Summary of the invention
Technical problem to be solved by this invention is: provide the extra fine heavy calcium carbonate powder body production method that a kind of good product quality, production efficiency are high, energy consumption is low.
For solving the problems of the technologies described above the technical solution adopted in the present invention be: extra fine heavy calcium carbonate powder body production method, comprises the following steps:
A, be the calcium carbonate coarse fodder of diameter≤1cm by marble raw material crushing;
B, the calcium carbonate coarse fodder of diameter≤1cm to be ground by dry mill, obtain calcium carbonate powder compound;
C, calcium carbonate powder compound is carried out stage treatment, obtain the first step powder of granularity > j, granularity is the second stage powder of j ~ k, the third stage powder of granularity < k, wherein k < j, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, third stage powder adopts one of following two kinds of modes to process after collecting, when the granularity of third stage powder meet product granularity require time, direct feeding product homogenizing storehouse carries out homogenizing process, when the granularity of third stage powder be greater than product granularity require time, collection enters the second wet-milled slurry storehouse, the second wet type pulverizing mill is adopted to carry out wet grinding,
D, by after the calcium carbonate slurry drying and crushing after whole wet grinding, enter homogenizing storehouse and carry out homogenizing process, then pack.
Further: step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 1000 order ~ 1500 orders, third stage powder is after collecting, direct feeding product homogenizing storehouse carries out homogenizing process.
Further: step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 600 object first step powder, granularity is the 600 object second stage, order ~ 2500 powders, granularity < 2500 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder is after collecting, direct feeding product homogenizing storehouse carries out homogenizing process.
Further: step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder enters the second wet-milled slurry storehouse through collecting, the second wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders.
Further: in step C, wet grinding method is, water is added in calcium carbonate powder, be configured to the slurry that solid component content is 70% ~ 80%, be sent in wet type pulverizing mill by mashing pump, in wet type pulverizing mill, add the dispersion agent of slurry weight 1% ~ 3% simultaneously, then in grinding medium, complete grinding.
Further: dispersion agent is sodium polyacrylate.
Further: grinding medium is zirconium aluminium composite bead.
Further: wet type pulverizing mill is at least 2, parallel-series grinding.
Further: in wet grinding process, while adding dispersion agent, add the activator of slurry weight 2% ~ 5% in wet type pulverizing mill, activator is stearic acid late or titanate coupling agent.
Further: in step D, the drying temperature of calcium carbonate slurry is 250 DEG C ~ 280 DEG C.
The invention has the beneficial effects as follows: stage treatment is carried out to the meal of dry grinding, remove the powder of large size and small size particle diameter, the second stage powder getting median diameter carries out wet grinding, wet grinding efficiency can be improved, reduce production unit energy consumption, simultaneously product cut size narrow distribution, product fineness evenly; In addition, also pre-separation is out for the third stage powder of small size particle diameter, third stage powder is avoided to reassemble in wet grinding, improve mill efficiency and quality product, third stage powder also can directly use as final superfine powder product or process other specification products further simultaneously, improves the product rate of output.
Embodiment
Extra fine heavy calcium carbonate powder body production method, comprises the following steps:
A, by marble raw material by hammer crushing crusher machine, the marble of sieve cut-off footpath≤20 centimetre, puts in jaw crusher by vibration feeder, obtains the calcium carbonate coarse fodder of diameter≤1 centimetre through fragmentation;
B, by the calcium carbonate coarse fodder of diameter≤1cm by bobbing machine send into dry mill grind, obtain calcium carbonate powder compound; Dry mill can select raymond mill;
C, by multi-stage classifier, calcium carbonate powder compound is carried out stage treatment, obtain the first step powder of granularity > j, granularity is the second stage powder of j ~ k, the third stage powder of granularity < k, wherein k < j, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, third stage powder adopts one of following two kinds of modes to process after collecting, when the granularity of third stage powder meet product granularity require time, direct feeding product homogenizing storehouse carries out homogenizing process, when the granularity of third stage powder be greater than product granularity require time, collection enters the second wet-milled slurry storehouse, the second wet type pulverizing mill is adopted to carry out wet grinding, the processing mode of third stage powder is determined according to the value of k,
D, by after the calcium carbonate slurry drying and crushing after whole wet grinding, enter homogenizing storehouse and carry out homogenizing process, then pack.If third stage powder has also carried out wet grinding, then comprise the calcium carbonate slurry that the calcium carbonate slurry obtained after the powder wet grinding of the second stage, the second wet type pulverizing mill will obtain after the wet grinding of third stage powder by the first wet type pulverizing mill; If third stage powder sends into product homogenizing storehouse, then only include the calcium carbonate slurry that the first wet type pulverizing mill will obtain after the powder wet grinding of the second stage.
