al对镍基合金起到固溶强化及沉淀强化作用,其质量分数大于0小于等于0.4%,优选大于0小于0.2%,进一步优选大于0小于等于0.1%;和/或Al plays solid solution strengthening and precipitation strengthening effects on nickel-based alloys, and its mass fraction is greater than 0 and less than or equal to 0.4%, preferably greater than 0 and less than 0.2%, more preferably greater than 0 and less than or equal to 0.1%; and/or
Mn用于稳定镍基合金中奥氏体基体的组织,增加镍基合金的淬透性,其质量分数大于0小于等于0.4%,优选大于0小于等于0.3%,进一步优选大于0小于等于0.15%;和/或Mn is used to stabilize the structure of the austenite matrix in nickel-based alloys and increase the hardenability of nickel-based alloys. Its mass fraction is greater than 0 and less than or equal to 0.4%, preferably greater than 0 and less than or equal to 0.3%, and more preferably greater than 0 and less than or equal to 0.15%. ;and / or
V用于细化镍基合金的组织和晶粒度,其质量分数大于0小于等于0.4%,优选大于0小于等于0.35%,进一步优选大于0小于等于0.1%;和/或V is used to refine the structure and grain size of the nickel-based alloy, and its mass fraction is greater than 0 and less than or equal to 0.4%, preferably greater than 0 and less than or equal to 0.35%, more preferably greater than 0 and less than or equal to 0.1%; and/or
Nb用于提高镍基合金的冲击韧性或增强抗氢性能,其质量分数大于0小于等于0.5%,优选大于0小于等于0.4%,进一步优选大于0小于等于0.1%;和/或Nb is used to improve the impact toughness of nickel-based alloys or enhance the hydrogen resistance performance, and its mass fraction is greater than 0 and less than or equal to 0.5%, preferably greater than 0 and less than or equal to 0.4%, more preferably greater than 0 and less than or equal to 0.1%; and/or
Co用于提高镍基合金的抗拉强度,其质量分数大于0小于等于0.3%,优选大于0小于等于0.2%,进一步优选大于0小于等于0.1%;和/或Co is used to improve the tensile strength of nickel-based alloys, and its mass fraction is greater than 0 and less than or equal to 0.3%, preferably greater than 0 and less than or equal to 0.2%, more preferably greater than 0 and less than or equal to 0.1%; and/or
B用于提高镍基合金的晶界强化,其质量分数大于0小于等于0.006%。B is used to improve the grain boundary strengthening of nickel-based alloys, and its mass fraction is greater than 0 and less than or equal to 0.006%.
这些微量元素带给镍基合金的一些性能变化均与其自身的特性有关,不再赘述。Some performance changes brought by these trace elements to nickel-based alloys are related to their own characteristics and will not be repeated here.
本发明提供的镍基合金中虽然存在不可避免引入的C,且镍基合金中C会破坏酸性条件下镍基合金的耐腐蚀性,属于对镍基合金的有害组分,但并不是说,C是不可以引入的,在镍基合金中,当C的质量分数为大于0小于等于0.03%时,可以提高镍基合金的强度。Although there is inevitably introduced C in the nickel-based alloy provided by the present invention, and C in the nickel-based alloy can destroy the corrosion resistance of the nickel-based alloy under acidic conditions, and belongs to a harmful component to the nickel-based alloy, it does not mean that, C cannot be introduced. In the nickel-based alloy, when the mass fraction of C is greater than 0 and less than or equal to 0.03%, the strength of the nickel-based alloy can be improved.
需要说明的是,本发明提供的镍基合金中必然会不可避免的引入的C,其引入量的大小是通过调节Ni、Cr、Mo、Ti、Cu、Fe和微量元素的量来控制的,因此,本发明提供的镍基合金中各化学组分的质量百分数之间是存在着相互关联的,不是随意选择的。It should be noted that in the nickel-based alloy provided by the present invention, the C inevitably introduced, the amount of the introduced amount is controlled by adjusting the amount of Ni, Cr, Mo, Ti, Cu, Fe and trace elements, Therefore, the mass percentages of the chemical components in the nickel-based alloy provided by the present invention are interrelated, and are not randomly selected.
本发明还提供了一种上述镍基合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned nickel-based alloy, comprising the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu以及微量元素,其中,以质量百分数计,Cr的质量分数为15%-28%,Mo的质量百分数为4%-13%,Ti的质量百分数为0.5%-1.5%,Cu的质量百分数为1%-4%,Fe的质量百分数为6%-15%,微量元素的质量百分数为0-0.5%;Ni、Cr、Mo、Fe、Ti、Cu以及微量元素中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, taking Ni, Cr, Mo, Fe, Ti, Cu and trace elements respectively, wherein, in terms of mass percentage, the mass fraction of Cr is 15%-28%, and the mass percentage of Mo is 4%-13%, The mass percentage of Ti is 0.5%-1.5%, the mass percentage of Cu is 1%-4%, the mass percentage of Fe is 6%-15%, and the mass percentage of trace elements is 0-0.5%; Ni, Cr, Mo, The mass percentage of C inevitably substituted in Fe, Ti, Cu and trace elements is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe在真空条件下混合熔化直至化清,得到化清后的熔融金属液;Step 2, Ni, Cr, Mo, Fe are mixed and melted under vacuum conditions until they are cleared, and the molten metal liquid after clearing is obtained;
步骤三、对所述化清后的熔融金属液进行精炼,精炼完成后降温直至得到的精炼液表面冻结结膜;Step 3: Refining the melted molten metal after refining, and cooling down until the surface of the obtained refining liquid freezes conjunctiva;
步骤四、向表面冻结结膜的所述精炼液中吹入保护性气体,然后加热使所述精炼液熔化均一,加入Ti、Cu以及微量元素并搅拌均匀,得到合金液;Step 4, blowing protective gas into the refining liquid whose surface is frozen conjunctiva, then heating to make the refining liquid melt uniformly, adding Ti, Cu and trace elements and stirring evenly to obtain alloy liquid;
步骤五、向合金液中加入脱硫剂,然后抽真空,在真空条件下保温以对合金液体脱硫,最后浇注成型,得到镍基合金。Step 5: adding a desulfurizing agent to the alloy liquid, then vacuuming, keeping warm under vacuum conditions to desulfurize the alloy liquid, and finally casting to obtain a nickel-based alloy.
