CN104845526B - Recycling method of resin synthesis filter-pressing waste - Google Patents

Recycling method of resin synthesis filter-pressing waste Download PDF

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Publication number
CN104845526B
CN104845526B CN201510222289.6A CN201510222289A CN104845526B CN 104845526 B CN104845526 B CN 104845526B CN 201510222289 A CN201510222289 A CN 201510222289A CN 104845526 B CN104845526 B CN 104845526B
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synthesis filter
filter pressing
resin soap
recovery
resins synthesis
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CN104845526A (en
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邓贤均
袁菲
王绍华
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CHONGQING SANXIA PAINT Co Ltd
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CHONGQING SANXIA PAINT Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention provides a recycling method of resin synthesis filter-pressing waste. According to the method, diatomite cakes of the resin synthesis filter-pressing waste are subjected to dilute alkali saponification, water division and the like, and resin soap mixture obtained is applied to bituminous varnish, and bituminous anticorrosive paint is prepared. Therefore, waste recycling, quality guaranteeing and synergy are achieved.

Description

The recovery and treatment method of resins synthesis filter pressing garbage
Technical field
The present invention relates to macromolecule resin synthesis technical field, and in particular to what is produced in resins synthesis filter pressing operation is discarded The recycling and application of thing kieselguhr cake.
Background technology
Synthetic resin is the topmost film forming matter of coating industry.Resin is usually constructed with fineness index requirement, so, in resin After synthesis experienced the chemical reaction in reactor, the latting drown process in letdown tank, filter pressing operation generally can be all added, resin is made Fineness reaches corresponding index.
In resins synthesis pressure-filtering process, the use of most wide filter pressing medium is kieselguhr.It is loose porous using kieselguhr Structure is adsorbed to the fine resin micelle, pigment and the mechanical admixture introduced during feeding intake that produce in resin synthesis process Intercept, cleansed resin liquid is reached so that the qualified purpose of product fineness.
Typically the diatomaceous consumption of synthetic resin filter pressing medium is 5-8KG/ ton resins, is calculated by 2000 tons of resins of monthly output, Then kieselguhr consumption 10-16 tons/moon.Original treaty estimates that domestic annual synthetic resin is 30,000,000 tons, then consume filter pressing medium diatom 150,000 tons of soil, while also generating substantial amounts of filter pressing garbage --- kieselguhr cake.Drawn by analysis, garbage kieselguhr cake Consist of:Kieselguhr 78-82%;Resin micelle and impurity 12-16%;Organic solvent 2-5%.
At present, inside whole industry, garbage kieselguhr cake is all to transfer to professional solid waste as Hazardous Chemical Waste Process processed in units.With the increase of environmental protection treatment expense, competition among enterprises pressure increase, from the generation of Sources controlling solid waste, waste Using having become the direction paying close attention to jointly in the industry and be continually striving to.
The content of the invention
In view of the above problems, it is an object of the invention to provide a kind of recovery and treatment method of resins synthesis filter pressing garbage,
The recovery and treatment method of the resins synthesis filter pressing garbage that the present invention is provided, comprises the steps:
(1) prepare resin soap mixed liquor:
By in resins synthesis filter pressing garbage, 10%NaOH aqueous solutions input saponification pond, 50 DEG C are stirred lower saponification process extremely Resin soap is detected without micelle;
10%HCl aqueous solutions are added in saponification pond, PH=8-9 is adjusted, stood, divided water, obtain resin soap mixed liquor;
Wherein, the percentage by weight for putting into the composition in saponification pond is respectively:
Resins synthesis filter pressing garbage:45~55%, 10%NaOH aqueous solution:40~50%, 10%HCl aqueous solution:5~ 10%;
(2) the resin soap mixed liquor prepared using asphaltic liquid process:
Asphalt, 200# solvent naphthas are entered into kettle and is warming up to 120 ± 5 DEG C of fusings, stirred, cool down the Colophonium that takes the dish out of the pot to obtain Liquid;
Under asphaltic liquid stirring, add the resin soap mixed liquor for preparing, grinding distribution to fineness to be not more than 60 microns, lead to Adjustment viscosity and filtration are crossed, bitumen varinishes are obtained;
