CN104862532B - Nickel alloy wire for oil filter screen and manufacturing process thereof - Google Patents

Nickel alloy wire for oil filter screen and manufacturing process thereof Download PDF

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CN104862532B
CN104862532B CN201510192730.0A CN201510192730A CN104862532B CN 104862532 B CN104862532 B CN 104862532B CN 201510192730 A CN201510192730 A CN 201510192730A CN 104862532 B CN104862532 B CN 104862532B
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nickel alloy
alloy wire
air cooling
cooled
wire
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CN104862532A (en
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李国庆
袁增泉
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Yangzhou Ruitanna Alloy Materials Co ltd
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Suzhou Jing Yuan Oil Pressure Machinery Co Ltd
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Abstract

The invention discloses a nickel alloy wire for an oil filter screen and a manufacturing process thereof. A selected alloy blank comprises the following chemical components in percentage by mass: 2.62-2.65% of Cr, 15.14-15.16% of Ag, 0.02-0.04% of C, 0.71-0.73% of Mo, 1.33-1.35% of Cu, 4.52-4.54% of Al, 0.95-0.99% of W, 0.13-0.17% of V, 0.075-0.085% of Si, 1.81-1.83% of Mn, 2.33-2.35% of Nb, 3.02-3.04% of Ti, and the balance of Ni and inevitable impurities. The manufacturing process is reasonable in design, simple in process and safe and environment-friendly in technological process; and the nickel alloy wire resists the corrosion and high temperature, and is high in strength, excellent in toughness and long in service life.