镍基合金的制备是在真空感应炉中完成的,但不仅限于真空感应炉。The preparation of nickel-based alloys is done in vacuum induction furnaces, but not limited to vacuum induction furnaces.
以在真空感应炉中制备镍基合金为例,步骤二中,将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空,然后通过控制送电功率使Ni、Cr、Mo、Fe在真空条件下熔化,得到熔融金属液;接着增大送电功率,直到熔融金属液化清,得到化清后的熔融金属液。Taking the preparation of nickel-based alloys in a vacuum induction furnace as an example, in step 2, Ni, Cr, Mo, and Fe are added to the vacuum induction furnace, vacuumed, and then Ni, Cr, Mo, and Fe are placed under vacuum conditions by controlling the power transmission. Melt down to obtain molten metal; then increase the power transmission until the molten metal is liquefied and cleared to obtain molten metal after clearing.
优选的,真空条件时,真空度小于10Pa,例如9.9Pa、8Pa、6Pa、4Pa、2Pa、1Pa,当然为避免氧化,真空度越大越好。而控制送电功率是为了使Ni、Cr、Mo、Fe熔化,可以根据实际需要选择。Preferably, under vacuum conditions, the vacuum degree is less than 10Pa, such as 9.9Pa, 8Pa, 6Pa, 4Pa, 2Pa, 1Pa. Of course, in order to avoid oxidation, the greater the vacuum degree, the better. The purpose of controlling the power transmission is to melt Ni, Cr, Mo, and Fe, which can be selected according to actual needs.
步骤三中,对化清后的熔融金属液进行精炼,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,精炼时,精炼温度为1450℃-1500℃,精炼时间为17分钟-23分钟;精炼温度是通过调整送电功率实现控制的;在进入精炼后期,提高真空度,使真空度不大于1Pa,优选,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa,以减少氧含量。In step 3, refining the melted molten metal, and cooling down until the surface of the obtained refining solution freezes conjunctiva after refining; wherein, during refining, the refining temperature is 1450°C-1500°C, and the refining time is 17 minutes-23 minutes ;The refining temperature is controlled by adjusting the power transmission power; in the later stage of refining, increase the vacuum degree so that the vacuum degree is not greater than 1Pa. Preferably, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa to reduce oxygen content.
步骤四中,保护性气体优选为氩气或氮气;其作用是使表面冻结结膜的精炼液处于保护性气体气氛中,防止氧化。加热的目的是使精炼液熔化均一,其加热温度为1480℃-1490℃,同样加热温度也是通过调整送电功率实现控制的。In step 4, the protective gas is preferably argon or nitrogen; its function is to keep the refining liquid with frozen conjunctiva on the surface in a protective gas atmosphere to prevent oxidation. The purpose of heating is to make the refining liquid melt uniformly, and the heating temperature is 1480°C-1490°C, and the heating temperature is also controlled by adjusting the power transmission.
步骤五中,在加入脱硫剂之前,将合金液的温度控制在1380-1390℃,合金液的温度也使通过调整送电功率得以控制的,脱硫剂为还原性金属,如Mg、Al等,但不仅于此,还可以用其他脱硫剂替代;另外,真空条件脱硫时,真空度小于5Pa,以避免氧气存在;而脱硫时间至少10分钟,以尽量将合金液中的硫脱除。In step five, before adding the desulfurizing agent, the temperature of the alloy liquid is controlled at 1380-1390°C, and the temperature of the alloy liquid can also be controlled by adjusting the power transmission power. The desulfurizing agent is a reducing metal, such as Mg, Al, etc., but Not only that, but other desulfurizers can also be used instead; in addition, when desulfurizing under vacuum conditions, the vacuum degree is less than 5Pa to avoid the existence of oxygen; and the desulfurization time is at least 10 minutes to remove the sulfur in the alloy liquid as much as possible.
下面对本发明提供的镍基合金及其制备方法进行详细描述,以下实施例仅仅是对本发明的解释,而不是限定。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The nickel-based alloy provided by the present invention and its preparation method are described in detail below, and the following examples are only explanations of the present invention, not limitations. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例一:Embodiment one:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为16.8%,Mo的质量分数为4.0%,Ti的质量分数为0.8%,Cu的质量分数为3.3%,Fe的质量分数为7.9%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 16.8%, the mass fraction of Mo is 4.0%, the mass fraction of Ti is 0.8%, the mass fraction of Cu is 3.3%, the mass fraction of Fe is 7.9%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为16.8%,Mo的质量百分数为4.0%,Ti的质量百分数为0.8%,Cu的质量百分数为3.3%,Fe的质量百分数为7.9%,余量为Ni,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 16.8%, the mass percentage of Mo is 4.0%, the mass percentage of Ti is 0.8%, Cu The mass percentage of Fe is 3.3%, the mass percentage of Fe is 7.9%, and the balance is Ni, and the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1500℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为17分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1500°C, and then start refining the melted molten metal. The refining time is 17 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1480℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1480°C to melt the refining solution uniformly, adding Ti and Cu and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1380℃,然后加入Mg,接着抽真空,使真空度小于3Pa,在真空度小于3Pa的真空条件下脱硫10分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Mg, and then evacuate to make the vacuum less than 3Pa, desulfurize for 10 minutes under the vacuum condition of less than 3Pa, and finally cast to obtain a nickel-based alloy.