Particularly, in step C, the value of j and k is determined according to the product granularity of extra fine heavy calcium carbonate powder body, the product granularity of extra fine heavy calcium carbonate powder body is often 1000 order ~ 1500 orders, 2500 two kinds, order ~ 3000 orders, the value of k gets the maximum value of product granularity usually, namely when product granularity is 1000 order ~ 1500 order, k is 1000 orders, namely when product granularity is 2500 order ~ 3000 order, k is 2500 orders, and j can according to determining value again after test, in the present embodiment, when product granularity is 1000 order ~ 1500 order, k is 1000 orders, j is 300 orders, when product granularity is 2500 order ~ 3000 order, k is 2500 orders, j is 600 orders.
When product granularity is 1000 order ~ 1500 order, step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 1000 order ~ 1500 orders, third stage powder is after collecting, direct feeding product homogenizing storehouse carries out homogenizing process.
When product granularity is 2500 order ~ 3000 order, step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 600 object first step powder, granularity is the 600 object second stage, order ~ 2500 powders, granularity < 2500 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder is after collecting, direct feeding product homogenizing storehouse carries out homogenizing process.
Preferably, when product granularity is 2500 order ~ 3000 order, step C employing method is, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder enters the second wet-milled slurry storehouse through collecting, the second wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders.Adopt which, second stage powder and third stage powder are separated wet grinding, due to for wet grinding diameter of particle distribution narrower, thus, product granularity evenly, production efficiency is higher.
Preferably, in step C, wet grinding method is, water is added in calcium carbonate powder, be configured to the slurry that solid component content is 70% ~ 80%, be sent in wet type pulverizing mill by mashing pump, in wet type pulverizing mill, add the dispersion agent of slurry weight 1% ~ 3% simultaneously, then in grinding medium, complete grinding; Wherein, dispersion agent is preferably sodium polyacrylate, and grinding medium is preferably zirconium aluminium composite bead.
Preferably, wet type pulverizing mill is at least 2, and parallel-series is ground.In step C, in wet grinding process, the product granularity after 1 wet type pulverizing mill grinding is 2500 order ~ 3000 orders, and adopts 2 milling tandem, then product granularity can reach 4000 order ~ 5000 orders.Adopt the mode of milling tandem, the product of thinner specification can be produced.
Preferably, in wet grinding process, while adding dispersion agent, add the activator of slurry weight 2% ~ 5% in wet type pulverizing mill, activator is stearic acid late or titanate coupling agent, can enhance product performance.
Preferably, in step D, the drying temperature of calcium carbonate slurry is 250 DEG C ~ 280 DEG C.
Embodiment 1
1. by marble raw material by hammer crushing crusher machine, the marble of sieve cut-off footpath≤20 centimetre, puts in jaw crusher by vibration feeder, obtains the calcium carbonate coarse fodder of diameter≤1 centimetre through fragmentation;
2. the calcium carbonate coarse fodder of diameter≤1cm is sent into raymond mill by bobbing machine to grind, obtain calcium carbonate powder compound;
3. by multi-stage classifier, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 1000 order ~ 1500 orders, third stage powder, after collecting, is directly sent into product homogenizing storehouse and is carried out homogenizing process; The wet grinding method of second stage powder is: in calcium carbonate powder, add water, be configured to the slurry that solid component content is 75%, be sent in wet type pulverizing mill by mashing pump, in wet type pulverizing mill, add the sodium polyacrylate of slurry weight 1.5% simultaneously, then in zirconium aluminium composite bead, complete grinding.
