CN104845036A - Decorating interior sound insulation material - Google Patents
Decorating interior sound insulation material Download PDFInfo
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- CN104845036A CN104845036A CN201510313358.4A CN201510313358A CN104845036A CN 104845036 A CN104845036 A CN 104845036A CN 201510313358 A CN201510313358 A CN 201510313358A CN 104845036 A CN104845036 A CN 104845036A
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Abstract
The invention relates to a decorating interior sound insulation material, which is prepared from the following raw materials in parts by weight: 42-56 parts of thermoplastic phenol resin, 20-25 parts of expanded vermiculite, 4-6 parts of polystyrene foamed plastic, 2-3 parts of a silane coupling agent, 1-1.5 parts of nano carbon black, 8-10 parts of polymethyl methacrylate, 0.1-0.2 part of an antioxidant, 0.1-0.2 part of a foaming agent, 0.2-0.3 part of magnesite, 2-3 parts of silica sol with the solid content of 10%-15%, 20-40 parts of 100-200-mesh montmorillonoid, 10-12 parts of a water-based polyurethane emulsion with the solid content of 8%-10%, 10-20 parts of collagenous fiber, 20-30 parts of waste felt and 2-5 parts of an assistant. The prepared expanded vermiculite-polyurethane composite emulsion-wrapped thermoplastic phenol resin nonwoven sound insulation material is light in weight, small in thickness and good in sound insulation effect, and has a good market prospect.
Description
Technical field
The present invention relates to a kind of nonwoven acoustic insulator material, be specifically related to a kind of decoration interior trim expanded vermiculite-urethane composite emulsion coating thermoplastic phenolic resin nonwoven acoustic insulator material.
Background technology
Now, along with the continuous acceleration of urbanization, noise pollution also becomes more and more serious.In order to effectively cut off noise, common settling mode uses sound-proof material.Existing sound-proof material is generally cement concrete, sheet glass etc., these sound insulations etc.The soundproof effect of these sound-proof materials is not very well, and therefore common terms of settlement strengthens the thickness of sound-proof material.The problem caused like this is that sound-proof material quality is overweight, high cost, and installation process is very inconvenient.
The polypropylene-base composite nonwoven material obtained with meltblown is with its ultra-fine fibrous texture, produce simple efficient, the feature such as nontoxic becomes the sound-proof material of class widespread use in automotive trim, the most short texture of these materials, smooth fibrous outer reduces the specific surface area of material, thus sound wave oscillatory extinction transformation time is in the material shortened, do not reach gratifying soundproof effect, noise reduction is promoted often through increase material thickness when reality uses, finished product exists yielding simultaneously, anti-rebound resilience is poor, easy generation electrostatic, the shortcomings such as poor heat resistance.
Summary of the invention
For the deficiency of current material, the object of the present invention is to provide a kind of expanded vermiculite-urethane composite emulsion coating thermoplastic phenolic resin nonwoven acoustic insulator material.This material has larger specific surface area, and in structure, comparatively traditional non-woven materials is more tight, and noise reduction is obvious, to achieve these goals, the technical solution used in the present invention is as follows: a kind of decoration interior sound insulation material, described sound-proof material is made up of the raw material of following weight part: thermoplastic phenol's resin 42-56, expanded vermiculite 20-25, polystyrene foamed plastics 4-6, silane coupling agent 2-3, nano carbon black 1-1.5, polymethylmethacrylate 8-10, oxidation inhibitor 0.1-0.2, whipping agent 0.1-0.2, magnesite 0.2-0.3, solid content is the silicon dioxide gel 2-3 of 10-15%, 100-200 order polynite 20-24, solid content is the aqueous polyurethane emulsion 10-12 of 8-10%, collegen filament 10-20, waste wool felt 20-30, auxiliary agent 2-5, described expanded vermiculite doubly forms the particulate matter by inside with countless tiny thin layer hole through 1000-1200 DEG C of high-temperature roasting enlarged volume 15-25 after being pulverized by vermiculite, described collegen filament prepare through pretreated useless leather by finite concentration defibrination in paste roller mill, described auxiliary agent is made up of the raw material of following weight part: 400-500 order fine hair powder 1-2, sodium lauryl sulphate 0.5-0.6, propylene glycol 3-5, solid content are zirconia sol 4-5, nano-nickel oxide 0.6-0.8, the water 10-12 of 15-20%, preparation method is: first drop in water by propylene glycol, sodium lauryl sulphate, be stirred to after material dissolves dispersion completely, add other leftover materials again, high-speed stirring is dispersed in the solution to fine hair powder, nano-nickel oxide, to obtain final product.
