CN104852529A - High-strength protection structure regulator used for vehicle generator - Google Patents

High-strength protection structure regulator used for vehicle generator Download PDF

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Publication number
CN104852529A
CN104852529A CN201510269394.5A CN201510269394A CN104852529A CN 104852529 A CN104852529 A CN 104852529A CN 201510269394 A CN201510269394 A CN 201510269394A CN 104852529 A CN104852529 A CN 104852529A
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China
Prior art keywords
protective cover
regulator
regulator bracket
heating panel
surface convex
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Application number
CN201510269394.5A
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Chinese (zh)
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CN104852529B (en
Inventor
王满知
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Yunyi Electric Co Ltd
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Jiangsu Yunyi Electric Co Ltd
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Priority to CN201510269394.5A priority Critical patent/CN104852529B/en
Publication of CN104852529A publication Critical patent/CN104852529A/en
Application granted granted Critical
Publication of CN104852529B publication Critical patent/CN104852529B/en
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Abstract

The invention relates to a high-strength protection structure regulator used for a vehicle generator. The regulator comprises a heating panel, a ceramic circuit board, a regulator support, a protective cover, springs, and carbon brushes. The ceramic circuit board is mounted on the heating panel. The heating panel and the regulator support are fixed through adhesives. Copper wires of the carbon brushes pass through the springs and are assembled with the regulator support. The upper end of the regulator support is provided with the protective cover. The protective cover and the regulator support are fixed through the adhesives. The adhesive bottom surface of the protective cover is provided with bottom surface convex ribs, and the side surface of the protective cover is provided with side surface convex ribs. The protective cover controls thickness of the adhesives through heights of the bottom surface convex ribs and the side surface convex ribs. The thickness of the adhesives between the protective cover and regulator support is uniform. The regulator support is provided with grooves, so that the protective cover and the regulator support form a labyrinth cooperation structure. The regulator is advantaged in that problems of effectiveness caused by water entering the internal of the regulator and insufficient regulator protection intensity are solved. Powerful guarantee for improving quality reliability of the regulator and safety driving of vehicles is provided.