实施例二:Embodiment two:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为17.5%,Mo的质量分数为6.7%,Ti的质量分数为1.1%,Cu的质量分数为4.0%,Fe的质量分数为13.3%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 17.5%, the mass fraction of Mo is 6.7%, the mass fraction of Ti is 1.1%, the mass fraction of Cu is 4.0%, the mass fraction of Fe is 13.3%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为17.5%,Mo的质量百分数为6.7%,Ti的质量百分数为1.1%,Cu的质量百分数为4.0%,Fe的质量百分数为13.3%,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percent, the mass percent of Cr is 17.5%, the mass percent of Mo is 6.7%, the mass percent of Ti is 1.1%, Cu The mass percentage of Fe is 4.0%, the mass percentage of Fe is 13.3%, the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为23分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于0.5Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 23 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 0.5Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1490℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1490°C to melt the refining solution uniformly, adding Ti and Cu and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1390℃,然后加入Al,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫10分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1390°C, then add Al, then vacuumize to make the vacuum less than 5Pa, desulfurize for 10 minutes under a vacuum less than 5Pa, and finally cast to obtain a nickel-based alloy.
实施例三:Embodiment three:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为21.3%,Mo的质量分数为9.1%,Ti的质量分数为0.6%,Cu的质量分数为1.7%,Fe的质量分数为12.5%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 21.3%, the mass fraction of Mo is 9.1%, the mass fraction of Ti is 0.6%, the mass fraction of Cu is 1.7%, the mass fraction of Fe is 12.5%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为21.3%,Mo的质量百分数为9.1%,Ti的质量百分数为0.6%,Cu的质量百分数为1.7%,Fe的质量百分数为12.5%,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 21.3%, the mass percentage of Mo is 9.1%, the mass percentage of Ti is 0.6%, Cu The mass percentage of Fe is 1.7%, the mass percentage of Fe is 12.5%, the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于6Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于6Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 6Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 6Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1470℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为20分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1470°C, and then start refining the melted molten metal. The refining time is 20 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1486℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining liquid with frozen conjunctiva on the surface, then heating to 1486°C to melt the refining liquid uniformly, adding Ti and Cu and stirring evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1384℃,然后加入Al,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1384°C, then add Al, then vacuumize to make the vacuum less than 1Pa, desulfurize for 12 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
实施例四:Embodiment four:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为24.5%,Mo的质量分数为5.8%,Ti的质量分数为0.5%,Cu的质量分数为2.6%,Fe的质量分数为15.0%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 24.5%, the mass fraction of Mo is 5.8%, the mass fraction of Ti is 0.5%, the mass fraction of Cu is 2.6%, the mass fraction of Fe is 15.0%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为24.5%,Mo的质量百分数为5.8%,Ti的质量百分数为0.5%,Cu的质量百分数为2.6%,Fe的质量百分数为15.0%,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 24.5%, the mass percentage of Mo is 5.8%, the mass percentage of Ti is 0.5%, Cu The mass percentage of Fe is 2.6%, the mass percentage of Fe is 15.0%, the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于6Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于6Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 6Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 6Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1480℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为21分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1480°C, and then start refining the melted molten metal. The refining time is 21 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining solution uniformly, adding Ti and Cu and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1380℃,然后加入Mg,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Mg, and then evacuate to make the vacuum less than 1Pa, desulfurize for 12 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
实施例五:Embodiment five:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为26.7%,Mo的质量分数为13.0%,Ti的质量分数为1.4%,Cu的质量分数为1.0%,Fe的质量分数为6.0%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 26.7%, the mass fraction of Mo is 13.0%, the mass fraction of Ti is 1.4%, the mass fraction of Cu is 1.0%, the mass fraction of Fe is 6.0%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为26.7%,Mo的质量百分数为13.0%,Ti的质量百分数为1.4%,Cu的质量百分数为1.0%,Fe的质量百分数为6.0%,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 26.7%, the mass percentage of Mo is 13.0%, the mass percentage of Ti is 1.4%, Cu The mass percentage of Fe is 1.0%, the mass percentage of Fe is 6.0%, the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于8Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于8Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 8Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 8Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1500℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为18分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于0.4Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1500°C, and then start refining the melted molten metal. The refining time is 18 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 0.4Pa;
步骤四、向表面冻结结膜的精炼液中吹入氮气,然后加热至1489℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4: Blow nitrogen gas into the refining liquid with conjunctiva frozen on the surface, then heat to 1489°C to melt the refining liquid uniformly, add Ti and Cu and stir evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1390℃,然后加入Al,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫17分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1390°C, then add Al, then vacuumize to make the vacuum less than 1Pa, desulfurize for 17 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
实施例六:Embodiment six:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为28.0%,Mo的质量分数为10.5%,Ti的质量分数为0.9%,Cu的质量分数为2.9%,Fe的质量分数为7.5%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 28.0%, the mass fraction of Mo is 10.5%, the mass fraction of Ti is 0.9%, the mass fraction of Cu is 2.9%, the mass fraction of Fe is 7.5%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为28.0%,Mo的质量百分数为10.5%,Ti的质量百分数为0.9%,Cu的质量百分数为2.9%,Fe的质量百分数为7.5%,Ni、Cr、Mo、Fe、Ti、Cu不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 28.0%, the mass percentage of Mo is 10.5%, the mass percentage of Ti is 0.9%, Cu The mass percentage of Fe is 2.9%, the mass percentage of Fe is 7.5%, the mass percentage of C inevitably substituted by Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为23分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 23 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining solution uniformly, adding Ti and Cu and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1385℃,然后加入Mg,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1385°C, then add Mg, and then vacuumize to make the vacuum degree less than 5Pa, desulfurize for 12 minutes under the vacuum degree of less than 5Pa, and finally cast to obtain a nickel-based alloy.