Preferably, described defibrination rotating speed is that 4000-6000 turns.
Preferably, the solid content of described zirconia sol is 18%.
Preferably, the solid content of described aqueous polyurethane emulsion is 9%.
Preferably, the consumption of described expanded vermiculite is 23 parts.
Usefulness of the present invention is: a kind of expanded vermiculite prepared by the present invention-urethane composite emulsion coating thermoplastic phenolic resin nonwoven acoustic insulator quality of materials is light, and thickness is little, and soundproof effect is very good, has good market outlook.The advantage of conventional polypropylene nonwoven material has been acted on through the fibre web material that obtains of composite modified master batch spray silk, and its mechanical property improves, possesses excellent weatherable, long-time use is indeformable, and the urethane composite emulsion of preparation is after the coated solidification of fiber surface, the material wherein adulterated makes fibre web intensity improve, and damping is strengthened, and effect of vibration and noise reduction is obvious; Sound-proof material light weight environmental protection prepared by the present invention, noise reduction is lasting, and not polluting environment inside car, is a kind of Soundproof material for vehicle of novel practical.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described, but the present invention's scope required for protection is not limited to the described scope of embodiment.
embodiment 1:
A kind of decoration interior sound insulation material, described sound-proof material is made up of the raw material of following weight part: aqueous polyurethane emulsion 10, collegen filament 10 that the silicon dioxide gel 2 that thermoplastic phenol's resin 42, expanded vermiculite 20, polystyrene foamed plastics 4, silane coupling agent 2, nano carbon black 1, polymethylmethacrylate 8, oxidation inhibitor 0.1, whipping agent 0.1, magnesite 0.2, solid content are 10%, 100-200 order polynite 20, solid content are 8-10%; Waste wool felt 10; Auxiliary agent 2;
Described expanded vermiculite doubly forms the particulate matter by inside with countless tiny thin layer hole through 1000-1200 DEG C of high-temperature roasting enlarged volume 15-25 after being pulverized by vermiculite;
Described collegen filament prepare through pretreated useless leather by finite concentration defibrination in paste roller mill;
Described auxiliary agent is made up of the raw material of following weight part: 400-500 order fine hair powder 1, sodium lauryl sulphate 0.5, propylene glycol 3, solid content are zirconia sol 4, nano-nickel oxide 0.6, the water 10 of 15-20%, preparation method is: first drop in water by propylene glycol, sodium lauryl sulphate, be stirred to after material dissolves dispersion completely, add other leftover materials again, high-speed stirring is dispersed in the solution to fine hair powder, nano-nickel oxide, to obtain final product.
The sound-proof material obtained by the present embodiment is prepared into the thick thin layer of 8mm, and its area density is: 362.6g/m
-2; Longitudinal tensile strength (N. (5cm)
-1) be: 58.2.
