CN104844978A - Wear-resistant heat-resistant fluororubber modified PVC (polyvinyl chloride) cable material for automobile wire harnesses and preparation method thereof - Google Patents

Wear-resistant heat-resistant fluororubber modified PVC (polyvinyl chloride) cable material for automobile wire harnesses and preparation method thereof Download PDF

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Publication number
CN104844978A
CN104844978A CN201510285469.9A CN201510285469A CN104844978A CN 104844978 A CN104844978 A CN 104844978A CN 201510285469 A CN201510285469 A CN 201510285469A CN 104844978 A CN104844978 A CN 104844978A
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China
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parts
rubber
cable material
automobile wire
pvc
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Pending
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CN201510285469.9A
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Chinese (zh)
Inventor
琚克刚
关绍文
翟阿蕾
罗杰
谷洪涛
朱艳
刘育峰
胡青霞
琚一辉
张燕
琚一雄
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Hefei Deren Electronic Devices Co Ltd
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Hefei Deren Electronic Devices Co Ltd
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Priority to CN201510285469.9A priority Critical patent/CN104844978A/en
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06—Homopolymers or copolymers of vinyl chloride
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/011—Nanostructured additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/08—Stabilised against heat, light or radiation or oxydation
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/20—Applications use in electrical or conductive gadgets
    • C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention relates to a wear-resistant fluororubber modified PVC (polyvinyl chloride) cable material for automobile wire harnesses, which is prepared from the following raw materials in parts by weight: 65-70 parts of PVC, 7-8 parts of calcium zinc stabilizer, 40-50 parts of trioctyl trimellitate, 2.5-3 parts of triallyl isocyanurate, 0.2-0.3 part of dicumyl peroxide, 4-5 parts of black silicon carbide micropowder, 20-25 parts of hexafluoropropylene terpolymer rubber, 4-4.5 parts of nano zinc oxide, 2.5-3 parts of bisphenol AF, 2-2.5 part of ethylene propylene diene monomer rubber, 2.4-2.8 parts of zinc diethyl dithiocarbamate, 0.8-1.1 parts of alkaline lead diphthalate, 1.8-2.2 parts of melamine, 1.2-1.6 parts of xylene, 18-22 parts of thermoplastic polyurethane and 0.8-0.9 part of antioxidant 1010. The black silicon carbide micropowder and ethylene propylene diene monomer rubber are utilized to enhance the wear resistance and flexibility of the cable material.