实施例七:Embodiment seven:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe,以及由Ni、Cr、Mo、Ti、Cu、Fe所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为23.2%,Mo的质量分数为7.9%,Ti的质量分数为1.5%,Cu的质量分数为1.3%,Fe的质量分数为9.4%,C的质量分数为大于0小于等于0.03%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe; wherein, in terms of mass fraction, the nickel-based The mass fraction of Cr in the alloy is 23.2%, the mass fraction of Mo is 7.9%, the mass fraction of Ti is 1.5%, the mass fraction of Cu is 1.3%, the mass fraction of Fe is 9.4%, and the mass fraction of C is greater than 0 and less than Equal to 0.03%, the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu,其中,以质量百分数计,Cr的质量分数为23.2%,Mo的质量百分数为7.9%,Ti的质量百分数为1.5%,Cu的质量百分数为1.3%,Fe的质量百分数为9.4%,Ni、Cr、Mo、Fe、Ti、Cu中不可避免所代入的C的质量百分数大于0小于等于0.03%,余量为Ni;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu respectively, wherein, by mass percentage, the mass fraction of Cr is 23.2%, the mass percentage of Mo is 7.9%, the mass percentage of Ti is 1.5%, Cu The mass percentage of Fe is 1.3%, the mass percentage of Fe is 9.4%, the mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu is greater than 0 and less than or equal to 0.03%, and the balance is Ni;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为23分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 23 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti和Cu并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining solution uniformly, adding Ti and Cu and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1390℃,然后加入Al,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫17分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1390°C, then add Al, and then vacuumize to make the vacuum degree less than 5Pa, desulfurize for 17 minutes under the vacuum degree of less than 5Pa, and finally cast to obtain a nickel-based alloy.
实施例八:Embodiment eight:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、W以及由Ni、Cr、Mo、Ti、Cu、Fe、W所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为15%,Mo的质量分数为5%,Ti的质量分数为0.55%,Cu的质量分数为2%,Fe的质量分数为13%,C的质量分数为大于0小于等于0.02%,W的质量分数为0.5%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, W and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, W; wherein, in terms of mass fraction, the The mass fraction of Cr in the nickel-based alloy is 15%, the mass fraction of Mo is 5%, the mass fraction of Ti is 0.55%, the mass fraction of Cu is 2%, the mass fraction of Fe is 13%, and the mass fraction of C is Greater than 0 and less than or equal to 0.02%, the mass fraction of W is 0.5%, and the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu以及W,其中,以质量百分数计,Cr的质量分数为15%,Mo的质量百分数为5%,Ti的质量百分数为0.55%,Cu的质量百分数为2%,Fe的质量百分数为13%,W的质量分数为0.5%,余量为Ni,Ni、Cr、Mo、Fe、Ti、Cu以及W中不可避免所代入的C的质量百分数大于0小于等于0.02%;Step 1, respectively weigh Ni, Cr, Mo, Fe, Ti, Cu and W, wherein, in terms of mass percentage, the mass fraction of Cr is 15%, the mass percentage of Mo is 5%, and the mass percentage of Ti is 0.55% , the mass percentage of Cu is 2%, the mass percentage of Fe is 13%, the mass fraction of W is 0.5%, and the balance is Ni, Ni, Cr, Mo, Fe, Ti, Cu and C that are inevitably substituted in W The mass percentage is greater than 0 and less than or equal to 0.02%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为23分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 23 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氮气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu和W并搅拌均匀,得到合金液;Step 4: Blow nitrogen gas into the refining solution with conjunctiva frozen on the surface, then heat to 1485°C to melt the refining solution uniformly, add Ti, Cu and W and stir evenly to obtain alloy solution;
步骤五、将合金液的温度降至1380℃,然后加入Mg,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫17分钟,最后浇注成型,得到镍基合金。Step 5. Lower the temperature of the alloy liquid to 1380°C, then add Mg, and then vacuumize to make the vacuum degree less than 5Pa, desulfurize for 17 minutes under the vacuum condition of less than 5Pa, and finally cast to obtain a nickel-based alloy.
本实施例中的W的质量百分数还可以为0.1%或0.3%,需要说明的是,此处只是说明,并不是限定。The mass percentage of W in this embodiment can also be 0.1% or 0.3%. It should be noted that this is only for illustration, not limitation.
