The recovery method that a kind of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual
Technical field
The present invention relates to the residual recovery method of still produced in a kind of polymkeric substance antioxidant product production process, particularly relate to the recovery method that the still that produces in phosphite ester kind antioxidant production process is residual.More particularly, the present invention relates to the recovery method that the still that produces in phosphorous acid esters three [2.4-di-tert-butyl-phenyl] phosphorous acid ester production process is residual.
Background technology
Three [2.4-di-tert-butyl-phenyl] phosphorous acid ester, be most widely used at present, of paramount importance a kind of outstanding phosphorous acid esters plastics auxiliary antioxidant, colourless dirt, colourless change, high temperature resistant, volatility is low, hydrolytic resistance give prominence to.The change of molecular weight that can prevent polymkeric substance oxidative degradation in the course of processing (as mixture/granulation, secondary processing and recycling) from causing (as chain rupture/crosslinked), prevents colour-change.Excellent processing stability and colour stability can be provided for plastics.Be widely used in the poly-and multipolymer of polyolefine, vinylbenzene list, elastomerics, tackiness agent, engineering plastics (as: PE, PP, PVC, PS, polymeric amide, polycarbonate, ABS) etc. macromolecular material and powder coating, softening agent, commercial fatty, other organic substrate of mineral wet goods.
Three [2.4-di-tert-butyl-phenyl] phosphorous acid ester carries out chemical reaction with 2.4-DI-tert-butylphenol compounds and phosphorus trichloride, reaction mixture through crystallization and purification, then through centrifugal, dry and obtain.In order to enable in phosphorus trichloride molecular structure three chlorine atoms be replaced completely, in blending process, usually allow 2.4-DI-tert-butylphenol compounds little over amount, excessive 2.4-DI-tert-butylphenol compounds and other compositions are removed in later crystallization, rotary process.Crystallisation process solvent for use is generally alcohols, as methyl alcohol, ethanol, Virahol, the trimethyl carbinol etc., in crystallization and centrifugal process, major part three [2.4-di-tert-butyl-phenyl] phosphorous acid ester products crystallization in a solvent, and drying process is entered after centrifugation, rotary process gained filtrate is commonly called mother liquor, although major part three [2.4-di-tert-butyl-phenyl] phosphorous acid ester is centrifuged separation and enters drying process, but have a small amount of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester to be retained in crystalline mother solution with the state of saturated solution, when also having centrifugal, part three [2.4-di-tert-butyl-phenyl] phosphorous acid ester passes filter bag and enters mother liquor because crystal formation is tiny, the 2.4-DI-tert-butylphenol compounds of excessive and non-complete reaction is also comprised in mother liquor, and raw material is brought into and reacts other impurity of generation.Crystalline mother solution proceeds to still kettle by Distillation recovery alcohols recrystallisation solvent, the residue of distilling off solvent claims still residual usually, the still of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester is residual about containing 50-70%2.4-DI-tert-butylphenol compounds, 20-40% tri-[2.4-di-tert-butyl-phenyl] phosphorous acid ester, 10-20% alcoholic solvent and other impurity, 2.4-DI-tert-butylphenol compounds is the important source material of synthesis three [2.4-di-tert-butyl-phenyl] phosphorous acid ester.Reclaim still is residual, not only can obtain a large amount of 2.4-DI-tert-butylphenol compounds, reduce production cost, and residue is made full use of, achieve and turn waste into wealth, decrease environmental pollution.
CN94118738.1, CN201010607161.9 report the mother liquid recovery process of antioxidant 1010, and CN200610118084.4 reports the mother liquid recovery process of oxidation inhibitor 245.Because antioxidant 1010 and oxidation inhibitor 245 are all Hinered phenols antioxidants, the mother liquor of Hinered phenols antioxidant product can generate corresponding alcohol and 3 after alcoholysis, 5-methyl esters, and three [2.4-di-tert-butyl-phenyl] phosphorous acid ester is phosphite ester kind antioxidant, the character that three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual and composition and the former distinguish very large, so Hinered phenols antioxidant mother liquor reclaiming method is not exclusively applicable to the residual recovery of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester stills.Technique for the residual recovery of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester stills has no reported in literature.
Summary of the invention
The invention provides the recovery method that in a kind of phosphorous acid esters three [2.4-di-tert-butyl-phenyl] phosphorous acid ester production process, still is residual, to realize turning waste into wealth, economize on resources, realize environment protection.
Technical scheme of the present invention is:
The recovery method that in a kind of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester production process, still is residual, comprises the following steps:
By residual for three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still, water, mineral acid drops into hydrolysis vessels in setting ratio, heating up and stirring makes material fully mix, insulation hydrolysis, described hydrolysis temperature is 90-100 DEG C, hydrolysis time 30-150 minute, hydrolysis terminates rear stopping and stirring stratification, feed separation is organic phase and aqueous phase, after aqueous phase is limpid, lower floor's aqueous phase is released, organic phase is proceeded to water distilling apparatus underpressure distillation, keep water distilling apparatus internal pressure 1.00 KPa-4.00KPa, collect 130-160 DEG C of cut, namely 2.4-di-tert-butyl phenolic product is obtained.
Described three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual, be made up of the component of following mass percentage: 50-70%2.4-DI-tert-butylphenol compounds, 20-40% tri-[2.4-di-tert-butyl-phenyl] phosphorous acid ester, 10-20% alcoholic solvent and other impurity.
The add-on of described water is the 20-40% of the residual quality of still.
The add-on of described mineral acid is the 0.1-1% of the residual quality of still.