Its sound-proofing properties test result is:
| Frequency of sound wave | 100Hz | 200Hz | 500Hz | 1KHz | 2KHz | 3KHz | 4KHz | 5KHz |
| Acousticreduction factor | 0.05 | 0.16 | 0.34 | 0.56 | 0.70 | 0.85 | 0.90 | 0.95 |
embodiment 2:
A kind of decoration interior sound insulation material, is characterized in that: described sound-proof material is made up of the raw material of following weight part: thermoplastic phenol's resin 56, expanded vermiculite 25, polystyrene foamed plastics 6, silane coupling agent 3, nano carbon black 1.5, polymethylmethacrylate 10, oxidation inhibitor 0.2, whipping agent 0.2, magnesite 0.3, solid content are the silicon dioxide gel 3 of 10-15%, 100-200 order polynite 24, solid content are 8-10% aqueous polyurethane emulsion 12, collegen filament 20; Waste wool felt 30; Auxiliary agent 5;
Described expanded vermiculite doubly forms the particulate matter by inside with countless tiny thin layer hole through 1000-1200 DEG C of high-temperature roasting enlarged volume 15-25 after being pulverized by vermiculite;
Described collegen filament prepare through pretreated useless leather by finite concentration defibrination in paste roller mill;
Described auxiliary agent is made up of the raw material of following weight part: 400-500 order fine hair powder 2, sodium lauryl sulphate 0.6, propylene glycol 5, solid content are zirconia sol 5, nano-nickel oxide 0.8, the water 12 of 15-20%, preparation method is: first drop in water by propylene glycol, sodium lauryl sulphate, be stirred to after material dissolves dispersion completely, add other leftover materials again, high-speed stirring is dispersed in the solution to fine hair powder, nano-nickel oxide, to obtain final product.
The sound-proof material obtained by the present embodiment is prepared into the thick thin layer of 10mm, and its area density is: 410.6g/m
-2; Longitudinal tensile strength (N. (5cm)
-1) be: 78.5.
Its sound-proofing properties test result is:
| Frequency of sound wave | 100Hz | 200Hz | 500Hz | 1KHz | 2KHz | 3KHz | 4KHz | 5KHz |
| Acousticreduction factor | 0.08 | 0.36 | 0.84 | 0.9 | 1.01 | 1.25 | 1.40 | 1.64 |
The above; be only the specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the present invention; the change can expected without creative work or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.
Claims (5)
1. a decoration interior sound insulation material, it is characterized in that: described sound-proof material is made up of the raw material of following weight part: thermoplastic phenol's resin 42-56 part, expanded vermiculite 20-25 part, polystyrene foamed plastics 4-6 part, silane coupling agent 2-3 part, nano carbon black 1-1.5 part, polymethylmethacrylate 8-10 part, oxidation inhibitor 0.1-0.2 part, whipping agent 0.1-0.2 part, magnesite 0.2-0.3 part, solid content is silicon dioxide gel 2-3 part of 10-15%, 100-200 order polynite 20-24 part, solid content is aqueous polyurethane emulsion 10-12 part of 8-10%, collegen filament 10-20 part, waste wool felt 20-30 part, auxiliary agent 2-5 part etc.,
Described expanded vermiculite doubly forms through 1000-1200 DEG C of high-temperature roasting enlarged volume 15-25 the particulate matter that inside has countless tiny thin layer hole after being pulverized by vermiculite;
Described collegen filament prepare through pretreated useless leather by finite concentration defibrination in paste roller mill;
Described auxiliary agent is made up of the raw material of following weight part: 400-500 order fine hair powder 1-2, sodium lauryl sulphate 0.5-0.6, propylene glycol 3-5, solid content are zirconia sol 4-5, nano-nickel oxide 0.6-0.8, the water 10-12 of 15-20%, preparation method is: first drop in water by propylene glycol, sodium lauryl sulphate, be stirred to after material dissolves dispersion completely, add other leftover materials again, high-speed stirring is dispersed in the solution to fine hair powder, nano-nickel oxide, to obtain final product.
2. a kind of decoration interior sound insulation material as claimed in claim 1, is characterized in that: described defibrination rotating speed is that 4000-6000 turns.
3. a kind of decoration interior sound insulation material as claimed in claim 1, is characterized in that: the solid content of described zirconia sol is 18%.