实施例九:Embodiment nine:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、Al、Mn,以及由Ni、Cr、Mo、Ti、Cu、Fe、Al、Mn所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为20%,Mo的质量分数为10%,Ti的质量分数为1.0%,Cu的质量分数为3.5%,Fe的质量分数为14%,C的质量分数为大于0小于等于0.03%,Al的质量分数为0.4%,Mn的质量分数0.1%;余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, Al, Mn, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, Al, Mn; wherein, In terms of mass fraction, the mass fraction of Cr in the nickel base alloy is 20%, the mass fraction of Mo is 10%, the mass fraction of Ti is 1.0%, the mass fraction of Cu is 3.5%, and the mass fraction of Fe is 14%, The mass fraction of C is greater than 0 and less than or equal to 0.03%, the mass fraction of Al is 0.4%, and the mass fraction of Mn is 0.1%; the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu、Al、Mn,其中,以质量百分数计,Cr的质量分数为28.0%,Mo的质量分数为10%,Ti的质量分数为1.0%,Cu的质量分数为3.5%,Fe的质量分数为14%,Al的质量分数为0.4%,Mn的质量分数0.1%,余量为Ni,Ni、Cr、Mo、Fe、Ti、Cu、Al、Mn中不可避免所代入的C的质量百分数大于0小于等于0.01%;Step 1, take by weighing Ni, Cr, Mo, Fe, Ti, Cu, Al, Mn respectively, wherein, by mass percent, the massfraction of Cr is 28.0%, the massfraction of Mo is 10%, the massfraction of Ti is 1.0%, the mass fraction of Cu is 3.5%, the mass fraction of Fe is 14%, the mass fraction of Al is 0.4%, the mass fraction of Mn is 0.1%, and the balance is Ni, Ni, Cr, Mo, Fe, Ti, Cu , Al, Mn, the mass percentage of C inevitably substituted is greater than 0 and less than or equal to 0.01%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为20分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 20 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu、Al以及Mn并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining liquid with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining liquid uniformly, adding Ti, Cu, Al and Mn and stirring evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1380℃,然后加入Al,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Al, then vacuumize to make the vacuum less than 5Pa, desulfurize for 12 minutes under the vacuum condition of less than 5Pa, and finally cast to obtain a nickel-based alloy.
本实施例中Al的质量百分数还可以为0.2%,且此时Mn的质量百分数为0.3%;需要说明的是,此处只是说明,并不是限定。In this embodiment, the mass percentage of Al can also be 0.2%, and the mass percentage of Mn at this time is 0.3%; it should be noted that this is only for illustration, not for limitation.
实施例十:Embodiment ten:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、B、以及由Ni、Cr、Mo、Ti、Cu、Fe、B所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为25%,Mo的质量分数为5.8%,Ti的质量分数为0.8%,Cu的质量分数为3%,Fe的质量分数为15.0%,C的质量分数为大于0小于等于0.02%,B的质量分数为0.006%。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, B, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, B; wherein, in mass fraction, The mass fraction of Cr in the nickel base alloy is 25%, the mass fraction of Mo is 5.8%, the mass fraction of Ti is 0.8%, the mass fraction of Cu is 3%, the mass fraction of Fe is 15.0%, and the mass fraction of C is greater than 0 and less than or equal to 0.02%, the mass fraction of B is 0.006%.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Ti、Cu、Fe、B,其中,以质量百分数计,Cr的质量分数为25%,Mo的质量分数为5.8%,Ti的质量分数为0.8%,Cu的质量分数为3%,Fe的质量分数为15.0%,B的质量分数为0.006%,余量为Ni,Ni、Cr、Mo、Fe、Ti、Cu、B中不可避免所代入的C的质量分数大于0小于等于0.02%;Step 1, take Ni, Cr, Mo, Ti, Cu, Fe, B respectively, wherein, by mass percentage, the mass fraction of Cr is 25%, the mass fraction of Mo is 5.8%, and the mass fraction of Ti is 0.8% , the mass fraction of Cu is 3%, the mass fraction of Fe is 15.0%, the mass fraction of B is 0.006%, and the balance is Ni, Ni, Cr, Mo, Fe, Ti, Cu, B which are inevitably substituted for C The mass fraction is greater than 0 and less than or equal to 0.02%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于6Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于6Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 6Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 6Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1480℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为21分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1480°C, and then start refining the melted molten metal. The refining time is 21 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氮气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu和B并搅拌均匀,得到合金液;Step 4, blowing nitrogen gas into the refining liquid with conjunctiva frozen on the surface, then heating to 1485°C to melt the refining liquid uniformly, adding Ti, Cu and B and stirring evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1380℃,然后加入Mg,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Mg, and then evacuate to make the vacuum less than 1Pa, desulfurize for 12 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
