CN104850062B - The long-range control method and its device of wire cutting machine tool - Google Patents
The long-range control method and its device of wire cutting machine tool Download PDFInfo
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- CN104850062B CN104850062B CN201510196502.0A CN201510196502A CN104850062B CN 104850062 B CN104850062 B CN 104850062B CN 201510196502 A CN201510196502 A CN 201510196502A CN 104850062 B CN104850062 B CN 104850062B
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- short message
- machine tool
- cutting machine
- wire cutting
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4063—Monitoring general control system
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- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Numerical Control (AREA)
- Telephonic Communication Services (AREA)
Abstract
The present invention provides a kind of long-range control method and its device of wire cutting machine tool, belongs to wire cutting machine tool field.The technical problems to be solved by the invention are the verbal announcement signal that user is machined by regular handset reception wire cutting machine tool and issue shutdown command to lathe with voice mode.The method of the invention is the extraction process finishing signal from wire cutting machine tool console, pass through short message transceiving module and control server, sent to the phone of user and machine information of voice prompt, user sends shutdown voice command by phone, by controlling the speech recognition of server and sending and receiving by short message, the closing of wire cutting machine tool general supply is controlled；Device of the present invention includes control server, short message transceiving module A, wire cutting machine tool, wherein control server also includes short message transceiving module B, telephone voice module, sound identification module.
Description
Technical field
The present invention relates to wire cutting machine tool field, the long-range control method and its dress of more particularly to a kind of wire cutting machine tool
Put.
Background technology
Under the situation that country attaches great importance to two changes (information-based and industrialization) fusion and industrial upgrades, accelerate information economy
Development, the intellectuality of promotion equipment industry, the low small scattered industry regulation lifting of implementation become current important process.
But in mould processing industry, the automation of enterprise, the level of informatization are relatively low, are substantially at manual state,
There are problems that workload is big, working environment is poor, processing efficiency is low, the particularly industry of wire cutting machine tool,
Manually-operated and day and night to interrupt it is also desirable to a large amount of personnel guard the operation of machines, production efficiency is very low
Under.To solve this problem, newer wire cutting machine bed apparatus is provided with automatic shut-off function, so partly alleviates operation
The workload of personnel, but personnel not at the scene still can not know the machining end time, not know when need subsequently
A kind of operation, it is therefore necessary to supporting control system, can machine state, and machine tool is carried out with remote monitor device
Remote power-off, so as to save artificial and raising efficiency.
According to actual knowledge, wire cutting machine tool tradesman is on the one hand engaged in by environment is limited, it has not been convenient to touch-screen
Mobile phone is operated, and provisioned is substantially traditional key mobile phone；On the other hand, current remote control, remote monitoring
It is a highly developed technology, the monitoring means of early stage are controlled by the transmitting-receiving of short message, also has and use phone or hand
The voice-frequency dialing (DTMF) of machine is controlled, and existing frequently-used way is to be passed through using computer or smart mobile phone as control terminal
Internet is controlled, but these controls have excessive button or touch screen operation, are not suitable for old-fashioned mobile phone or telephone set
On use.
The content of the invention
The technical problems to be solved by the invention are to provide the long-range control method and its device of a kind of wire cutting machine tool, make
Wire cutting machine tool operating personnel are easily carried out to machine after the completion of remotely monitor and control, that is, cutting on line machine tooling
Telephone call signal is sent, operating personnel can receive corresponding calling in any place, and use voice on phone or mobile phone
Shutdown command is issued, the shutdown to equipment is completed.
The present invention solve the technical scheme that is used of above-mentioned technical problem for：A kind of remote control method of wire cutting machine tool
Method, including user machine situation and user from remote monitoring wire cutting machine tool and remotely wire cutting machine tool are being shut down
Method, the user machines situation and user from remote monitoring wire cutting machine tool and remotely wire cutting machine tool is being shut down
Method include：
Wire cutting machine tool produces process finishing signal after Product processing is finished from the output signal of switch board；
The process finishing signal is sent to short message transceiving module A by machining control circuit；
The short message transceiving module A, which is received, sends short in corresponding short message extremely control server after the process finishing signal
Believe transceiver module B；
The short message transceiving module B receives short message；
Through controlling server to judge, start telephone voice module therein；
The telephone voice module sends mobile phone from call signal to user or phone；
User's off-hook response；
Telephone voice module is received after user's answer signal, and suggestion voice is sent to user；
User sends " shutdown " call voice to phone or mobile phone；
Telephone voice module is received to be sent to the voice document of generation after voice and is equally installed in control server
Sound identification module；
It is shutdown command that the sound identification module, which is identified, and this command information is sent into short message transceiving module B；
Short message transceiving module B sends shutdown short message to short message transceiving module A；
Short message transceiving module A starts relay circuit therein after receiving；
The disconnection of relay contact moment discharges the general supply contactor of wire cutting machine tool；
Wire cutting machine tool is closed；
Shutdown confirms that circuit sends corresponding short message signal by short message transceiving module A, and short message transceiving module B receives described
Telephone voice module is controlled to send the successfully voice message signal that shuts down to user after signal；
If it is not shutdown command that sound identification module, which is identified, signal language is sent to user from telephone voice module again
Sound, it is desirable to which user resends " shutdown " call voice.