Description

A kind of wear resistant automobile wire harness fluororubber modified PVC cable material and preparation method thereof
Technical field
The present invention relates to CABLE MATERIALS field, particularly relate to a kind of wear resistant automobile wire harness fluororubber modified PVC cable material and preparation method thereof.
Background technology
Thermoplastic polyurethane (TPU) is the elastomerics that a kind of performance is fabulous, has excellent resistance to acids and bases, oil-proofness and mechanical property, and use temperature scope is large, can be used as toughner or the properties-correcting agent of PVC material.TPU can also improve the processing fluidity of PVC material, plays plasticization effect.But because TPU price is more expensive, and flame retardant resistance is poor, its application is restricted.The trade mark of PVC is many, and application is wide, and cost is low, is a kind of important general-purpose plastics.TPU and PVC mixing is crosslinked, effectively can reduce the cost of TPU, improves performance, expands its range of application; On the other hand, TPU add the resistance to low temperature that effectively can improve PVC.
" the automobile development of PVC/ thermoplastic polyurethane crosslinked electric cable material " one literary composition uses formula: PVC100 part, calcium zinc stabilizer 8 parts, TOTM 50 parts, TAIC 3 parts, DCP 0.2 part, TPU 30 parts, 0.8 part, oxidation inhibitor, other auxiliary agents are appropriate, produce qualified cable for car material, but this CABLE MATERIALS are also not fully up to expectations in thermotolerance, oil-proofness, ultra-violet resistance, oxidation-resistance, erosion resistance, resistance to weathering, resistance to air loss, wear resistance, lower temperature resistance etc.
Viton has the feature of very excellent radiation hardness, high temperature resistant, oil resistant, resistance to high vacuum and acid and alkali-resistance, resistant to many pharmaceutical chemicals, viton and other raw materials and technique can be used to carry out modification to PVC/ thermoplastic polyurethane crosslinked electric cable material, to improve the properties of this CABLE MATERIALS.
Summary of the invention
The object of the present invention is to provide the fluororubber modified PVC cable material of a kind of wear resistant automobile wire harness, wear resistance, the snappiness of this CABLE MATERIALS are good.
Technical scheme of the present invention is as follows:
The fluororubber modified PVC cable material of a kind of wear resistant automobile wire harness, it is characterized in that being made up of the raw material of following weight part: PVC65-70, calcium zinc stabilizer 7-8, trioctyl trimellitate 40-50, cyanacrylate 2.5-3, dicumyl peroxide 0.2-0.3, black silicon carbide micro mist 4-5, R 1216 terpolymer rubber 20-25, nano zine oxide 4-4.5, bisphenol AF 2.5-3, terpolymer EP rubber 2-2.5, zinc diethyldithiocarbamate 2.4-2.8, two alkaline lead phthalate 0.8-1.1, trimeric cyanamide 1.8-2.2, dimethylbenzene 1.2-1.6, thermoplastic polyurethane 18-22, antioxidant 1010 0.8-0.9.
The described wear resistant automobile wire harness production method of fluororubber modified PVC cable material, is characterized in that:
(1) by R 1216 terpolymer rubber, dicumyl peroxide, nano zine oxide, trimeric cyanamide, black silicon carbide micro mist, maleic anhydride, dimethylbenzene mixing, send in mill, begin to pratise 4-5 minute at 60-70 DEG C, obtains colloid;
(2) colloid (1) step obtained and PVC, terpolymer EP rubber, two alkaline lead phthalates, calcium zinc stabilizer, trioctyl trimellitate, cyanacrylate, antioxidant 1010 are sent in high-speed mixer, high-speed stirring, when temperature of charge reaches 115-120 DEG C, material is put into cold mixer stirring at low speed, the discharging when material is cooled to 45-55 DEG C, obtains mixture;
(3) when not heating, material obtained for step (2) being sent in high-speed mixer with other remaining components and mixes 4-5 minute, then sending into parallel double-screw extruder, extruding pelletization at 140-145 DEG C;
(4) pellet (3) step obtained is sent in mill and is hacked at 140-145 DEG C, then sends in extrusion press, at 170-180 DEG C of lower sheeting process 3-4 minute, at room temperature crosslinked 1-2 hour, to obtain final product.
Beneficial effect of the present invention
CABLE MATERIALS of the present invention uses thermoplastic polyurethane, viton and PVC blended, cross-linking modified, effectively can improve the performance of CABLE MATERIALS, effectively can improve the lower temperature resistance of PVC, thermotolerance, oxidation-resistance, oil-proofness, erosion resistance, insulativity, resistance to air loss and resistance to weathering, expand its range of application; By using black silicon carbide micro mist, terpolymer EP rubber, improve the wear resistance of CABLE MATERIALS, snappiness.
Embodiment
The fluororubber modified PVC cable material of a kind of wear resistant automobile wire harness, is made up of the raw material of following weight part (kilogram): PVC68, calcium zinc stabilizer 7.5, trioctyl trimellitate 45, cyanacrylate 2.8, dicumyl peroxide 0.3, black silicon carbide micro mist 4.5, R 1216 terpolymer rubber 23, nano zine oxide 4.3, bisphenol AF 2.8, terpolymer EP rubber 2.3, the alkaline lead phthalate 1 of zinc diethyldithiocarbamate 2.6, two, trimeric cyanamide 2, dimethylbenzene 1.4, thermoplastic polyurethane 20, antioxidant 1010 0.8.
The described wear resistant automobile wire harness production method of fluororubber modified PVC cable material, is characterized in that:
(1) by R 1216 terpolymer rubber, dicumyl peroxide, nano zine oxide, trimeric cyanamide, black silicon carbide micro mist, maleic anhydride, dimethylbenzene mixing, send in mill, begin to pratise at 65 DEG C 5 minutes, obtain colloid;
(2) colloid (1) step obtained and PVC, terpolymer EP rubber, two alkaline lead phthalates, calcium zinc stabilizer, trioctyl trimellitate, cyanacrylate, antioxidant 1010 are sent in high-speed mixer, high-speed stirring, when temperature of charge reaches 118 DEG C, material is put into cold mixer stirring at low speed, the discharging when material is cooled to 50 DEG C, obtains mixture;
(3) when not heating, material obtained for step (2) being sent in high-speed mixer with other remaining components and mixes 4 minutes, then sending into parallel double-screw extruder, extruding pelletization at 140 DEG C;
(4) pellet (3) step obtained is sent in mill and is hacked at 140 DEG C, then sends in extrusion press, 176 DEG C of lower sheeting process 3 minutes, at room temperature crosslinked 1.5 hours, to obtain final product.
Experimental data:
The tensile strength of this embodiment CABLE MATERIALS is 24.6MPa after tested, and elongation at break is 342%, and aging back draft change rate of strength is 8%, aging rear elongation at break velocity of variation is-8%, 200 DEG C of heat-stable times are 150min, and impact embrittlement temperature and be-45 DEG C, 20 DEG C of volume specific resistances are 3.1 × 10 12Ω ﹒ m, hot unit elongation is 136%.