Wherein, asphalt, the percentage by weight of 200# solvent naphthas are to be 40~50%, the weight of resin soap mixed liquor Percentage ratio is 10~20%.
Wherein, preferred scheme is, during under 50 DEG C of stirrings, saponification process is detected without micelle to resin soap, to utilize 325 mesh sieves wash the resin soap so that residue on sieve is not more than 1%.
The recovery and treatment method of above-mentioned resins synthesis filter pressing garbage of the invention, process is simple, stable, practicality By force, and the part index number of bitumen varinishes product that reclaims is better than like product on the market, reduce at the corresponding waste of enterprise Reason expenditure, has reached twice laid, the purpose of potentiation of guaranteeing the quality.
In order to realize above-mentioned and related purpose, the one or more aspects of the present invention include will be explained in below and The feature particularly pointed out in claim.Description below and accompanying drawing are described in detail some illustrative aspects of the present invention. However, some modes in the various modes that can only use principle of the invention indicated in terms of these.Additionally, of the invention It is intended to include all these aspects and their equivalent.
Description of the drawings
By reference to the explanation below in conjunction with accompanying drawing and the content of claims, and with to the present invention more comprehensively Understand, other purposes and result of the present invention will be more apparent and should be readily appreciated that.In the accompanying drawings:
Fig. 1 shows the recovery and treatment method flow process of resins synthesis filter pressing garbage of the invention.
Identical label indicates similar or corresponding feature or function in all of the figs.
Specific embodiment
In the following description, for purposes of illustration, in order to provide the comprehensive understanding to one or more embodiments, explain Many details are stated.It may be evident, however, that these embodiments can also be realized in the case where not having these details. In other examples, for the ease of describing one or more embodiments, known structure and equipment are illustrated in block form an.
For above-mentioned resins synthesis filter pressing garbage, the present invention provides a kind of process is simple, stable, practical diatom Native cake recycles technology.
Due to resins synthesis filter pressing garbage --- the kieselguhr content in kieselguhr cake is very high, but garbage kieselguhr cake It is complicated paste semisolid mixture.It is unrealistic that its each component is kept completely separate, is purified, also it is not necessary that.This It is bright by the step process such as diluted alkaline saponification, point water are carried out to synthetic resin filter pressing garbage kieselguhr cake, obtain resin soap mixing Then this resin soap mixed liquor is applied to bitumen varinishes are made in asphaltic liquid by liquid, to reach the mesh of twice laid, potentiation of guaranteeing the quality 's.
Fig. 1 shows the recovery and treatment method flow process of resins synthesis filter pressing garbage according to embodiments of the present invention.Such as Fig. 1 It is shown, the present invention provide resins synthesis filter pressing garbage recovery and treatment method mainly including resin soap mixed liquor preparation and Two steps of application of resin soap mixed liquor.
Specifically, during step S100 prepares resin soap mixed liquor, first by resins synthesis filter pressing garbage, In 10%NaOH aqueous solutions input saponification pond, under 50 DEG C of stirrings, saponification process is detected without micelle to resin soap;Then in saponification pond Middle addition 10%HCl aqueous solutions, adjust PH=8-9, stand, divide water, obtain resin soap mixed liquor.
Wherein, the percentage by weight for putting into the composition in the saponification pond is respectively:Resins synthesis filter pressing garbage:45~ 55%, 10%NaOH aqueous solution:40~50%, 10%HCl aqueous solution:5~10%.
In the application process of step S200 resin soap mixed liquor, mainly use asphaltic liquid and process the resin soap for preparing Mixed liquor.Firstly the need of preparing asphaltic liquid:Asphalt, 200# solvent naphthas are entered into kettle and is warming up to 120 ± 5 DEG C of fusings, stirring is equal Even, cooling takes the dish out of the pot and can obtain the asphaltic liquid of needs.Then the resin soap mixed liquor for preparing is added under asphaltic liquid stirring, grind Mill is dispersed to fineness and is not more than 60 microns, by adjusting viscosity and filtration, bitumen varinishes is obtained.
