CN104842973A - Hydraulic retarder for heavy truck axle - Google Patents
Hydraulic retarder for heavy truck axle Download PDFInfo
- Publication number
- CN104842973A CN104842973A CN201510231034.6A CN201510231034A CN104842973A CN 104842973 A CN104842973 A CN 104842973A CN 201510231034 A CN201510231034 A CN 201510231034A CN 104842973 A CN104842973 A CN 104842973A
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- China
- Prior art keywords
- gear
- driven
- retarder
- roller bearing
- driven shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T1/00—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
- B60T1/02—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
- B60T1/08—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels using fluid or powdered medium
- B60T1/087—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels using fluid or powdered medium in hydrodynamic, i.e. non-positive displacement, retarders
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Transmission Of Braking Force In Braking Systems (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a hydraulic retarder for a heavy truck axle. The hydraulic retarder is characterized by comprising a gear pump (2); the oil inlet of the gear pump (2) is connected with an oil tank (1), while the oil outlet of the gear pump (2) is connected with a valve block; the valve block is composed of a pilot overflow valve (3) and a throttling valve (4), and is mounted on the oil tank (1); the oil outlet of the valve block is connected with a heat exchanger (5); the heat exchanger (5) is mounted on the oil tank (1) by use of a flange; according to the retarder, the structure of the original pair of gears on the main retarder of the middle axle is modified, and compared with a hydraulic speed reducer and an electrical vortex speed reducer, the hydraulic retarder has the advantages of simple and compact structure, low cost and easy control of braking power; compared with the traditional axle without the retarder, the retarder is used for assisting braking, so that the service life of a brake block and a tire can be remarkably prolonged and the safety of a vehicle can be improved.
Description
Technical field:
The present invention relates to automotive axle and retarder technical field, specifically a kind of hydraulic retarder for heavy truck bridge.
Background technology:
Current car brakeing generally adopts the mode of water drenching device trickle to lower the temperature braking, but brake-block temperature is high, blows out and the phenomenon of tire spontaneous combustion happens occasionally, and water drenching device can not solve root problem.Now commercially the retarder of main flow mainly contains current vortex retarder, hydrodynamic retarder, permanent-magnet buffer; These retarders are mainly arranged on after change speed gear box or vehicle bridge, increase change speed gear box or vehicle bridge cantilever, simultaneously its complex structure, large on arrangement impact.
Summary of the invention:
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, and a kind of hydraulic retarder for heavy truck bridge is provided; Mainly solve the problem of current car brakeing difference.
Technical scheme of the present invention is: a kind of hydraulic retarder for heavy truck bridge, its special character is, it comprises gear type pump, the oil inlet of described gear type pump is connected with fuel tank, gear type pump oil outlet is connected with valve block, and valve block is made up of pilot overflow valve, flow regulating valve, is installed on fuel tank, the oil outlet of valve block is connected with H Exch, and H Exch is arranged on fuel tank by flange.
Further, described gear type pump is integrated in main reducer of middle axle inside, and gear type pump is made up of driving tapered gear shaft, initiatively cylindrical wheel, the first tapered roller bearing, the second tapered roller bearing, driven cylindrical gear, driven shaft, the 3rd tapered roller bearing, the 4th taper roller bearing, the first floating side plate, the second floating side plate, housing, upper cover, the first adjusting nut, the second adjusting nut, the first jam nut, the second jam nut, the 3rd jam nut, the first outside framework oil seal, the second outside framework oil seal, the 3rd outside framework oil seal, bead; Driving tapered gear shaft passes through spline joint with active cylindrical wheel, first tapered roller bearing and the second tapered roller bearing are installed in housing, radial location driving tapered gear shaft and active cylindrical wheel, drive bevel gear shaft end establishes the 3rd jam nut, and axial locking is located; Driven cylindrical gear carries out engaged transmission with active cylindrical wheel in housing, driven cylindrical gear and driven shaft pass through spline joint, 3rd tapered roller bearing and the 4th tapered roller bearing are installed in housing, axially, radial location driven shaft and driven cylindrical gear, first adjusting nut of driven shaft both sides and the second adjusting nut, the axial location of fine setting driven cylindrical gear, driven cylindrical gear is with initiatively cylindrical wheel end face is concordant, at driven shaft peripheral hardware coupling bush, the first jam nut, the second jam nut are established, axial locking respectively in the both sides of driven shaft; Arrange the first floating side plate and the second floating side plate respectively in active cylindrical wheel both ends of the surface, housing and top cap are connected together, and driven shaft and bead pass through spline joint; At the place of stretching out of driving tapered gear shaft and housing, driven shaft and housing, driven shaft and upper cover, the 3rd outside framework oil seal, the second outside framework oil seal, the first outside framework oil seal are installed respectively, ensure the sealing of gear type pump internal hydraulic pressure oil.