Claims (2)

1. the fluororubber modified PVC cable material of wear resistant automobile wire harness, it is characterized in that being made up of the raw material of following weight part: PVC65-70, calcium zinc stabilizer 7-8, trioctyl trimellitate 40-50, cyanacrylate 2.5-3, dicumyl peroxide 0.2-0.3, black silicon carbide micro mist 4-5, R 1216 terpolymer rubber 20-25, nano zine oxide 4-4.5, bisphenol AF 2.5-3, terpolymer EP rubber 2-2.5, zinc diethyldithiocarbamate 2.4-2.8, two alkaline lead phthalate 0.8-1.1, trimeric cyanamide 1.8-2.2, dimethylbenzene 1.2-1.6, thermoplastic polyurethane 18-22, antioxidant 1010 0.8-0.9.
2. the wear resistant automobile wire harness production method of fluororubber modified PVC cable material according to claim 1, is characterized in that:
(1) by R 1216 terpolymer rubber, dicumyl peroxide, nano zine oxide, trimeric cyanamide, black silicon carbide micro mist, maleic anhydride, dimethylbenzene mixing, send in mill, begin to pratise 4-5 minute at 60-70 DEG C, obtains colloid;
(2) colloid (1) step obtained and PVC, terpolymer EP rubber, two alkaline lead phthalates, calcium zinc stabilizer, trioctyl trimellitate, cyanacrylate, antioxidant 1010 are sent in high-speed mixer, high-speed stirring, when temperature of charge reaches 115-120 DEG C, material is put into cold mixer stirring at low speed, the discharging when material is cooled to 45-55 DEG C, obtains mixture;
(3) when not heating, material obtained for step (2) being sent in high-speed mixer with other remaining components and mixes 4-5 minute, then sending into parallel double-screw extruder, extruding pelletization at 140-145 DEG C;
(4) pellet (3) step obtained is sent in mill and is hacked at 140-145 DEG C, then sends in extrusion press, at 170-180 DEG C of lower sheeting process 3-4 minute, at room temperature crosslinked 1-2 hour, to obtain final product.
CN201510285469.9A 2015-05-29 2015-05-29 Wear-resistant heat-resistant fluororubber modified PVC (polyvinyl chloride) cable material for automobile wire harnesses and preparation method thereof Pending CN104844978A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106543588A (en) * 2016-10-28 2017-03-29 无锡市永兴金属软管有限公司 A kind of polrvinyl chloride elastomer based on carbonization Si modification and preparation method thereof
CN107236211A (en) * 2017-06-16 2017-10-10 安徽滁州德威新材料有限公司 Odorless polyvinyl chloride composition for wire cable and preparation method
CN107383677A (en) * 2017-07-25 2017-11-24 合肥达户电线电缆科技有限公司 A kind of environment-friendly cable material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509274A (en) * 2013-08-30 2014-01-15 安徽天民电气科技有限公司 Oil-resistant cold-resistant ultraviolet-proof polyvinyl chloride/nitrile rubber composite cable material and preparation method thereof
CN103524946A (en) * 2013-10-17 2014-01-22 宁波一舟塑胶有限公司 High-temperature-resistant thermoplastic polyvinyl chloride cable material and preparation method thereof
CN103589102A (en) * 2013-10-29 2014-02-19 绿宝电缆（集团）有限公司 Pliable tough cold-resistant anti-aging modified acrylate rubber cable material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509274A (en) * 2013-08-30 2014-01-15 安徽天民电气科技有限公司 Oil-resistant cold-resistant ultraviolet-proof polyvinyl chloride/nitrile rubber composite cable material and preparation method thereof
CN103524946A (en) * 2013-10-17 2014-01-22 宁波一舟塑胶有限公司 High-temperature-resistant thermoplastic polyvinyl chloride cable material and preparation method thereof
CN103589102A (en) * 2013-10-29 2014-02-19 绿宝电缆（集团）有限公司 Pliable tough cold-resistant anti-aging modified acrylate rubber cable material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106543588A (en) * 2016-10-28 2017-03-29 无锡市永兴金属软管有限公司 A kind of polrvinyl chloride elastomer based on carbonization Si modification and preparation method thereof
CN107236211A (en) * 2017-06-16 2017-10-10 安徽滁州德威新材料有限公司 Odorless polyvinyl chloride composition for wire cable and preparation method
CN107383677A (en) * 2017-07-25 2017-11-24 合肥达户电线电缆科技有限公司 A kind of environment-friendly cable material and preparation method thereof

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Application publication date: 20150819