Wire cutting machine tool machine that signal is taken from wire cutting machine tool console output interface machine shutdown
Signal.Relay contact is the normally-closed contact for being serially connected with wire cutting machine tool total power switch.
The invention provides a kind of remote control of wire cutting machine tool, including：
Wire cutting machine tool, for extracted in switch board therefrom process finishing signal, concatenate from total power switch after
Appliance contact is used to cut off general supply；
Short message transceiving module A, circuit is confirmed including control circuit, relay circuit and shutdown is machined, described
Circuit machines output lead and total power button circuit and general supply contactor with wire cutting machine tool console respectively
Coil lead is connected, for sending process finishing signal short message to short message transceiving module B, receiving transmitted by short message transceiving module
Shutdown command short message, control relay close the general supply of wire cutting machine tool and obtain shutdown confirmation signal；
Server, including short message transceiving module B, telephone voice module, sound identification module are controlled, wherein
Short message transceiving module B is used to receive process finishing signal, and this signal is transmitted into telephone voice module, for connecing
The off signal sent out by sound identification module, and send corresponding shutdown command short message；
Telephone voice module, phone is carried out for the process finishing signal according to transmitted by short message transceiving module B to user
Calling, for sending voice message to user, knows for receiving user's shutdown voice signal, and the signal being sent into voice
Other module；
Sound identification module, for receiving the voice signal that telephone voice module is sent out, knows to the voice signal
Not, such as meet shutdown speech conditions, corresponding signal is sent to short message transceiving module B.
The reception short message transceiving module A includes machining control circuit, it is described machine control circuit on one side with
The output signal end of wire cutting machine tool console is connected, and machines the other end and the short message transceiving module A of control circuit
Internal single-chip microcomputer input and output interfaces are connected.
The reception short message transceiving module A includes relay circuit, wherein the coil of the relay is received with the short message
Send out the single-chip microcomputer input and output interfaces inside modules A to be connected, the contact of the relay and the total power switch of wire cutting machine tool
It is connected.
The reception short message transceiving module A includes shutdown and confirms circuit, wherein the shutdown confirms that the relay of circuit is touched
Point is connected with the single-chip microcomputer input and output interfaces inside the short message transceiving module A, and the shutdown confirms the relay line of circuit
Circle is connected with the general supply contactor coil wiring of wire cutting machine tool.
Compared with prior art, the advantage of the invention is that methods and apparatus of the present invention, can make industry operating personnel
Remotely obtain wire cutting machine tool completion of processing signal, and can by voice issue shutdown command, with reach save operating personnel,
Efficient effect is proposed, can also accomplish remote operation using regular handset or telephone set in addition, it is convenient for users to use.
Brief description of the drawings
Fig. 1 is long-range control method flow chart provided in an embodiment of the present invention；
Fig. 2 is the network topological diagram of remote control provided in an embodiment of the present invention；
Fig. 3 is control server internal structure chart provided in an embodiment of the present invention；
Fig. 4 is wire cutting machine tool provided in an embodiment of the present invention and short message transceiving module A connection figure.
Embodiment
Technical scheme of the present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings, so that this
The technical staff in field may be better understood the present invention and can be practiced, but example is not as the limit to the present invention
It is fixed.