Compared with the prior art a kind of hydraulic retarder for heavy truck bridge of the present invention has outstanding substantive distinguishing features and marked improvement:
1, in vehicle bridge, be integrated with retarder and there is auxiliary brake function, trailer braking protection valve distance can be made shorter, can in order to substitute common vehicle bridge, when vehicle needs braking, control retarder action, the braking force that retarder is produced acts directly on vehicle bridge retarder, producing lock torque acts on retarder, improve the braking potential of vehicle, improve the safety of vehicle, the life-span of tire, brake facing;
2, by determining assignment of traffic, the Stress control of retarder hydraulic efficiency pressure system, when starting retarder, can ensure when vehicle is lower than preset vehicle speed, retarder does not consume energy substantially, minimum to car load watt loss, when vehicle is higher than preset vehicle speed, retarder system for tracking pressure, flow, B.P. increases automatically, improves energy utilization rate;
3, slow principle is hydraulic principle, dynamical element gear type pump is integrated in main reducer of middle axle inside, saves connection space, and control element and fuel tank etc. do not have particular/special requirement to installation site, only need be connected with gear type pump with oil pipe, the degree of freedom of arrangement is improved greatly;
4, Hydraulic Elements have extremely strong controlling functions, by pressure, the flow of the accurate hydraulic control system of hydraulic valve energy, make retarder B.P. be easy to control.
Accompanying drawing illustrates:
Fig. 1 is present system schematic diagram;
Fig. 2 is the structural representation that main reducer of middle axle middle gear pumping section is divided.
Wherein, 1 fuel tank, 2 gear type pumps, 3 pilot overflow valves, 4 flow regulating valve, 5 Hs Exch, 6 driving tapered gear shafts, 7 first tapered roller bearings, 8 housings, 9 first floating side plates, 10 active cylindrical wheels, 11 second floating side plates, 12 upper covers, 13 second tapered roller bearings, 14 the 3rd tapered roller bearings, 15 first adjusting nuts, 16 first outside framework oil seals, 17 first jam nuts, 18 coupling bushs, 19 driven cylindrical gear, 20 the 4th taper roller bearings, 21 second adjusting nuts, 22 beads, 23 second jam nuts, 24 driven shafts, 25 second outside framework oil seals, 26 the 3rd outside framework oil seals, 27 the 3rd jam nuts.
Detailed description of the invention:
In order to Comprehension and Implementation better, the present invention is further elaborated by specific embodiment below in conjunction with accompanying drawing; Illustrated embodiment, only for explaining the present invention, is not for limiting the scope of the invention.
Embodiment 1, see Fig. 1,2, each parts are processed into according to designing requirement, driving tapered gear shaft 6 and active cylindrical wheel 10 are passed through spline joint, drive initiatively cylindrical wheel 10 to rotate, initiatively cylindrical wheel 10 and driven cylindrical gear 19 carry out engaged transmission at housing 8, install the first floating side plate 9 and the second floating side plate 11 respectively in active cylindrical wheel 10 both ends of the surface, realize end clearance auto-compensation, ensure the leak tightness of end face, together with being bolted with upper cover 12 by housing 8, ensure the first floating side plate 9 and the second floating side plate 11 and gear face gap, driven cylindrical gear 19 and driven shaft 24 are passed through spline joint, drives driven shaft 24 to rotate, driven shaft 24 and bead 22 are by spline joint, and bead 22 is connected on vehicle main axle, in housing 8, first tapered roller bearing 7 and the second tapered roller bearing 13 is installed, realize the radial location of driving tapered gear shaft 6 with active cylindrical wheel 10, the 3rd jam nut 27 is installed in driving tapered gear shaft 6 end, carries out axial locking location with the 3rd jam nut 27, in housing 8, the 3rd tapered roller bearing 14 and the 4th tapered roller bearing 20 are installed, realize the axis to driven shaft 24 and driven cylindrical gear 19, radial location, at the outer installation of driven shaft 24 first adjusting nut 15 and the second adjusting nut 21, finely tuned by the axial location of adjusting nut to driven cylindrical gear 19, driven cylindrical gear 19 is made to ensure that end face is concordant with active cylindrical wheel 10, driven shaft 24 is outer installs coupling bush 18, first jam nut 17 and the second jam nut 23 is installed respectively at the two ends of driven shaft 24, first jam nut 17 compresses coupling bush 18 and finely tunes driven shaft 24 position, and carry out axial locking by jam nut, ensure the stability of gear movement, with the place of stretching out of upper cover 12, the 3rd outside framework oil seal 26, second outside framework oil seal 25, first outside framework oil seal 16 is installed with housing 8, driven shaft 24 at driving tapered gear shaft 6 and housing 8, driven shaft 24 respectively, ensures the sealing of gear type pump internal hydraulic pressure oil,
Above-mentioned parts composition gear type pump 2, be integrated in main reducer of middle axle, the oil inlet of gear type pump 2 is connected with fuel tank 1, gear type pump 2 oil outlet is connected with valve block, valve block is made up of pilot overflow valve 3 and flow regulating valve 4, be installed on by valve block on fuel tank 1, the oil outlet of valve block is connected with H Exch 5, and H Exch 5 is arranged on fuel tank 1 by flange.