Description

A kind of oil cleaner screen nickel alloy wire and manufacturing process thereof
Technical field
The invention belongs to technical field of hydraulic equipment, particularly a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof.
Background technology
Valve is control parts in pipeline fluid induction system, and it is used to change path section and media flow direction, have water conservancy diversion, end, throttle, non-return, the function such as shunting or overflow release.Producing and in the technical support of research and development at valve, state's inner valve falls behind unlike external valve, and the most a lot of products can compare favourably with international business in technology and innovation, and the development of domestic valve industry moves ahead toward the direction of high-end modern.
In industrialization, urbanization, reform and globalize under four great promotions, China's valve equipment manufacture prospect still broadness, following valve industry high-endization, production domesticization, modernize, will be the Main way of valve industry development from now on.Pursue constantly innovation, create the market made new advances for valve enterprise, enterprise could be allowed to seek survival in increasingly competitive pump valve industry spring tide, try for the development.Along with the development of valve gate technology, constantly widening of valve applications field, corresponding valve standard is more and more indispensable.Valve industry product enters the period of an innovation, and not only product category needs to update, and enterprise internal management is also required to the standard in-depth reform according to industry.Accordingly, it would be desirable to while fully using existing standard, look forward to the future, work out and can apply to new standard in the future and new system, thus the development that propulsion valve technology is higher level.
Summary of the invention
The technical problem to be solved is, the shortcoming overcoming prior art, it is provided that a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof, the present invention is reasonable in design, and technique is simple, technical process safety and environmental protection, and this product is the most corrosion-resistant and high temperature resistant, intensity is big, good toughness, and service life is long.
In order to solve above technical problem, the present invention provides a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof, including following technical process:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.62-2.65%, Ag:15.14-15.16%, C:0.02-0.04%, Mo:0.71-0.73%, Cu:1.33-1.35%, Al:4.52-4.56%, W:0.95-0.99%, V:0.13-0.17%, Si:0.075-0.085%, Mn:1.81-1.83%, Nb:2.33-2.35%, Ti:3.02-3.04%, remaining is Ni and inevitable impurity;
Being placed in stove by alloy blank and be heated to 850-890 DEG C, be incubated 10-14min, be then forged into nickel alloy ingot, then temperature be reduced to 780-810 DEG C, nickel alloy ingot is forged into strip, then by nickel alloy bar elder generation water-cooled to 540-560 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then thick nickel alloy wire is heated to 870-940 DEG C, insulation 22-28min, then uses ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, and ultrasonic frequency is 24-28kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: first thin nickel alloy wire air cooling is to 630-650 DEG C, then with the speed water-cooled of 8-10 DEG C/s to 370-390 DEG C, then air cooling is to room temperature, last coiling is put in storage.
The invention has the beneficial effects as follows:
Containing substantial amounts of trace element in the alloy blank that the present invention selects, wherein: silver, improve the decay resistance of nickel alloy, strengthen its ductility, it is simple to processing;Carbon, improves yield point and the tensile strength of nickel alloy;Silicon, significantly improves the elastic limit of nickel alloy, yield point and tensile strength, and silicon and molybdenum, tungsten, chromium etc. combine, and are improved corrosion resistance and antioxidative effect;Manganese so that nickel alloy not only has enough toughness, and has higher intensity and hardness, carries high hardenability, improves hot-working character, improves wearability;Chromium, can significantly improve intensity, hardness and wearability, moreover it is possible to improve non-oxidizability and corrosion resistance;Molybdenum, can make the crystal grain of nickel alloy refine, and improves quenching degree and thermostrength, improves mechanical performance;Titanium, can make the dense internal organization of nickel alloy, crystal grain thinning power, it is to avoid intercrystalline corrosion;Vanadium, can thinning microstructure crystal grain, improve intensity and toughness, resistant to hydrogen corrosive power can be improved at high temperature under high pressure;Tungsten, improves hardness and wearability;Niobium, crystal grain thinning and the superheated susceptivity of reduction nickel alloy and temper brittleness, improve intensity;The present invention is reasonable in design, and technique is simple, technical process safety and environmental protection, and this product is the most corrosion-resistant, and high temperature resistant, intensity big, good toughness, service life is long.
Detailed description of the invention
Embodiment 1
The present embodiment provides a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof, including following technical process:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.62%, Ag:15.14%, C:0.02%, Mo:0.71%, Cu:1.33%, Al:4.52%, W:0.95%, V:0.13%, Si:0.075%, Mn:1.81%, Nb:2.33%, Ti:3.02%, remaining is Ni and inevitable impurity;
Being placed in stove by alloy blank and be heated to 850 DEG C, be incubated 14min, be then forged into nickel alloy ingot, then temperature be reduced to 780 DEG C, nickel alloy ingot is forged into strip, then by nickel alloy bar elder generation water-cooled to 540 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then thick nickel alloy wire is heated to 870 DEG C, insulation 28min, then uses ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, and ultrasonic frequency is 24kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: first thin nickel alloy wire air cooling is to 630 DEG C, then with the speed water-cooled of 8 DEG C/s to 370 DEG C, then air cooling is to room temperature, last coiling is put in storage.
Embodiment 2
The present embodiment provides a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof, including following technical process:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.65%, Ag:15.16%, C:0.04%, Mo:0.73%, Cu:1.35%, Al:4.56%, W:0.99%, V:0.17%, Si:0.085%, Mn:1.83%, Nb:2.35%, Ti:3.04%, remaining is Ni and inevitable impurity;
Being placed in stove by alloy blank and be heated to 890 DEG C, be incubated 10min, be then forged into nickel alloy ingot, then temperature be reduced to 810 DEG C, nickel alloy ingot is forged into strip, then by nickel alloy bar elder generation water-cooled to 560 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then thick nickel alloy wire is heated to 940 DEG C, insulation 22min, then uses ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, and ultrasonic frequency is 28kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: first thin nickel alloy wire air cooling is to 650 DEG C, then with the speed water-cooled of 10 DEG C/s to 390 DEG C, then air cooling is to room temperature, last coiling is put in storage.
Embodiment 3
The present embodiment provides a kind of oil cleaner screen nickel alloy wire and manufacturing process thereof, including following technical process:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.64%, Ag:15.15%, C:0.03%, Mo:0.72%, Cu:1.34%, Al:4.54%, W:0.97%, V:0.15%, Si:0.080%, Mn:1.82%, Nb:2.34%, Ti:3.03%, remaining is Ni and inevitable impurity;
Being placed in stove by alloy blank and be heated to 870 DEG C, be incubated 12min, be then forged into nickel alloy ingot, then temperature be reduced to 790 DEG C, nickel alloy ingot is forged into strip, then by nickel alloy bar elder generation water-cooled to 550 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then thick nickel alloy wire is heated to 890 DEG C, insulation 26min, then uses ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, and ultrasonic frequency is 26kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: first thin nickel alloy wire air cooling is to 640 DEG C, then with the speed water-cooled of 9 DEG C/s to 380 DEG C, then air cooling is to room temperature, last coiling is put in storage.
Above example is only the technological thought that the present invention is described, it is impossible to limiting protection scope of the present invention with this, every technological thought proposed according to the present invention, any change done on the basis of technical scheme, within each falling within scope.

