CN104851790A - Method for manufacturing gate insulation layer - Google Patents

Method for manufacturing gate insulation layer Download PDF

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Publication number
CN104851790A
CN104851790A CN201410050579.2A CN201410050579A CN104851790A CN 104851790 A CN104851790 A CN 104851790A CN 201410050579 A CN201410050579 A CN 201410050579A CN 104851790 A CN104851790 A CN 104851790A
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Prior art keywords
silicon nitride
layer
nitride layer
silicon oxide
flow
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CN201410050579.2A
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Chinese (zh)
Inventor
黄家琦
许民庆
罗易腾
李原欣
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EverDisplay Optronics Shanghai Co Ltd
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EverDisplay Optronics Shanghai Co Ltd
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Priority to CN201410050579.2A priority Critical patent/CN104851790A/en
Priority to TW103115387A priority patent/TWI567828B/en
Priority to KR1020150010558A priority patent/KR20150095563A/en
Priority to JP2015010201A priority patent/JP2015154078A/en
Publication of CN104851790A publication Critical patent/CN104851790A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/283Deposition of conductive or insulating materials for electrodes conducting electric current
    • H01L21/285Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78606Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/022Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being a laminate, i.e. composed of sublayers, e.g. stacks of alternating high-k metal oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/408Electrodes ; Multistep manufacturing processes therefor with an insulating layer with a particular dielectric or electrostatic property, e.g. with static charges or for controlling trapped charges or moving ions, or with a plate acting on the insulator potential or the insulator charges, e.g. for controlling charges effect or potential distribution in the insulating layer, or with a semi-insulating layer contacting directly the semiconductor surface

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Thin Film Transistor (AREA)
  • Formation Of Insulating Films (AREA)
  • Electrodes Of Semiconductors (AREA)

Abstract

The invention discloses a method for manufacturing a gate insulation layer. The method comprises successively depositing a silicon nitride layer and a silicon oxide layer on a gate according to a chemical vapor deposition method, thereby obtaining the silicon nitride layer and the gate insulation layer which is successively stacked on the gate insulation layer, wherein the gate is a Cu gate. The method for manufacturing the gate insulation layer has functions of effectively protecting the Cu gate and an active semiconductor layer, effectively isolating oxygen by the deposited silicon nitride layer for preventing oxidation of Cu, and effectively isolating hydrogen by the deposited silicon oxide layer for preventing reduction of the active semiconductor layer. Furthermore the gate insulation layer with the silicon nitride/silicon oxide stacked structure has functions of effectively blocking alkali metal ions in a glass substrate, improving antistatic discharging capability, reducing leakage current, and improving an equivalent capacitance.