Wherein, to be 40~50%, the resin soap is mixed the percentage by weight of the asphalt, 200# solvent naphthas The percentage by weight for closing liquid is 10~20%.
In above-mentioned recycling flow process, the NaOH that adopted, HCl, asphalt, 200# solvent naphthas belong to general industry Product, resin soap mixed liquor belong to own product.
Garbage silicon can be seen that by the recovery and treatment method of the resins synthesis filter pressing garbage shown in above-described embodiment Resin micelle composition Jing saponification in diatomaceous earth cake generates resin soap, and the property with obvious surfactant is not only stabilized Originally the kieselguhr powder body being adsorbed in, and create the emulsifying activity group to raw material added by subsequent handling.And Jing processes life Into resin soap belong to organic polymer, be applied to subsequent handling as surfactant.
During the resin soap mixed liquor prepared using asphaltic liquid process, choosing multiple dispersing apparatus, most end form Into superfine Water-In-Oil emulsification system, there is no system breakdown of emulsion, while increased the repulsive force between microgranule, enhance non- The thixotropy of Newton type fluid, and then improve the storage stability of system.
Below with the recycling example of a specific resins synthesis filter pressing garbage doing specifically to the present invention Explanation.
Embodiment:
First, the process of resins synthesis filter pressing garbage (kieselguhr cake):
Weigh 1500 grams of resins synthesis filter pressing garbage (kieselguhr cake), 1350 grams of 10%NaOH aqueous solutions (making by oneself).Will Scattered resins synthesis filter pressing silicon garbage (kieselguhr cake), 10%NaOH aqueous solutions input four-neck flask, are warming up to 50 DEG C, protect Temperature, the saponification under stirring took resin soap detection, and were washed with 325 mesh sieves, residue on sieve is controlled at 5 hours or so In the range of no more than 1%;Then 240 grams of Deca 10%HCl aqueous solution (making by oneself), adjusts pH value so that PH=8~9;Stand After 2 hours, the supernatant is separated, resin soap mixed liquor is standby in bottle.
Can be using point liquid bath separation water and an organic solvent, organic solvent is reclaimed by processing purification.
Wherein, in the present embodiment, it is 0.5% with the residue on sieve that 325 mesh sieves are washed, the pH value of regulation is 8.5.
2nd, resin soap mixed liquor application
(1) 800 grams of asphalt, 800 grams of 200# solvent naphthas are taken enter kettle and be warming up to 120 ± 5 DEG C of fusings, stir, it is cold But take the dish out of the pot to obtain asphaltic liquid
(2) 850 grams of asphaltic liquid, 150 grams of the resin soap mixed liquor prepared in the lower addition first step of stirring, grinding distribution are taken It is not more than 60 microns to fineness, adjusts viscosity (T-4) 70~120s, 120 mesh copper wire cloths are filtered and packaged, by modulation, drip is obtained Blue or green varnish.Wherein, T-4 represents painting -4, is a kind of viscosity measurement mode, and detection method is by standard GB/T/T1723-93 coating Regulation in viscosimetry, coating -4 viscosity meter analytical unit is in terms of " second ".
(3) bitumen varinishes project comparison and detection result
The present invention can be seen that by resins synthesis filter pressing garbage (kieselguhr cake) by the above-mentioned example that is embodied as The step process such as diluted alkaline saponification, point water, resin soap is applied in asphaltic liquid, makes bitumen varinishes, and contrast finds, using this The part index number of the bitumen varinishes product of bright preparation is better than like product on the market.Therefore, can not only reduce using the present invention The corresponding waste of enterprise processes expenditure, additionally it is possible to make full use of resins synthesis filter pressing garbage output to have the Colophonium of economic benefit Varnish, has reached twice laid, the purpose of potentiation of guaranteeing the quality.
Described at the recovery of resins synthesis filter pressing garbage of the invention in an illustrative manner above with reference to accompanying drawing Reason method.It will be understood by those skilled in the art, however, that the resins synthesis filter pressing garbage proposed by the invention described above Recovery and treatment method method, can be making various improvement on the basis of without departing from present invention.Therefore, guarantor of the invention Shield scope should be determined by the content of appending claims.