Description

A kind of automobile current generator high-intensity protective structure adjuster
Technical field
The present invention relates to a kind of auto parts machinery, be specifically related to a kind of automobile current generator high-intensity protective structure adjuster.
Background technology
Adjuster is one of critical piece of AC generator for vehicle, and its major function is the output voltage of stabilizing cars alternating current generator, guarantees the normal use of vehicular electrical appliance.
The structure of adjuster is made up of parts such as regulator bracket, ceramic circuit-board, heating panel, carbon brush, springs.Wherein need, by its sealing protection, to avoid because of external impact after ceramic circuit-board assembling, or the foreign matter such as muddy water, greasy dirt covers wiring board, and cause defective regulator.Adjuster in the market mainly adopts fluid sealant material to protect ceramic circuit-board, and the adjuster of this structure exists following defect:
1, adjuster impacts by the environmental factor such as cold and hot, damp and hot for a long time, fluid sealant material can produce aging phenomenon, therefore fluid sealant material and generation gap, regulator bracket abutting edge is caused, the foreign matter such as muddy water, greasy dirt enters adjuster inside along gap, be accumulated on ceramic circuit-board and cause short circuit, cause defective regulator further;
2, fluid sealant material occur aging after, because the bonding force of now fluid sealant material and regulator bracket is not enough, and vibrated factor affects, fluid sealant material with there is loosening between regulator bracket, come off the risk be separated, and causes defective regulator further;
3, because fluid sealant material needs certain hardness to prevent the demand of external impact, and the thermal coefficient of expansion of general hard rubber material is comparatively large, and the stress produced that expands with heat and contract with cold can cause the components and parts on ceramic substrate to come off, and causes defective regulator further.
Summary of the invention
The object of the invention is the deficiency overcoming prior art, a kind of automobile current generator high-intensity protective structure adjuster is provided.This safeguard structure adjuster can increase product hermeticity energy, improves product degree of protection, increases product quality reliability.Solve the inefficacy that adjuster causes because of inner inlet, and the problem of adjuster protection undercapacity, to the safety traffic of vehicle, provide sound assurance.
Technical scheme of the present invention is: a kind of automobile current generator high-intensity protective structure adjuster, comprise heating panel, ceramic circuit-board, regulator bracket, protective cover, spring, carbon brush, ceramic circuit-board is mounted on heating panel, and heating panel and regulator bracket are fixed by bonding agent; The copper cash of carbon brush assembles through spring and regulator bracket; Protective cover is provided with at the top of regulator bracket, fixed by binding agent between protective cover and regulator bracket, the bonding bottom surface of described protective cover is provided with bottom surface convex tendon, the side of protective cover is provided with side beads, protective cover controls the thickness of bonding agent by the height of bottom surface convex tendon and side beads, adhesive thickness between described protective cover and regulator bracket is even, and described arranges groove on regulator bracket, makes protective cover and regulator bracket form labyrinth type fit structure.
Described bottom surface convex tendon and the shape of side beads are arc-shaped, triangle or rectangle.
Described protective cover and regulator bracket are matched in clearance.
Owing to adopting technique scheme, the invention has the beneficial effects as follows:
1, adopt protecting cover structure, the intensity of its protective cover is high, and impact resistant capability is strong;
2, protecting cover structure is adopted, the semiliquid fluid sealant material that adjuster inside can select thermal coefficient of expansion little,
Avoid due to the stress produced that expands with heat and contract with cold, and on the wiring board caused, components and parts come off inefficacy;
3, adopt protecting cover structure, protective cover and regulator bracket are arranged maze-type structure, effectively increases part
Bond area, guarantee the adhesive strength of product, improve product hermeticity energy;
4, bonnet arranges convex tendon, the bonding agent between protective cover and regulator bracket is uniformly distributed, avoid due to
There is no bonded adhesives material between protective cover and regulator bracket and cause protective cover to come off.
5, adopt protecting cover structure, the use amount of adjuster inner sealing glue material can be reduced, save material cost.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is adjuster detonation configuration schematic diagram of the present invention.
Fig. 2 is structural representation after protective cover of the present invention and regulator bracket assemble.
Fig. 3 is protecting cover structure schematic diagram in Fig. 1.
Fig. 4 is the structural representation of regulator bracket in Fig. 1.
In figure: 1. heating panel, 2. ceramic circuit-board, 3. regulator bracket, 4. protective cover, 5. spring, 6. carbon brush, 7. bonding bottom surface, 8. bottom surface convex tendon, 9. side beads, 10. groove.
Embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the present invention includes heating panel 1, ceramic circuit-board 2, regulator bracket 3, protective cover 4, spring 5, carbon brush 6.Ceramic circuit-board 2 is mounted on heating panel 1, and heating panel 1 and regulator bracket 3 are fixed by bonding agent; The copper cash of carbon brush 6 assembles through spring 5 and regulator bracket 3; Protective cover 4 is provided with at the top of regulator bracket 3, fixed by binding agent between protective cover 4 and regulator bracket 3, the bonding bottom surface of described protective cover 4 is provided with bottom surface convex tendon 8, side beads 9 is provided with in the side of protective cover 4, protective cover 4 controls the thickness of bonding agent by the height of bottom surface convex tendon 8 and side beads 9, adhesive thickness between described protective cover 4 and regulator bracket 3 is even, described arranges groove 10 on regulator bracket 3, makes protective cover 4 and regulator bracket 3 form labyrinth type fit structure.Described bottom surface convex tendon 8 and the shape of side beads 9 are arc-shaped, triangle or rectangle.Described protective cover 4 is matched in clearance with regulator bracket 3.
Automobile current generator high-intensity protective structure adjuster of the present invention is not limited to above-mentioned execution mode, and obviously, above-mentioned execution mode is only for clearly demonstrating example of the present invention.It is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, change or the motion of other form can also be made on the basis of the above description.Here exhaustive without the need to also giving all execution modes.And these belong to spirit institute's apparent change of extending out of the present invention and change and are still among protection scope of the present invention.