4., after calcium carbonate slurry drying and crushing second stage powder obtained after wet grinding, enter homogenizing storehouse and carry out homogenizing process, then pack.The drying temperature of calcium carbonate slurry is 250 DEG C ~ 280 DEG C.
The present embodiment, can energy efficient 15% under the prerequisite ensureing quality product, production efficiency.
Embodiment 2
1. by marble raw material by hammer crushing crusher machine, the marble of sieve cut-off footpath≤20 centimetre, puts in jaw crusher by vibration feeder, obtains the calcium carbonate coarse fodder of diameter≤1 centimetre through fragmentation;
2. the calcium carbonate coarse fodder of diameter≤1cm is sent into raymond mill by bobbing machine to grind, obtain calcium carbonate powder compound;
3. by multi-stage classifier, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 600 object first step powder, granularity is the 600 object second stage, order ~ 2500 powders, granularity < 2500 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder, after collecting, is directly sent into product homogenizing storehouse and is carried out homogenizing process; The wet grinding method of second stage powder is: in calcium carbonate powder, add water, be configured to the slurry that solid component content is 70%, be sent in wet type pulverizing mill by mashing pump, in wet type pulverizing mill, add the sodium polyacrylate of slurry weight 1% simultaneously, add the stearic acid late of slurry weight 5%, then in zirconium aluminium composite bead, complete grinding.
4., after calcium carbonate slurry drying and crushing second stage powder obtained after wet grinding, enter homogenizing storehouse and carry out homogenizing process, then pack.The drying temperature of calcium carbonate slurry is 250 DEG C ~ 280 DEG C.
The present embodiment, can energy efficient 13% under the prerequisite ensureing quality product, production efficiency.
Embodiment 3
1. by marble raw material by hammer crushing crusher machine, the marble of sieve cut-off footpath≤20 centimetre, puts in jaw crusher by vibration feeder, obtains the calcium carbonate coarse fodder of diameter≤1 centimetre through fragmentation;
2. the calcium carbonate coarse fodder of diameter≤1cm is sent into raymond mill by bobbing machine to grind, obtain calcium carbonate powder compound;
3. by multi-stage classifier, calcium carbonate powder compound is carried out stage treatment, obtain granularity > 300 object first step powder, granularity is the 300 object second stage, order ~ 1000 powders, granularity < 1000 object third stage powder, and first step powder is returned dry mill grind, second stage powder is collected after entering the first wet-milled slurry storehouse, the first wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders, third stage powder enters the second wet-milled slurry storehouse through collecting, the second wet type pulverizing mill is adopted to carry out wet grinding, be ground to 2500 order ~ 3000 orders.The wet grinding method of second stage powder, third stage powder is: in calcium carbonate powder, add water, be configured to the slurry that solid component content is 80%, be sent in wet type pulverizing mill by mashing pump, in wet type pulverizing mill, add the sodium polyacrylate of slurry weight 3% simultaneously, add the titanate coupling agent of slurry weight 3%, then in zirconium aluminium composite bead, complete grinding.The wet grinding of second stage powder, third stage powder completes respectively in independently grinding system.
4., after calcium carbonate slurry drying and crushing second stage powder, third stage powder obtained after wet grinding, enter homogenizing storehouse and carry out homogenizing process, then pack.The drying temperature of calcium carbonate slurry is 250 DEG C ~ 280 DEG C.
The present embodiment, can energy efficient 20% under the prerequisite ensureing quality product, production efficiency.