实施例十一:Embodiment eleven:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、V、Nb、Co以及由Ni、Cr、Mo、Ti、Cu、Fe、V、Nb、Co所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为15%,Mo的质量分数为7.9%,Ti的质量分数为1.5%,Cu的质量分数为1.3%,Fe的质量分数为9.4%,C的质量分数为大于0小于等于0.03%,V的质量分数为0.1%,Nb的质量分数为0.1%,Co的质量分数为0.3%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, V, Nb, Co and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, V, Nb, Co; Wherein, in terms of mass fraction, the mass fraction of Cr in the nickel-based alloy is 15%, the mass fraction of Mo is 7.9%, the mass fraction of Ti is 1.5%, the mass fraction of Cu is 1.3%, and the mass fraction of Fe is 9.4%, the mass fraction of C is greater than 0 and less than or equal to 0.03%, the mass fraction of V is 0.1%, the mass fraction of Nb is 0.1%, the mass fraction of Co is 0.3%, and the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu、V、Nb、Co;其中,以质量百分数计,Cr的质量分数为15%,Mo的质量分数为7.9%,Ti的质量分数为1.5%,Cu的质量分数为1.3%,Fe的质量分数为9.4%,V的质量分数为0.1%,Nb的质量分数为0.1%,Co的质量分数为0.3%,余量为Ni;Ni、Cr、Mo、Fe、Ti、Cu、V、Nb、Co中不可避免所代入的C的质量百分数大于0小于等于0.03%;Step 1, take Ni, Cr, Mo, Fe, Ti, Cu, V, Nb, Co respectively; Wherein, by mass percentage, the mass fraction of Cr is 15%, the mass fraction of Mo is 7.9%, the mass fraction of Ti The fraction is 1.5%, the mass fraction of Cu is 1.3%, the mass fraction of Fe is 9.4%, the mass fraction of V is 0.1%, the mass fraction of Nb is 0.1%, the mass fraction of Co is 0.3%, and the balance is Ni; The mass percentage of C inevitably substituted in Ni, Cr, Mo, Fe, Ti, Cu, V, Nb, Co is greater than 0 and less than or equal to 0.03%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于10Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于10Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo and Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 10Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn and Fe are less than 10Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1450℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为17分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1450°C, and then start refining the melted molten metal. The refining time is 17 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu、V、Nb和Co并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining liquid with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining liquid uniformly, adding Ti, Cu, V, Nb and Co and stirring evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1386℃,然后加入Mg,接着抽真空,使真空度小于5Pa,在真空度小于5Pa的真空条件下脱硫17分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1386°C, then add Mg, and then vacuumize to make the vacuum less than 5Pa, desulfurize for 17 minutes under the vacuum condition of less than 5Pa, and finally cast to obtain a nickel-based alloy.
本实施例中的V的质量分数还可为0.2%,且Nb的质量分数为0.1%,Co的质量分数为0.2%,需要说明的是,此处只是说明,并不是限定。The mass fraction of V in this embodiment can also be 0.2%, the mass fraction of Nb is 0.1%, and the mass fraction of Co is 0.2%. It should be noted that this is only for illustration, not limitation.
实施例十二:Embodiment 12:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、V,以及由Ni、Cr、Mo、Ti、Cu、Fe、V所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为24.5%,Mo的质量分数为5.8%,Ti的质量分数为0.5%,Cu的质量分数为3%,Fe的质量分数为14.0%,C的质量分数为大于0小于等于0.03%,V的质量分数为0.4%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, V, and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, V; wherein, in mass fraction, The mass fraction of Cr in the nickel base alloy is 24.5%, the mass fraction of Mo is 5.8%, the mass fraction of Ti is 0.5%, the mass fraction of Cu is 3%, the mass fraction of Fe is 14.0%, and the mass fraction of C is greater than 0 and less than or equal to 0.03%, the mass fraction of V is 0.4%, and the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu、V;其中,以质量百分数计,Cr的质量分数为24.5%,Mo的质量分数为5.8%,Ti的质量分数为0.5%,Cu的质量分数为3%,Fe的质量分数为14.0%,V的质量分数为0.4%,余量为Ni;Ni、Cr、Mo、Fe、Ti、Cu、V中不可避免所代入的C的质量百分数大于0小于等于0.03%;Step 1, take Ni, Cr, Mo, Fe, Ti, Cu, V respectively; Wherein, by mass percentage, the mass fraction of Cr is 24.5%, the mass fraction of Mo is 5.8%, and the mass fraction of Ti is 0.5% , the mass fraction of Cu is 3%, the mass fraction of Fe is 14.0%, the mass fraction of V is 0.4%, and the balance is Ni; The mass percentage is greater than 0 and less than or equal to 0.03%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于6Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于6Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 6Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 6Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1480℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为21分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1480°C, and then start refining the melted molten metal. The refining time is 21 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu和V并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining liquid with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining liquid uniformly, adding Ti, Cu and V and stirring evenly to obtain alloy liquid;
步骤五、将合金液的温度降至1380℃,然后加入Al,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Al, then vacuumize to make the vacuum less than 1Pa, desulfurize for 12 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
本实施例中的V还可以替换为Co,且Co的质量分数为0.2%或0.1%,需要说明的是,此处只是说明,并不是限定。V in this embodiment can also be replaced by Co, and the mass fraction of Co is 0.2% or 0.1%. It should be noted that this is only for illustration, not limitation.
实施例十三:Embodiment thirteen:
本实施例提供的镍基合金包括Ni、Cr、Mo、Ti、Cu、Fe、Nb以及由Ni、Cr、Mo、Ti、Cu、Fe、Nb所引入的C;其中,以质量分数计,所述镍基合金中Cr的质量分数为24%,Mo的质量分数为5.8%,Ti的质量分数为0.5%,Cu的质量分数为2.6%,Fe的质量分数为15.0%,C的质量分数为大于0小于等于0.03%,Nb的质量分数为0.5%,余量为Ni。The nickel-based alloy provided in this embodiment includes Ni, Cr, Mo, Ti, Cu, Fe, Nb and C introduced by Ni, Cr, Mo, Ti, Cu, Fe, Nb; wherein, in terms of mass fraction, all The mass fraction of Cr in the nickel-based alloy is 24%, the mass fraction of Mo is 5.8%, the mass fraction of Ti is 0.5%, the mass fraction of Cu is 2.6%, the mass fraction of Fe is 15.0%, and the mass fraction of C is Greater than 0 and less than or equal to 0.03%, the mass fraction of Nb is 0.5%, and the balance is Ni.