Fig. 1 is that user provided in an embodiment of the present invention machines situation and user remote from remote monitoring wire cutting machine tool
The method flow diagram that journey is shut down to wire cutting machine tool, comprises the following steps：
In step 101, wire cutting machine tool completion of processing, console sends process finishing signal；
In step 102, short message transceiving module A receives the process finishing signal, to short message transceiving module B correspondence phone numbers
Code sends end signal short message, wherein the corresponding telephone number is to deposit in short message transceiving module A by being previously set
In single-chip microcomputer；
Short message transceiving module B in step 103, control server is received after the end signal short message, same to being placed in
Telephone voice module in one control server sends corresponding signal；
In step 104, telephone voice module sends call signal, institute according to the signal received to the telephone number of user
The telephone number for stating user is previously set and deposited in the database of control server；
In step 105, user carries out off-hook response according to telephone bell；
In step 106, telephone voice module receives answer signal, and voice message, the content of prompting are sent to subscriber phone
Can be " processing has terminated, and please send voice shutdown command "；
In step 107, user sends " shutdown " voice command to receiver；
In step 108, telephone voice module receives institute's speech commands, and this command signal is converted into voice document, and
It is sent to the sound identification module being placed in same control server；
In step 109, sound identification module identifies whether shutdown command, is received if it is, corresponding signal will be sent to short message
Send out module B；
In step 110, the number corresponding to short message transceiving module B to short message transceiving module A sends shutdown command short message, its
The corresponding number of middle short message transceiving module A is the phone of short message transceiving module A in the database for deposit in advance control server
Number；
In step 111, short message transceiving module A receives shutdown command short message, is produced by the single-chip microcomputer in module corresponding
Switching signal trigger relay circuit；
In step 112, now, the relay contact for being serially connected with the total power switch of wire cutting machine tool control cabinet is disconnected for moment
Open state, lathe general supply is closed；
In step 113, shutdown confirms that circuit controls telephone voice module to send successfully voice message of shutting down to user；
In step 109, sound identification module identifies whether shutdown command, if it is not, going to step 106.
Fig. 2 is the network topological diagram of remote control provided in an embodiment of the present invention, including：
Server 201 is controlled, is made up of a computer server for being connected to public telephone network 202, the server
Operating system, database, short message transceiving module B, telephone voice module, sound identification module etc. are installed, for receiving and sending out
Short message is sent, is called to the phone or mobile phone 205 of user 206 and receives the voice command of user 206, institute's speech commands are carried out
Speech recognition；
Short message transceiving module A 203, is a kind of short message control module with single-chip microcomputer, also known as the gsm module with single-chip microcomputer,
With functions such as short message receiving-transmitting, programming Controls, the module accesses public telephone network 202 by way of mobile wireless, therein
Single-chip microcomputer input and output interfaces confirm that circuit is connected with machining control circuit, relay circuit and shutdown.For by line
Cutting off machine process finishing signal is converted into short message signal, and this short message signal is sent to short message transceiving module B；For receiving
The shutdown short message signal that SMS module B is sent out, and this signal is converted into switching signal, make relay circuit snap action, control
The closing of the general supply of wire cutting machine tool processed；Switching signal is sent when being cut off for wire cutting machine tool general supply, and is converted into short
Letter signal is sent to short message transceiving module B；
Wire cutting machine tool 204, is made up of Machine Tool Circuit, console etc., and wherein console includes process finishing signal output
Joint, general supply controlling switch button circuit and general supply contactor coil circuit.At the end of work pieces process, in console
Process finishing pin by it is normally closed become open circuit, by machine control circuit be controlled, to user send machine
Voice message；When user sends shutdown command, the closing to wire cutting machine tool general supply is completed by relay circuit；Line is cut
After cutting mill bed general supply is closed, confirm circuit by shutting down, successfully voice message of shutting down is sent to user；
Phone or mobile phone 205, the call signal for receiving telephone voice module in control server 201, user 206 enter
Row response and voice message is listened to, and " shutdown " voice is sent to receiver, the mobile phone can be that common button moves hand
Machine.
Fig. 3 is control server internal structure chart provided in an embodiment of the present invention, including：
Short message transceiving module B 302, which is one piece, has the GSM message module of RS232 (serial ports) or USB interface, is connected to
Control on the USB interface or serial line interface of server 201, control server 201 can be entered with the mode of script to module
Row control, for receive short message transceiving module A machine short message signal and to short message transceiving module A send off signal；
Telephone voice module 303, is a kind of analogue telephone phoneme card, on the PCI slot that can be inserted in control server, should
Sound card has secondary development function, and there is provided API controls, telephonograph and RCI second development interfaces is supported, there is provided recording number
Couple according to the miscellaneous equipment of analysis, effect is to be called to the phone or mobile phone of user there is provided voice message, receives user's
Voice command, and generate corresponding voice document；
Sound identification module 304, is the speech recognition system kit Speech SDK of a set of Microsoft, is installed on control
In the operating system of control server 201, the kit has two kinds of mode of operations:Text identification pattern and command recognition pattern,
The present embodiment uses command recognition pattern, and the command recognition pattern is that the dictionary for editing oneself is deposited in the form of xml document
It is put in database, this mode is defined the quantity of vocabulary by developer, reducing needs the vocabulary of retrieval in matching process,
Recognition speed is improved, simultaneously as candidate is few, so will not typically produce identification mistake.