Description

Manufacture the method for gate insulator
Technical field
The present invention relates to semiconductor applications, particularly relate to a kind of method manufacturing gate insulator.
Background technology
At present, flat-panel monitor, such as liquid crystal indicator, organic electroluminescence display device and method of manufacturing same etc., main adopt driven with active matrix pattern, by the thin-film transistor (TFT) of driving circuit section as switch element, is pixel electrode output signal.The performance of thin-film transistor is the key factor determining display unit quality, requires that it possesses height and punctures withstand voltage, low-leakage current, to strengthen reliability, effectively reduces the fraction defective of display unit.
Common thin-film transistor generally comprises: insulated substrate, grid, gate insulator, active semiconductor layer and source/drain electrode layer, wherein gate insulator is between grid and active semiconductor layer, for the stability of TFT and antistatic all extremely important.Large scale, high-resolution, high-frequency drive are the main development directions of flat-panel monitor, therefore also can increase the demand that TFT mobility improves and metal wire impedance reduces.Current most method adopts indium gallium zinc oxide (IGZO) to substitute the active semiconductor layer of amorphous silicon (A-Si) as TFT, and mobility can by about 1cm 2/ (VS) is increased to about 10cm 2/ (VS), adopts Cu substitute for Al as grid simultaneously, and the resistance that wherein resistance of Cu is about 2 μ Ω and Al is about 3 ~ 3.5 μ Ω.But adopt during said method and there are some problems equally, IGZO layer is very responsive to hydrogen, and hydrogen can make the electrical property of IGZO layer change, and active layer even can be caused to be conductor from semiconductor variable; Grid Cu is very responsive to oxygen, and Cu can be oxidized by oxygen, thus loses the due effect of grid.
Current most of thin-film transistor adopts silicon oxide layer as gate insulator, but Cu meeting is direct and silica forms CuSi xo yand increase impedance, simultaneously compared with silicon nitride, the dielectric constant of silica is less, and anti-static electrictity release ability is poor, and leakage current is higher, poor for the alkali metal ion blocking effect in substrate, easily affects the performance of TFT.
Therefore, need at present a kind of method manufacturing gate insulator to overcome the problems referred to above and to take into account stability and the antistatic effect of TFT.
Summary of the invention
For solving the problem, the present invention, by forming the gate insulator of silicon nitride layer and silicon oxide layer stacked above one another, protects grid and active semiconductor layer effectively, improves the performance of thin-film transistor.
Additional aspect of the present invention and advantage will partly be set forth in the following description, and partly will become obvious from description, or can the acquistion by practice of the present invention.
The invention provides a kind of method manufacturing gate insulator, comprise: adopt chemical vapour deposition technique, deposited silicon nitride layer and silicon oxide layer successively on grid, obtain the gate insulator of described silicon nitride layer and described silicon oxide layer stacked above one another, wherein said grid is Cu grid.
In an execution mode of the inventive method, the temperature depositing described silicon nitride layer is 420 ~ 450 DEG C, and the temperature depositing described silicon oxide layer is 420 ~ 450 DEG C.
In another execution mode of the inventive method, the unstrpped gas depositing described silicon nitride layer is monosilane and ammonia, and the unstrpped gas depositing described silicon oxide layer is monosilane and nitrous oxide.
In another execution mode of the inventive method, the flow-rate ratio of described monosilane and described ammonia is 1:1 to 1:3.
In another execution mode of the inventive method, the flow-rate ratio of described monosilane and described nitrous oxide is 1:1 to 1:3.
In another execution mode of the inventive method, described method passes into nitrogen before being also included in the described silicon nitride layer of deposition.
In another execution mode of the inventive method, described method passes into hydrogen before being also included in and passing into described nitrogen.
In another execution mode of the inventive method, the flow of described hydrogen is 5000 ~ 8000sccm, and the time of passing into is 5 ~ 10 seconds, and the flow of wherein said nitrogen is 5000 ~ 8000sccm, and the time of passing into is 5 ~ 10 seconds.
In another execution mode of the inventive method, described method carries out dehydrogenation after being also included in deposited silicon nitride layer, and wherein said dehydrogenation is heated 30 ~ 50 minutes at 450 ~ 550 DEG C by described silicon nitride layer.
In another execution mode of the inventive method, described method is also included on described silicon oxide layer and deposits active semiconductor layer.