本实施例提供的镍基合金的制备方法包括以下步骤:The preparation method of the nickel-based alloy provided in this embodiment comprises the following steps:
步骤一、分别称取Ni、Cr、Mo、Fe、Ti、Cu、Nb;其中,以质量百分数计,所述镍基合金中Cr的质量分数为24%,Mo的质量分数为5.8%,Ti的质量分数为0.5%,Cu的质量分数为2.6%,Fe的质量分数为15.0%,Nb的质量分数为0.5%,余量为Ni;Ni、Cr、Mo、Fe、Ti、Cu、Nb中不可避免所代入的C的质量百分数大于0小于等于0.03%;Step 1. Weigh Ni, Cr, Mo, Fe, Ti, Cu, Nb respectively; wherein, in terms of mass percentage, the mass fraction of Cr in the nickel-based alloy is 24%, the mass fraction of Mo is 5.8%, and the mass fraction of Ti The mass fraction of Cu is 0.5%, the mass fraction of Cu is 2.6%, the mass fraction of Fe is 15.0%, the mass fraction of Nb is 0.5%, and the balance is Ni; Ni, Cr, Mo, Fe, Ti, Cu, Nb The mass percentage of unavoidably substituted C is greater than 0 and less than or equal to 0.03%;
步骤二、将Ni、Cr、Mo、Fe加入真空感应炉中,抽真空使真空度在小于6Pa,然后通过控制送电功率为30KW,保温10分钟,以使Ni、Cr、Mn、Fe在小于6Pa的真空条件下熔化,得到熔融金属液;接着增大送电功率到50KW,保温直到熔融金属液化清,得到化清后的熔融金属液;Step 2: Add Ni, Cr, Mo, Fe into the vacuum induction furnace, evacuate to make the vacuum degree less than 6Pa, and then control the power transmission to 30KW, keep it warm for 10 minutes, so that Ni, Cr, Mn, Fe are less than 6Pa Melt under the vacuum conditions to obtain molten metal; then increase the power transmission to 50KW, keep warm until the molten metal liquefies and clear, and obtain molten metal after clearing;
步骤三、利用红外检测仪对炉温进行检测,以控制精炼温度为1480℃,然后开始对化清后的熔融金属液进行精炼,精炼时间为21分钟,精炼完成后降温直至得到的精炼液表面冻结结膜;其中,在达到精炼时间一半时,提高真空度,使真空度不大于1Pa;Step 3. Use an infrared detector to detect the furnace temperature to control the refining temperature to 1480°C, and then start refining the melted molten metal. The refining time is 21 minutes. After refining, cool down until the surface of the refined liquid is obtained. Freeze the conjunctiva; wherein, when reaching half of the refining time, increase the vacuum degree so that the vacuum degree is not greater than 1Pa;
步骤四、向表面冻结结膜的精炼液中吹入氩气,然后加热至1485℃使精炼液熔化均一,加入Ti、Cu和Nb并搅拌均匀,得到合金液;Step 4, blowing argon gas into the refining solution with frozen conjunctiva on the surface, then heating to 1485°C to melt the refining solution uniformly, adding Ti, Cu and Nb and stirring evenly to obtain alloy solution;
步骤五、将合金液的温度降至1380℃,然后加入Mg,接着抽真空,使真空度小于1Pa,在真空度小于1Pa的真空条件下脱硫12分钟,最后浇注成型,得到镍基合金。Step 5: Lower the temperature of the alloy liquid to 1380°C, then add Mg, and then evacuate to make the vacuum less than 1Pa, desulfurize for 12 minutes under the vacuum condition of less than 1Pa, and finally cast to obtain a nickel-based alloy.
本实施例中的Nb的质量百分数还可以为0.4%,需要说明的是,此处只是说明,并不是限定。The mass percentage of Nb in this embodiment may also be 0.4%. It should be noted that this is only for illustration, not limitation.
从上述实施例一至实施例十三制备的镍基合金中随机抽取8个样品,然后对这8个样品以及Inconel-625材料、Hastelloy C-276材料进行以下耐腐蚀试验:8 samples were randomly selected from the nickel-based alloy prepared in the above-mentioned embodiment 1 to embodiment 13, and then the following corrosion resistance tests were carried out for these 8 samples, Inconel-625 material and Hastelloy C-276 material:
试验一test one
在300℃、23MPa,pH值为6的环境下,利用添加有双氧水的混合水溶液分别对以下六种合金进行500h挂片试验;六种合金分别为Inconel-625材料、Hastelloy C-276材料、实施例一的镍基合金、实施例三的镍基合金、实施例四的镍基合金以及实施例六制备的镍基合金;其中,混合水溶液中溶质为Na2SO4、Na3PO4以及NaCl;Na2SO4的浓度为2.0g/L,Na3PO4的浓度为0.5g/L,NaCl的浓度为1.0g/L,双氧水的作用为提供氧气,其质量浓度为2%。Under the environment of 300℃, 23MPa, and pH value of 6, the following six alloys were tested for 500h by using the mixed aqueous solution added with hydrogen peroxide; the six alloys were Inconel-625 material, Hastelloy C-276 material, implementation The nickel-based alloy of Example 1, the nickel-based alloy of Example 3, the nickel-based alloy of Example 4, and the nickel-based alloy prepared in Example 6; wherein, the solutes in the mixed aqueous solution are Na 2 SO 4 , Na 3 PO 4 and NaCl The concentration of Na2SO4 is 2.0g/L, the concentration of Na3PO4 is 0.5g/L, the concentration of NaCl is 1.0g/L, the effect of hydrogen peroxide is to provide oxygen, and its mass concentration is 2%.