4. a kind of decoration interior sound insulation material as claimed in claim 1, is characterized in that: the solid content of described aqueous polyurethane emulsion is 9%.
5. the one decoration interior sound insulation material as described in claim 1-4, is characterized in that: described expanded vermiculite forms the inner particulate matter with countless tiny thin layer hole through 1100 DEG C of high-temperature roasting enlarged volume 25 times after being pulverized by vermiculite.
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| CN201510313358.4A CN104845036B (en) | 2015-06-09 | 2015-06-09 | A kind of decoration interior sound insulation material |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105271943A (en) * | 2015-10-12 | 2016-01-27 | 苏州法斯特信息科技有限公司 | Sound insulation and adsorption material for indoor decoration and preparation method thereof |
| CN107383842A (en) * | 2017-08-01 | 2017-11-24 | 合肥欧仕嘉机电设备有限公司 | A kind of sound-absorbing building panel material and preparation method thereof |
| CN107698932A (en) * | 2017-09-29 | 2018-02-16 | 句容市武杭传动机械制造有限公司 | A kind of light environment-friendly type electrical equipment foam packaging box of quality and its production technology |
| CN108164854A (en) * | 2018-01-31 | 2018-06-15 | 商丘职业技术学院 | A kind of building acoustic material of environment-friendly light |
| CN108544807A (en) * | 2018-04-23 | 2018-09-18 | 合肥协耀玻璃制品有限公司 | A kind of heat-barrier material and preparation method thereof for glass |
| CN113415039A (en) * | 2021-05-28 | 2021-09-21 | 江苏东宇墙纸有限公司 | Wallpaper with sound insulation function and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107698932A (en) * | 2017-09-29 | 2018-02-16 | 句容市武杭传动机械制造有限公司 | A kind of light environment-friendly type electrical equipment foam packaging box of quality and its production technology |
| CN108164854A (en) * | 2018-01-31 | 2018-06-15 | 商丘职业技术学院 | A kind of building acoustic material of environment-friendly light |
| CN108544807A (en) * | 2018-04-23 | 2018-09-18 | 合肥协耀玻璃制品有限公司 | A kind of heat-barrier material and preparation method thereof for glass |
| CN113415039A (en) * | 2021-05-28 | 2021-09-21 | 江苏东宇墙纸有限公司 | Wallpaper with sound insulation function and preparation method thereof |
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| CN104845036B (en) | 2016-03-23 |
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Inventor after: Xiao Weimin Inventor after: Lu Weijiang Inventor after: Tian Yi Inventor after: Wang Guangke Inventor after: Liu Xiaosheng Inventor after: Zhang Bin Inventor after: Wei Zhiyong Inventor after: Li Xianhui Inventor after: Wang Shiqiang Inventor after: Nie Jingkai Inventor after: Han Yu Inventor after: Chen Xin Inventor after: Fan Chao Inventor before: Li Pinglan |
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Effective date of registration: 20160413 Address after: 100054 Beijing Taoranting Park Road, Xicheng District, No. 55 Patentee after: Beijing Research Inst. of Labour Protection Science Patentee after: GLOBAL ENERGY INTERCONNECTION RESEARCH INSTITUTE Address before: The streets of Jiyang city of Shaoxing province Zhejiang 311899 Pavilion Village in Zhuji City Patentee before: Li Pinglan |
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Effective date of registration: 20180209 Address after: 100054 Beijing Taoranting Park Road, Xicheng District, No. 55 Co-patentee after: Global energy Internet Institute, Inc. Patentee after: Beijing Research Inst. of Labour Protection Science Co-patentee after: Beijing Municipal Institute of Labour Protection Technology Development Co., Ltd. Co-patentee after: Zhejiang Electric Power Co., Ltd. Address before: 100054 Beijing Taoranting Park Road, Xicheng District, No. 55 Co-patentee before: GLOBAL ENERGY INTERCONNECTION RESEARCH INSTITUTE Patentee before: Beijing Research Inst. of Labour Protection Science |