Claims (4)

1. the manufacturing process of an oil cleaner screen nickel alloy wire, it is characterised in that include following technical process:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.62-2.65%, Ag:15.14-15.16%, C:0.02-0.04%, Mo:0.71-0.73%, Cu:1.33-1.35%, Al:4.52-4.56%, W:0.95-0.99%, V: 0.13-0.17%, Si:0.075-0.085%, Mn:1.81-1.83%, Nb:2.33-2.35%, Ti:3.02-3.04%, its Remaining is Ni and inevitable impurity;
Alloy blank is placed in stove and is heated to 850-890 DEG C, be incubated 10-14min, be then forged into nickel alloy ingot, then will Temperature is reduced to 780-810 DEG C, and nickel alloy ingot is forged into strip, then by nickel alloy bar elder generation water-cooled to 540-560 DEG C more empty It is cooled to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then Thick nickel alloy wire is heated to 870-940 DEG C, is incubated 22-28min, then use ultrasonic drawing to be pulled into carefully by thick nickel alloy wire Nickel alloy wire, ultrasonic frequency is 24-28kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: the most carefully nickel alloy wire air cooling is to 630-650 DEG C, Again with the speed water-cooled of 8-10 DEG C/s to 370-390 DEG C, then air cooling is to room temperature, and last coiling is put in storage.
The manufacturing process of oil cleaner screen nickel alloy wire the most according to claim 1, it is characterised in that include following technique mistake Journey:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.62%, Ag:15.14%, C:0.02%, Mo:0.71%, Cu:1.33%, Al:4.52%, W:0.95%, V:0.13%, Si:0.075%, Mn:1.81%, Nb: 2.33%, Ti:3.02%, remaining is Ni and inevitable impurity;
Alloy blank is placed in stove and is heated to 850 DEG C, be incubated 14min, be then forged into nickel alloy ingot, then temperature reduced To 780 DEG C, nickel alloy ingot being forged into strip, then by nickel alloy bar elder generation water-cooled to 540 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then Thick nickel alloy wire is heated to 870 DEG C, is incubated 28min, then use ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, Ultrasonic frequency is 24kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: the most carefully nickel alloy wire air cooling is to 630 DEG C, then With the speed water-cooled of 8 DEG C/s to 370 DEG C, then air cooling is to room temperature, and last coiling is put in storage.
The manufacturing process of oil cleaner screen nickel alloy wire the most according to claim 1, it is characterised in that include following technique mistake Journey:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.65%, Ag:15.16%, C:0.04%, Mo:0.73%, Cu:1.35%, Al:4.56%, W:0.99%, V:0.17%, Si:0.085%, Mn:1.83%, Nb: 2.35%, Ti:3.04%, remaining is Ni and inevitable impurity;
Alloy blank is placed in stove and is heated to 890 DEG C, be incubated 10min, be then forged into nickel alloy ingot, then temperature reduced To 810 DEG C, nickel alloy ingot being forged into strip, then by nickel alloy bar elder generation water-cooled to 560 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then Thick nickel alloy wire is heated to 940 DEG C, is incubated 22min, then use ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, Ultrasonic frequency is 28kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: the most carefully nickel alloy wire air cooling is to 650 DEG C, then With the speed water-cooled of 10 DEG C/s to 390 DEG C, then air cooling is to room temperature, and last coiling is put in storage.
The manufacturing process of oil cleaner screen nickel alloy wire the most according to claim 1, it is characterised in that include following technique mistake Journey:
Selecting suitable alloy blank, its chemical composition and mass percent be: Cr:2.64%, Ag:15.15%, C:0.03%, Mo:0.72%, Cu:1.34%, Al:4.54%, W:0.97%, V:0.15%, Si:0.080%, Mn:1.82%, Nb: 2.34%, Ti:3.03%, remaining is Ni and inevitable impurity;
Alloy blank is placed in stove and is heated to 870 DEG C, be incubated 12min, be then forged into nickel alloy ingot, then temperature reduced To 790 DEG C, nickel alloy ingot being forged into strip, then by nickel alloy bar elder generation water-cooled to 550 DEG C, then air cooling is to room temperature;
Nickel alloy bar after processing carries out drawing, uses rotating mould wire drawing, first nickel alloy bar is pulled into thick nickel alloy wire, then Thick nickel alloy wire is heated to 890 DEG C, is incubated 26min, then use ultrasonic drawing that thick nickel alloy wire is pulled into thin nickel alloy wire, Ultrasonic frequency is 26kHz;
Air cooling-water-cooled-air cooling is used to be alternately cooled the thin nickel alloy wire after drawing: the most carefully nickel alloy wire air cooling is to 640 DEG C, then With the speed water-cooled of 9 DEG C/s to 380 DEG C, then air cooling is to room temperature, and last coiling is put in storage.
CN201510192730.0A 2015-04-22 2015-04-22 Nickel alloy wire for oil filter screen and manufacturing process thereof Active CN104862532B (en)