Method of the present invention is adopted to manufacture gate insulator; can available protecting Cu grid and active semiconductor layer; the silicon nitride layer that deposition is formed can effective isolation from oxygen; prevent Cu oxidized; and the silicon oxide layer that deposition is formed effectively can isolate hydrogen, prevent active semiconductor layer to be reduced, the gate insulator of this silicon nitride layer and silicon oxide layer stacked above one another effectively can stop the alkali metal ion in glass substrate in addition; strengthen anti-static electrictity release (ESD) ability and reduce leakage current, improving equivalent capacity.
Embodiment
According to specific embodiment, technical scheme of the present invention is described further below.Protection scope of the present invention is not limited to following examples, enumerates these examples and does not only limit the present invention in any way for exemplary purpose.
The invention provides a kind of method manufacturing gate insulator, comprise: adopt chemical vapour deposition technique, deposited silicon nitride layer and silicon oxide layer successively on grid, obtain the gate insulator of described silicon nitride layer and described silicon oxide layer stacked above one another, wherein said grid is Cu grid.
Silicon nitride layer of the present invention and silicon oxide layer are formed by chemical gaseous phase depositing process (CVD), can adopt Low Pressure Chemical Vapor Deposition, thermal vapor deposition method, plasma reinforced chemical vapour deposition method etc.
The present invention adopts high temperature CVD to carry out the deposition of silicon nitride layer and silicon oxide layer, and depositing temperature all preferably 420 ~ 450 DEG C, can remove hydrogen at this temperature effectively and the film quality of the silicon nitride layer deposited and silicon oxide layer is finer and close, and dielectric constant is higher.
With regard to forming the unstrpped gas of silicon nitride layer, as nitrogen source gas, NH can be used 3, NH 2h 2n, N 2deng, preferred NH 3; As silicon source gas, SiH can be used 4, Si 2h 6, SiCl 4, SiHCl 3, SiH 2cl 2, SiH 3cl 3, SiF 4deng, preferred SiH 4.SiH 4with NH 3flow-rate ratio be not less than 1:1, to compensate the loss of thermal effect deficiency, reduce the content of N-H key in the silicon nitride layer that deposits simultaneously, to promote dielectric constant, SiH 4with NH 3flow-rate ratio be preferably 1:1 to 1:3.SiH is adopted in practical operation 4mass fraction is the SiH of 5% 4with N 2mist.
With regard to forming the unstrpped gas of silicon oxide layer, as oxygen source gas, N can be used 2o, O 2, O 3deng, preferred N 2o; As silicon source gas, SiH can be used 4, Si 2h 6, SiCl 4, SiHCl 3, SiH 2cl 2, SiH 3cl 3, SiF 4deng, preferred SiH 4.SiH 4with N 2the flow-rate ratio of O is not less than 1:1, to compensate the loss of thermal effect deficiency, reduces the content of N-H key in the silicon nitride layer deposited simultaneously, to promote dielectric constant, and SiH 4with N 2the flow-rate ratio of O is preferably 1:1 to 1:3.SiH is adopted in practical operation 4mass fraction is the SiH of 5% 4with N 2mist.
The thickness of whole gate insulator should control within the specific limits, and blocked up gate insulator can increase the threshold voltage of thin-film transistor, and wherein the thickness of silicon nitride film is not less than 500 , to ensure enough dielectric property and to stop the ability of alkali metal ion, preferably 500 ~ 700 , the thickness of silicon oxide film is not higher than 1500 , preferably 1300 ~ 1500 .
In addition, before deposited silicon nitride layer, N can be passed into when power is 0 in vacuum chamber 2, the N passed into 2flow be 5000 ~ 8000sccm, the time of passing into is 5 ~ 10 seconds, passes into N 2cu grid thermally equivalent can be made and reduce the temperature in chamber, preventing from generating CuSi simultaneously x.
Passing into N 2before, H can be passed into when power is 0 in vacuum chamber 2, the H passed into 2flow be 5000 ~ 8000sccm, the time of passing into is 5 ~ 10 seconds, passes into H 2oxidized Cu can be reduced, Cu grid thermally equivalent can be made and reduce the temperature in chamber simultaneously.
Passing into H 2and N 2afterwards, process need be vacuumized to vacuum chamber, and then carry out the deposition of silicon nitride layer.
In addition, after deposited silicon nitride layer, first can carry out to silicon nitride layer the deposition that dehydrogenation carries out silicon oxide layer again, the destruction of the diffusion couple silicon oxide layer of hydrogen during to reduce subsequent annealing process.Dehydrogenation is preferably silicon nitride layer heating 30 ~ 50 minutes at the temperature of 450 ~ 550 DEG C.Dehydrogenation is lower to vacuum level requirements, but needs at high temperature to keep the long period, therefore preferably carries out in the chamber different from deposition chambers, can reduce taking vacuum chamber.
Method of the present invention is also included on silicon oxide layer and deposits active semiconductor layer, and active semiconductor layer is the metal oxide or semiconductor that mobility is higher, such as IGZO and polysilicon, preferred IGZO.