Claims (6)

1. a kind of recovery and treatment method of resins synthesis filter pressing garbage, comprises the steps:
(1) prepare resin soap mixed liquor:
By in resins synthesis filter pressing garbage, 10%NaOH aqueous solutions input saponification pond, under 50 DEG C of stirrings, saponification process is to resin Soap is detected without micelle;10%HCl aqueous solutions are added in saponification pond, PH=8-9 is adjusted, stood, divided water, obtain resin soap mixing Liquid;Wherein, the percentage by weight for putting into the composition in the saponification pond is respectively:Resins synthesis filter pressing garbage:45~55%, 10%NaOH aqueous solutions:40~50%, 10%HCl aqueous solution:5~10%;
(2) the resin soap mixed liquor prepared using asphaltic liquid process:
Asphalt, 200# solvent naphthas are entered into kettle and is warming up to 120 ± 5 DEG C of fusings, stirred, cool down the asphaltic liquid that takes the dish out of the pot to obtain; Asphaltic liquid stirring adds down the resin soap mixed liquor for preparing, grinding distribution to fineness to be not more than 60 microns, by adjusting viscosity And filtration, bitumen varinishes are obtained;Wherein, the asphalt, the percentage by weight of 200# solvent naphthas are to be 40~50%, institute The percentage by weight for stating resin soap mixed liquor is 10~20%.
2. the recovery and treatment method of resins synthesis filter pressing garbage as claimed in claim 1, wherein, the saponification under 50 DEG C of stirrings Process to resin soap during detecting without micelle, the resin soap is washed using 325 mesh sieves so that residue on sieve is not more than 1%.
3. the recovery and treatment method of resins synthesis filter pressing garbage as claimed in claim 2, wherein, the residue on sieve is 0.5%.
4. the recovery and treatment method of resins synthesis filter pressing garbage as claimed in claim 1, wherein, adding in saponification pond 10%HCl aqueous solutions, adjust PH=8-9, the upper strata organic solvent after standing, point water, after recovery point water in mixed liquor.
5. the recovery and treatment method of resins synthesis filter pressing garbage as claimed in claim 1, wherein, in the case where stirring in asphaltic liquid The resin soap mixed liquor that addition is prepared, grinding distribution to fineness are not more than 60 microns, during adjustment viscosity and filtration, will Viscosity is adjusted to (T-4) 70~120s.
6. the recovery and treatment method of resins synthesis filter pressing garbage as claimed in claim 5, wherein, in adjustment viscosity and filtration During, filtered using 120 mesh copper wire cloths.
CN201510222289.6A 2015-05-05 2015-05-05 Recycling method of resin synthesis filter-pressing waste Active CN104845526B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1045800A (en) * 1990-04-13 1990-10-03 天津市绝缘材料总厂 The recovery method of polyimide film waste
CN101139503A (en) * 2005-12-06 2008-03-12 青岛凤凰印染有限公司 Method for reclaiming saponifying abietyl from industrial waste water and device thereof
CN101811958A (en) * 2010-05-12 2010-08-25 桂林甙元生物科技有限公司 Process for separating and extracting natural ferulic acid with content not more than 98% from wastes in rice bran oil processing

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100887404B1 (en) * 2007-08-06 2009-03-06 이화공업 주식회사 Construction method for waterproofing and root penetration resistance

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1045800A (en) * 1990-04-13 1990-10-03 天津市绝缘材料总厂 The recovery method of polyimide film waste
CN101139503A (en) * 2005-12-06 2008-03-12 青岛凤凰印染有限公司 Method for reclaiming saponifying abietyl from industrial waste water and device thereof
CN101811958A (en) * 2010-05-12 2010-08-25 桂林甙元生物科技有限公司 Process for separating and extracting natural ferulic acid with content not more than 98% from wastes in rice bran oil processing

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