Claims (3)

1. an automobile current generator high-intensity protective structure adjuster, comprise heating panel, ceramic circuit-board, regulator bracket, protective cover, spring, carbon brush, ceramic circuit-board is mounted on heating panel, and heating panel and regulator bracket are fixed by bonding agent; The copper cash of carbon brush assembles through spring and regulator bracket; Protective cover is provided with in the upper end of regulator bracket, fixed by binding agent between protective cover and regulator bracket, the bonding bottom surface of described protective cover is provided with bottom surface convex tendon, the side of protective cover is provided with side beads, and protective cover controls the thickness of bonding agent by the height of bottom surface convex tendon and side beads; Adhesive thickness between described protective cover and regulator bracket is even, and described arranges groove on regulator bracket, makes protective cover and regulator bracket form labyrinth type fit structure.
2., according to a kind of automobile current generator high-intensity protective structure adjuster described in claims 1, it is characterized in that: described bottom surface convex tendon and the shape of side beads are arc-shaped, triangle or rectangle.
3., according to a kind of automobile current generator high-intensity protective structure adjuster described in claims 1, it is characterized in that: described protective cover and regulator bracket are matched in clearance.
CN201510269394.5A 2015-05-25 2015-05-25 A kind of automobile current generator high-intensity protective structure adjuster Active CN104852529B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510269394.5A CN104852529B (en) 2015-05-25 2015-05-25 A kind of automobile current generator high-intensity protective structure adjuster

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Application Number Priority Date Filing Date Title
CN201510269394.5A CN104852529B (en) 2015-05-25 2015-05-25 A kind of automobile current generator high-intensity protective structure adjuster

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CN104852529A true CN104852529A (en) 2015-08-19
CN104852529B CN104852529B (en) 2018-01-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107528406A (en) * 2017-08-31 2017-12-29 江苏云意电气股份有限公司 A kind of automobile current generator carbon brush safeguard structure adjuster

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11345505A (en) * 1997-12-09 1999-12-14 Ichikoh Ind Ltd Vehicular device
US6291913B1 (en) * 1999-06-29 2001-09-18 Mitsubishi Denki Kabushiki Kaisha Automotive alternator
CN201319580Y (en) * 2008-11-24 2009-09-30 环隆电器股份有限公司 Vehicle voltage regulator structure
CN102510174A (en) * 2011-11-04 2012-06-20 锦州海伯伦汽车电子有限公司 Integrated adjustor, namely rectifier bridge of automobile alternating-current generator
CN203445752U (en) * 2013-08-23 2014-02-19 浙江德宏汽车电子电器股份有限公司 Regulator brush holder assembly for integrated AC generator
CN204761238U (en) * 2015-05-25 2015-11-11 江苏云意电气股份有限公司 Automobile power generation machine high strength protective structure regulator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11345505A (en) * 1997-12-09 1999-12-14 Ichikoh Ind Ltd Vehicular device
US6291913B1 (en) * 1999-06-29 2001-09-18 Mitsubishi Denki Kabushiki Kaisha Automotive alternator
CN201319580Y (en) * 2008-11-24 2009-09-30 环隆电器股份有限公司 Vehicle voltage regulator structure
CN102510174A (en) * 2011-11-04 2012-06-20 锦州海伯伦汽车电子有限公司 Integrated adjustor, namely rectifier bridge of automobile alternating-current generator
CN203445752U (en) * 2013-08-23 2014-02-19 浙江德宏汽车电子电器股份有限公司 Regulator brush holder assembly for integrated AC generator
CN204761238U (en) * 2015-05-25 2015-11-11 江苏云意电气股份有限公司 Automobile power generation machine high strength protective structure regulator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107528406A (en) * 2017-08-31 2017-12-29 江苏云意电气股份有限公司 A kind of automobile current generator carbon brush safeguard structure adjuster

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