Unless otherwise defined, term used herein is the implication that those skilled in the art understand usually.
By the following examples the present invention is described in further detail.
Embodiment
Embodiment 1
Cu grid is put into vacuum chamber, successively passes into H wherein when power is 0 2with N 2, wherein H 2flow be 5000sccm, the time of passing into is 10 seconds, N 2flow be 5000sccm, the time of passing into is 10 seconds, carries out afterwards vacuumizing process.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system to be 500 at Cu gate surface deposit thickness silicon nitride layer, unstrpped gas is SiH 4with N 2mist and NH 3, SiH 4with N 2the flow of mist is 400sccm, wherein SiH 4mass fraction be 5%, NH 3flow be 20sccm, concrete deposition process parameters is in table 1.
Table 1
Afterwards in another chamber, the silicon nitride layer that deposition is formed is heated 40 minutes, to carry out dehydrogenation at 500 DEG C.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system deposit thickness on the silicon nitride layer of deposition formation to be 1500 silicon oxide layer, unstrpped gas is SiH 4with N 2mist and N 2o, SiH 4with N 2the flow of mist is 400sccm, wherein SiH 4mass fraction be 5%, N 2the flow of O is 20sccm, and concrete deposition process parameters is in table 2.
Table 2
The gate insulator of formed silicon nitride layer and silicon oxide layer stacked above one another deposits IGZO active semiconductor layer.
Embodiment 2
Cu grid is put into vacuum chamber, successively passes into H wherein when power is 0 2with N 2, wherein H 2flow be 6000sccm, the time of passing into is 8 seconds, N 2flow be 6000sccm, the time of passing into is 8 seconds, carries out afterwards vacuumizing process.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system to be 600 at Cu gate surface deposit thickness silicon nitride layer, unstrpped gas is SiH 4with N 2mist and NH 3, SiH 4with N 2the flow of mist is 400sccm, wherein SiH 4mass fraction be 5%, NH 3flow be 10sccm, concrete deposition process parameters is in table 3.
Table 3
Afterwards in another chamber, the silicon nitride layer that deposition is formed is heated 50 minutes, to carry out dehydrogenation at 450 DEG C.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system deposit thickness on the silicon nitride layer of deposition formation to be 1400 silicon oxide layer, unstrpped gas is SiH 4with N 2mist and N 2o, SiH 4with N 2the flow of mist is 400sccm, wherein SiH 4mass fraction be 5%, N 2the flow of O is 10sccm, and concrete deposition process parameters is in table 4.
Table 4
The gate insulator of formed silicon nitride layer and silicon oxide layer stacked above one another deposits IGZO active semiconductor layer.
Embodiment 3
Cu grid is put into vacuum chamber, successively passes into H wherein when power is 0 2with N 2, wherein H 2flow be 8000sccm, the time of passing into is 5 seconds, N 2flow be 8000sccm, the time of passing into is 5 seconds, carries out afterwards vacuumizing process.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system to be 700 at Cu gate surface deposit thickness silicon nitride layer, unstrpped gas is SiH 4with N 2mist and NH 3, SiH 4with N 2the flow of mist is 600sccm, wherein SiH 4mass fraction be 5%, NH 3flow be 10sccm, concrete deposition process parameters is in table 5.
Table 5
Afterwards in another chamber, the silicon nitride layer that deposition is formed is heated 30 minutes, to carry out dehydrogenation at 550 DEG C.
In vacuum chamber, using plasma strengthens chemical vapour deposition technique, utilizes OxfordInstrument Plasma80Plus system deposit thickness on the silicon nitride layer of deposition formation to be 1300 silicon oxide layer, unstrpped gas is SiH 4with N 2mist and N 2o, SiH 4with N 2the flow of mist is 600sccm, wherein SiH 4mass fraction be 5%, N 2the flow of O is 10sccm, and concrete deposition process parameters is in table 6.
Table 6
The gate insulator of formed silicon nitride layer and silicon oxide layer stacked above one another deposits IGZO active semiconductor layer.
In sum; method of the present invention is adopted to manufacture gate insulator; can available protecting Cu grid and IGZO active semiconductor layer; the silicon nitride layer that deposition is formed can effective isolation from oxygen; prevent Cu oxidized; and the silicon oxide layer that deposition is formed effectively can isolate hydrogen; IGZO is prevented to be reduced; in addition the gate insulator of this silicon nitride layer and silicon oxide layer stacked above one another effectively can stop the alkali metal ion in glass substrate; strengthen anti-static electrictity release (ESD) ability and reduce leakage current, its equivalent capacity compares the silica gate insulator of same thickness by 1.77 × 10 -6(F/m 2) bring up to 2.02 × 10 - 6(F/m 2), increase about 15%.
Those skilled in the art it should be noted that execution mode described in the invention is only exemplary, can make other replacements various, changes and improvements within the scope of the invention.Thus, the invention is not restricted to above-mentioned execution mode, and be only defined by the claims.