Fig. 4 is wire cutting machine tool provided in an embodiment of the present invention and short message transceiving module A connection figure, including is machined
Circuit and relay circuit composition are controlled, wherein：
Control circuit is machined by the A ends in the KA contacts and short message transceiving module A 203 in wire cutting machine tool 204
With B ends composition, on the output slab of the common console of wire cutting machine tool 204, there is the extraction of process finishing stopping signal, typically
Using the form of aviation socket, the signal is connected on the normally closed contact KA of wire cutting machine tool, and moment disconnects during process finishing, will
This signal leads to the side a and b for the short message transceiving module A 203 being installed on beside lathe, in short message transceiving module A 203
By the process finishing switching value from side a and b after mcu programming, short message signal is formed, and send out to short message transceiving module B
Send, wherein note number is the telephone number for the short message transceiving module B being compiled in advance in single-chip microcomputer；
Relay circuit is serially connected with total power switch SB relay tip KT in wire cutting machine tool 204 and is connected to short
Believe the relay coil KT compositions in transceiver module A 203, specifically on the control panel of cutting on line lathe, there is a total electricity
Source switch button SB, the wiring to this switch is reequiped, and seals in short message transceiving module A 203 relay KT contact, should
Contact KT is normally closed, when short message transceiving module B sends short message to short message transceiving module A 203, wherein short message transceiving module A
Single-chip microcomputer in 203 is analyzed content, if shutdown command, and switching signal is sent to C-terminal and D ends, relay is triggered
Device coil KT instant cut-offs, relay tip KT moments disconnect, and are cut off the general supply of wire cutting machine tool；
Shutdown confirms that circuit is in the coil pin of the general supply contactor of cutting on line lathe 204 and connects a relay
KW, i.e. relay KW coils X, Y lead are connected with two pins of the general supply contactor coil of wire cutting machine tool respectively, after
The input/output port connection of single-chip microcomputer, works as wire cutting in two pins E, F and short message transceiving module A 203 of electrical equipment KW contact
After lathe general supply is closed, relay KW releases, relay KW contacts open circuit, control short message transceiving module A 203 is received to short message
Hair module B sends the successfully short message signal that shuts down, and short message transceiving module B is received controls telephone voice module to be sent to user after short message
Shut down successfully voice message.
Although describing the present invention by the diagram of the embodiment of the present invention, present invention applicant is not with any side
The scope of claim is restricted to so in detail by formula.For it should be understood by those skilled in the art that：It still can be to foregoing
Technical scheme described in each embodiment is modified, or carries out equivalent substitution to which part technical characteristic, and these are repaiied
Change or replace, the essence of appropriate technical solution is departed from the scope of various embodiments of the present invention technical scheme.
Claims (8)
1. a kind of long-range control method of wire cutting machine tool, including user from remote monitoring wire cutting machine tool machine situation and
User is in the method remotely shut down to wire cutting machine tool, it is characterised in that：
Wherein, the method for machining situation from remote monitoring wire cutting machine tool further comprises：
1) short message transceiving module A machines signal from the console extraction wire cutting machine tool of wire cutting machine tool；
2) short message transceiving module A, which extracts to machine to send to short message transceiving module B after signal, machines short message signal；
3) short message transceiving module B, which is connected to, is machined after short message signal, and control telephone voice module is sent out to subscriber phone or mobile phone
Send call signal；
4) subscriber phone or mobile phone receive response after call signal, send and process from telephone voice module to subscriber phone or mobile phone
Complete voice message signal；
Meanwhile, the user further comprises in the method remotely shut down to wire cutting machine tool：
1) user is shutdown information to phone or mobile phone transmission voice command signal, wherein voice content；
2) telephone voice module is received and voice document is generated after institute's speech commands signal, and voice document is sent into voice knowledge
Other module；
3) voice document is identified sound identification module, if whether shutdown command performs step 4, if shutdown life
Order performs step 5；
4) telephone voice module is pointed out to phone or mobile phone transmission voice, it is desirable to which user resends and return to step 1；
5) short message transceiving module B sends shutdown short message signal to short message transceiving module A；
6) short message transceiving module A, which is received, is converted into switching signal to the relay progress in relay circuit after shutdown short message signal
Control；
7) the relay contact moment in relay circuit, which disconnects, closes the general supply of wire cutting machine tool；
8) telephone voice module sends the successfully voice message signal that shuts down to user.