经计算,在300℃下各合金年平均腐蚀速率(mm/yr)如表1所示:After calculation, the average annual corrosion rate (mm/yr) of each alloy at 300 °C is shown in Table 1:
表1 300℃下各合金年平均腐蚀速率结果Table 1 The annual average corrosion rate results of each alloy at 300 °C
试验二Test two
450℃、23MPa,pH值为6的环境下,利用添加有双氧水的混合水溶液分别对以下六种合金进行500h挂片试验;六种合金分别为Inconel-625材料、Hastelloy C-276材料、实施例二制得的镍基合金、实施例五制得的镍基合金、实施例七制得的镍基合金以及实施例十制得的镍基合金;其中,混合水溶液中溶质为Na2SO4、Na3PO4以及NaCl;Na2SO4的浓度为2.0g/L,Na3PO4的浓度为0.5g/L,NaCl的浓度为1.0g/L,双氧水的作用为提供氧气,其质量浓度为2%。Under the environment of 450°C, 23MPa, and pH value of 6, the following six alloys were tested for 500h by using the mixed aqueous solution added with hydrogen peroxide; the six alloys were Inconel-625 material, Hastelloy C-276 material, Example The nickel-based alloy obtained in Example 2, the nickel-based alloy obtained in Example 5, the nickel-based alloy obtained in Example 7, and the nickel-based alloy obtained in Example 10; wherein, the solute in the mixed aqueous solution is Na 2 SO 4 , Na 3 PO 4 and NaCl; the concentration of Na 2 SO 4 is 2.0g/L, the concentration of Na 3 PO 4 is 0.5g/L, and the concentration of NaCl is 1.0g/L. The function of hydrogen peroxide is to provide oxygen, and its mass concentration 2%.
经计算,在此环境下,在450℃下各合金的年平均腐蚀速率(mm/yr)如下:According to calculation, in this environment, the annual average corrosion rate (mm/yr) of each alloy at 450°C is as follows:
表2 450℃下各合金年平均腐蚀速率结果Table 2 The annual average corrosion rate results of each alloy at 450°C
由于试验二条件下的腐蚀效果对比更明显,所以选择试验二中的耐腐蚀试验数据进行更进一步的分析;以实验二中的实施例二制备的耐腐蚀合金为例,分析结果显示:Inconel-625材料的腐蚀厚度为4.0μm,Hastelloy C-276材料的腐蚀厚度为7.8μm,实施例二制备的镍基合金的腐蚀厚度为1.97μm,因此,实施例二提供的镍基合金相对于Inconel-625材料和Hastelloy C-276材料,其腐蚀厚度小,且致密程度优于Inconel-625材料和Hastelloy C-276材料。Since the corrosion effect under the conditions of the second test is more obvious, the corrosion resistance test data in the second test is selected for further analysis; taking the corrosion-resistant alloy prepared in Example 2 in the second test as an example, the analysis results show that: Inconel- The corroded thickness of the 625 material is 4.0 μm, the corroded thickness of the Hastelloy C-276 material is 7.8 μm, and the corroded thickness of the nickel-based alloy prepared in embodiment two is 1.97 μm, therefore, the nickel-based alloy provided by embodiment two is relatively Inconel- The corrosion thickness of 625 material and Hastelloy C-276 material is small, and the density is better than that of Inconel-625 material and Hastelloy C-276 material.
综上,可以看出,本方案制得的镍基合金在多种离子存在的酸性氧化性介质中,其腐蚀速率相对于Hastelloy C-276材料和Inconel-625材料大大降低,因此,本发明制备的镍基合金在多种离子存在时的酸性氧化性介质中具有良好的抗腐蚀能力,能够应用于超临界设备中。In summary, it can be seen that the corrosion rate of the nickel-based alloy prepared by this scheme is greatly reduced compared with Hastelloy C-276 material and Inconel-625 material in the acidic oxidizing medium where various ions exist. Therefore, the present invention prepares The nickel-based alloy has good corrosion resistance in the acidic oxidizing medium in the presence of various ions, and can be used in supercritical equipment.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (9)
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CN105385923A (en) * | 2015-12-02 | 2016-03-09 | 苏州龙腾万里化工科技有限公司 | High-strength durable beryllium-nickel alloy for electrical equipment |
CN106956008A (en) * | 2017-04-12 | 2017-07-18 | 上海材料研究所 | A kind of 3D printing preparation method of Hastelloy X-alloy powder |
CN115747576A (en) * | 2022-10-26 | 2023-03-07 | 中国科学院金属研究所 | Preparation method of hydrogen-brittleness-resistant and fatigue-resistant plate for hydrogen-contacting membrane of high-pressure hydrogen compressor |
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CN106956008A (en) * | 2017-04-12 | 2017-07-18 | 上海材料研究所 | A kind of 3D printing preparation method of Hastelloy X-alloy powder |
CN115747576A (en) * | 2022-10-26 | 2023-03-07 | 中国科学院金属研究所 | Preparation method of hydrogen-brittleness-resistant and fatigue-resistant plate for hydrogen-contacting membrane of high-pressure hydrogen compressor |
CN115747576B (en) * | 2022-10-26 | 2024-03-22 | 中国科学院金属研究所 | A method for preparing hydrogen embrittlement-resistant and fatigue-resistant plates for hydrogen-facing diaphragms of high-pressure hydrogen compressors |
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