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Publication number Priority date Publication date Assignee Title
CN106591630A (en) * 2016-12-22 2017-04-26 苏州劲元油压机械有限公司 High-strength filter screen for hydraulic oil tank
CN112501476B (en) * 2021-01-29 2021-06-25 北京科技大学 Ultrahigh-strength-toughness high-density alloy and preparation method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008208461A (en) * 2007-02-22 2008-09-11 Bego Bremer Goldschlaegerei Wilhelm Herbst Gmbh & Co Kg Veneerable low melting point nickel and chromium alloy for the production of ceramic veneered dental restoration
CN101896630A (en) * 2007-12-20 2010-11-24 蒂森克鲁普德国联合金属制造有限公司 Austenitic heat-resistant nickel-base alloy
CN102191409A (en) * 2011-04-22 2011-09-21 江苏新华合金电器有限公司 New high-resistance electrical heating alloy material and preparation method thereof
CN102732751A (en) * 2012-06-18 2012-10-17 江苏新华合金电器有限公司 Anti-vibration alloy material for nuclear power station steam generator and preparation process thereof
CN103160709A (en) * 2011-12-12 2013-06-19 北京有色金属研究总院 High-performance alloy wire brush used for brush seal, and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008208461A (en) * 2007-02-22 2008-09-11 Bego Bremer Goldschlaegerei Wilhelm Herbst Gmbh & Co Kg Veneerable low melting point nickel and chromium alloy for the production of ceramic veneered dental restoration
CN101896630A (en) * 2007-12-20 2010-11-24 蒂森克鲁普德国联合金属制造有限公司 Austenitic heat-resistant nickel-base alloy
CN102191409A (en) * 2011-04-22 2011-09-21 江苏新华合金电器有限公司 New high-resistance electrical heating alloy material and preparation method thereof
CN103160709A (en) * 2011-12-12 2013-06-19 北京有色金属研究总院 High-performance alloy wire brush used for brush seal, and preparation method thereof
CN102732751A (en) * 2012-06-18 2012-10-17 江苏新华合金电器有限公司 Anti-vibration alloy material for nuclear power station steam generator and preparation process thereof

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Address after: 215104 No. 10 Swan Dang Road, Wangshan Industrial Park, Wuzhong District, Suzhou City, Jiangsu Province

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