2. a kind of long-range control method of wire cutting machine tool according to claim 1, it is characterised in that the wire cutting machine tool
Machine that signal is taken from wire cutting machine tool console output interface machine off signal.
3. a kind of long-range control method of wire cutting machine tool according to claim 1, it is characterised in that the relay circuit
In relay contact be the normally-closed contact for being serially connected with wire cutting machine tool total power switch.
4. a kind of remote control of wire cutting machine tool, it is characterised in that including control server, short message transceiving module A, line
Cutting off machine, subscriber phone or mobile phone, wherein：
The control server is connected by public telephone network with subscriber phone or mobile phone, short message transceiving module A, for same short message
Transceiver module A carry out short message communication, to user phone or handset call or provide voice message, receive user answer signal
And voice signal；
The short message transceiving module A be installed on wire cutting machine tool scene, be connected with control desk for machine tool and total power switch and
It is connected by public telephone network with control server, signal is machined, to short message receiving-transmitting mould for receive wire cutting machine tool
Block B sends corresponding short message signal, the shutdown command short message that reception short message transceiving module B is sent out and wire cutting machine tool is sent and shuts down
Signal；
The wire cutting machine tool is connected with short message transceiving module A, for send machine information to short message transceiving module A, connect
Machine general supply is closed by the short message transceiving module A off signals sent and completion；
The subscriber phone or mobile phone, are ordinary telephone set or mobile phone, for receive the calling of control server, user's response,
Receive voice message, user is provided transmission shutdown voice command.
5. a kind of remote control of wire cutting machine tool according to claim 4, it is characterised in that the control server
Including short message transceiving module B, the short message transceiving module B is connected with telephone voice module and sound identification module, and passes through public affairs
Common-battery phone network and dialing are connected with short message transceiving module A, are sent short messages for receiving short message transceiving module A, and by coherent signal
Telephone voice module is supplied to, the control for receiving sound identification module receives shutdown command by short message sending to short message
Send out modules A；
Telephone voice module, the control for receiving short message transceiving module B sends phone from call signal to user or mobile phone,
When sending information of voice prompt after user's response, and for receiving the shutdown command voice signal of user；
Sound identification module, for recognizing the voice signal that telephone voice module is sent, if being identified as shutdown command, starts short
Believe that transceiver module B sends related short message.
6. a kind of remote control of wire cutting machine tool according to claim 4, it is characterised in that the short message receiving-transmitting mould
Block A includes machining control circuit, the output signal for machining control circuit on one side and wire cutting machine tool console
End is connected, and machines the other end and the single-chip microcomputer input and output interfaces phase inside the short message transceiving module A of control circuit
Even.
7. a kind of remote control of wire cutting machine tool according to claim 4, it is characterised in that the short message receiving-transmitting mould
Block A includes relay circuit, wherein the coil of the relay of the relay circuit and the list inside the short message transceiving module A
Piece machine input and output interfaces are connected, the contact of the relay in the relay circuit and the total power switch phase of wire cutting machine tool
Even.
8. a kind of remote control of wire cutting machine tool according to claim 4, it is characterised in that the short message receiving-transmitting mould
Block A confirms circuit including shutdown, wherein the shutdown is confirmed inside the relay contact and the short message transceiving module A of circuit
Single-chip microcomputer input and output interfaces are connected, and the shutdown confirms the relay coil of circuit and the general supply contactor of wire cutting machine tool
Winding wiring is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510196502.0A CN104850062B (en) | 2015-04-23 | 2015-04-23 | The long-range control method and its device of wire cutting machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510196502.0A CN104850062B (en) | 2015-04-23 | 2015-04-23 | The long-range control method and its device of wire cutting machine tool |
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| CN104850062B true CN104850062B (en) | 2017-10-31 |
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| CN201510196502.0A Expired - Fee Related CN104850062B (en) | 2015-04-23 | 2015-04-23 | The long-range control method and its device of wire cutting machine tool |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015370A (en) * | 2017-11-30 | 2018-05-11 | 大连大学 | A kind of linear cutter system and its control method with bluetooth module |
| CN108021049A (en) * | 2017-12-26 | 2018-05-11 | 宣城新维保网络技术有限公司 | A kind of machine safety valve long-range control method |
| CN110989496A (en) * | 2019-11-27 | 2020-04-10 | 苏州领裕电子科技有限公司 | PMC program-based automatic shutdown method for numerical control machine tool |
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| US20040076273A1 (en) * | 2002-10-18 | 2004-04-22 | Oman Paul W. | Text-to-voice system for communicating operational information from a protective device for a power system to a human user |
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| CN104850062A (en) | 2015-08-19 |
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