Described mineral acid is mass concentration is 20 ~ 40%(w/w) technical hydrochloric acid, mass concentration be 30 ~ 98%(w/w) industrial sulphuric acid, mass concentration be 30 ~ 70%(w/w) industrial nitric acid or mass concentration be 30 ~ 100%(w/w) the one of industrial phosphoric acid, preferably technical hydrochloric acid or industrial sulphuric acid, particularly preferably be industrial sulphuric acid.
Described alcoholic solvent is the one of methyl alcohol, ethanol, Virahol and the trimethyl carbinol.
The invention has the beneficial effects as follows: oxidation inhibitor three [2.4-di-tert-butyl-phenyl] is not rationally recycled if the still produced in phosphorous acid ester production process is residual, the distillation residue then can only worked as in danger wastes classification transfer to the speciality chemical Hazardous wastes process company of qualification to carry out the burning disposal of specialty, produce the residual oxidation inhibitor manufacturer of still on the one hand and need pay expensive processing costs to chemical hazard disposal company, speciality chemical Hazardous wastes process company still can produce great amount of carbon dioxide in the residual process of this still of process on the other hand, the exhaust gas emissions such as steam, be unfavorable for environment protection, the present invention is by adding the hydrolysis of a small amount of water to the still in three [2.4-di-tert-butyl-phenyl] phosphorous acid ester production process is residual, distillation, carry out innoxious recovery, not only can reclaim a large amount of valuable organic raw material 2, 4-DI-tert-butylphenol compounds, reduce production cost, realization is turned waste into wealth, economize on resources, and reduce waste discharge, realize environment protection.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described, but be not intended to limit scope of patent protection of the present invention.Under the prerequisite not exceeding technical solution of the present invention, any change that those of ordinary skill in the art made for the present invention easily realize all will fall within scope of patent protection of the present invention.
Embodiment 1
Electric stirring is being housed, thermometer, in the 500ml four-hole boiling flask of condenser, add 20 grams of water, 0.1 gram of concentration is 31%(w/w) technical hydrochloric acid, 100 gram of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual, this still is residual, and to detect 2.4-DI-tert-butylphenol compounds content through high performance liquid chromatography be 51.8%, three [2.4-di-tert-butyl-phenyl] phosphorous acid ester content is 32.6%, all the other 15.6% are solvent methanol and other impurity, start stirring, be warming up to about 90 DEG C, 90-95 DEG C of insulation hydrolysis 60 minutes, hydrolysis terminates rear sampling and does not detect three [2.4-di-tert-butyl-phenyl] phosphite component through liquid-phase chromatographic analysis, stop stirring, mixture is transferred to separating funnel stratification, after aqueous phase is limpid, lower floor's aqueous phase is released, organic phase is proceeded to water distilling apparatus underpressure distillation, keep water distilling apparatus internal pressure 1.00 KPa-4.00KPa, collect 130-160 DEG C of cut, obtaining 79.6 grams of purity is 99.73%(w/w) 2.4-di-tert-butyl phenolic product, the rate of recovery is 95.91%.
Embodiment 2
Electric stirring is being housed, thermometer, in the 500ml four-hole boiling flask of condenser, add 30 grams of water, 0.5 gram of concentration is 50%(w/w) industrial sulphuric acid, 100 gram of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual, this still is residual, and to detect 2.4-DI-tert-butylphenol compounds content through high performance liquid chromatography be 67.3%, three [2.4-di-tert-butyl-phenyl] phosphorous acid ester content is 21.8%, all the other 10.9% are solvent methanol and other impurity, start stirring, be warming up to about 100 DEG C, 97-100 DEG C of insulation hydrolysis 30 minutes, hydrolysis terminates rear sampling and does not detect three [2.4-di-tert-butyl-phenyl] phosphite component through liquid-phase chromatographic analysis, stop stirring, mixture is transferred to separating funnel stratification, after aqueous phase is limpid, lower floor's aqueous phase is released, organic phase is proceeded to water distilling apparatus underpressure distillation, keep water distilling apparatus internal pressure 1.00 KPa-4.00KPa, collect 130-160 DEG C of cut, obtaining 86.3 grams of purity is 99.59%(w/w) 2.4-di-tert-butyl phenolic product, the rate of recovery is 97.89%.
Embodiment 3
Electric stirring is being housed, thermometer, in the 500ml four-hole boiling flask of condenser, add 40 grams of water, 0.3 gram of concentration is 85%(w/w) industrial phosphoric acid, 100 gram of three [2.4-di-tert-butyl-phenyl] phosphorous acid ester still is residual, this still is residual, and to detect 2.4-DI-tert-butylphenol compounds content through high performance liquid chromatography be 52.6%, three [2.4-di-tert-butyl-phenyl] phosphorous acid ester content is 38.9%, all the other 8.5% are solvent methanol and other impurity, start stirring, be warming up to about 95 DEG C, 95-100 DEG C of insulation hydrolysis 90 minutes, hydrolysis terminates rear sampling and does not detect three [2.4-di-tert-butyl-phenyl] phosphite component through liquid-phase chromatographic analysis, stop stirring, mixture is transferred to separating funnel stratification, after aqueous phase is limpid, lower floor's aqueous phase is released, organic phase is proceeded to water distilling apparatus underpressure distillation, keep water distilling apparatus internal pressure 1.00 KPa-4.00KPa, collect 130-160 DEG C of cut, obtaining 84.9 grams of purity is 99.91%(w/w) 2.4-di-tert-butyl phenolic product, the rate of recovery is 94.52%.