Claims (10)

1. one kind manufactures the method for gate insulator, comprise: adopt chemical vapour deposition technique, deposited silicon nitride layer and silicon oxide layer successively on grid, obtain the gate insulator of described silicon nitride layer and described silicon oxide layer stacked above one another, wherein said grid is Cu grid.
2. method according to claim 1, the temperature wherein depositing described silicon nitride layer is 420 ~ 450 ° of C, and the temperature depositing described silicon oxide layer is 420 ~ 450 ° of C.
3. method according to claim 2, the unstrpped gas wherein depositing described silicon nitride layer is monosilane and ammonia, and the unstrpped gas depositing described silicon oxide layer is monosilane and nitrous oxide.
4. method according to claim 3, the flow-rate ratio of wherein said monosilane and described ammonia is 1:1 to 1:3.
5., according to the method for claim 3 or 4, the flow-rate ratio of wherein said monosilane and described nitrous oxide is 1:1 to 1:3.
6. method according to claim 5, passes into nitrogen before being also included in the described silicon nitride layer of deposition.
7. method according to claim 6, is also included in before passing into described nitrogen and passes into hydrogen.
8. method according to claim 7, the flow of wherein said hydrogen is 5000 ~ 8000sccm, and the time of passing into is 5 ~ 10 seconds, and the flow of wherein said nitrogen is 5000 ~ 8000sccm, and the time of passing into is 5 ~ 10 seconds.
9. method according to claim 7, carries out dehydrogenation after being also included in deposited silicon nitride layer, and wherein said dehydrogenation is heated 30 ~ 50 minutes at 450 ~ 550 DEG C by described silicon nitride layer.
10. method according to claim 9, is also included on described silicon oxide layer and deposits active semiconductor layer.
CN201410050579.2A 2014-02-13 2014-02-13 Method for manufacturing gate insulation layer Pending CN104851790A (en)

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CN201410050579.2A CN104851790A (en) 2014-02-13 2014-02-13 Method for manufacturing gate insulation layer
TW103115387A TWI567828B (en) 2014-02-13 2014-04-29 Method for manufacturing gate insulating layer
KR1020150010558A KR20150095563A (en) 2014-02-13 2015-01-22 A method for manufacturing gate insulation layer
JP2015010201A JP2015154078A (en) 2014-02-13 2015-01-22 Method of manufacturing gate insulation layer

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CN113299667A (en) * 2021-05-10 2021-08-24 Tcl华星光电技术有限公司 MLED display panel and preparation method thereof
CN113451412A (en) * 2020-04-01 2021-09-28 重庆康佳光电技术研究院有限公司 TFT and manufacturing method thereof

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KR101928463B1 (en) * 2016-01-19 2018-12-12 에이피시스템 주식회사 Apparatus for depositing passivation film and method for depositing passivation film
US10468491B1 (en) 2018-07-03 2019-11-05 International Business Machines Corporation Low resistance contact for transistors

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CN113299667A (en) * 2021-05-10 2021-08-24 Tcl华星光电技术有限公司 MLED display panel and preparation method thereof

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JP2015154078A (en) 2015-08-24

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