A kind of hydraulic retarder for heavy truck bridge of the present invention, when car travels, vehicle wheel rotation power is delivered to driving tapered gear shaft by vehicle bridge, and drive initiatively cylindrical wheel to rotate, initiatively cylindrical wheel and driven cylindrical gear carry out engaged transmission at housing, two independently confined spaces are separated into by side plate and gear, when gear motion, side volume has the trend constantly expanded, and carries out oil suction, side volume always has the trend constantly reduced, and carries out oil extraction; Initiatively cylindrical wheel sends power to driven cylindrical gear simultaneously, and driven cylindrical gear drives driven shaft to rotate.
When retarder works, the rotating torque of tire drives driven cylindrical gear to rotate by the drive bevel gear in main reduction gear, and driven cylindrical gear drives initiatively cylindrical wheel to rotate by gears meshing motion, makes gear type pump carry out the action of suction oil.Driving and driven cylindrical wheel both sides backup bearing realizes axis and radial location.There is adjusting nut in the backup bearing outer end of driven cylindrical gear, for realizing the fine setting of the axial location of driven cylindrical gear, ensureing the serviceability of gear type pump.
A kind of hydraulic retarder for heavy truck bridge of the present invention, retarder B.P. is directly proportional to flow system flow, pressure; Flow is directly proportional to main reduction gear rotating speed; Lock torque is directly proportional to system pressure, has nothing to do with flow, rotating speed; Flow system flow is directly proportional to main reduction gear rotating speed, the speed of a motor vehicle, according to the speed of a motor vehicle, system can judge whether retarder opens work automatically.
A kind of hydraulic retarder for heavy truck bridge of the present invention, its slow functional realiey when mainly vehicle travels, is forced driving gear pump to carry out fuel feeding to hydraulic efficiency pressure system, is carried out consumption of power and realize deceleration; The size of slow power depends on pump institute consumed power, and during pump work, institute's consumed power is directly proportional to system working pressure and flow, and the pressure versus flow therefore by control system realizes the object controlling retarder lock torque size.
When normal vehicle operation, be in normally open by controlling pilot overflow valve, ensure that system pressure is close to being 0, such gear type pump institute consumed power is very low, and retarder is in off position substantially, and lock torque is close to 0.
When vehicle is in descending or other need the operating mode of retarder work, controls precursor overflow valve switch, make pilot overflow valve be in normally off.Now, if the speed of a motor vehicle is less than the setting speed of a motor vehicle, revolution speed is little, and gear type pump delivery rate is lower than throttle setting flow, and system fluid is mainly through getting back to fuel tank after flow regulating valve, and system pressure is lower, and retarder realizes smaller power braking; When the speed of a motor vehicle is greater than the setting speed of a motor vehicle, revolution speed is large, and gear type pump delivery rate increases thereupon, and throttle setting underfed is to meet system oil extraction, and system pressure raises, and pilot overflow valve is opened, and makes system pressure remain on settling pressure in advance.Now lock torque strengthens, and the speed of a motor vehicle is faster, and flow is larger, and B.P. is larger.
Claims (2)
1. the hydraulic retarder for heavy truck bridge, it is characterized in that, it comprises gear type pump (2), the oil inlet of described gear type pump (2) is connected with fuel tank (1), gear type pump (2) oil outlet is connected with valve block, valve block is made up of pilot overflow valve (3), flow regulating valve (4), be installed on fuel tank (1), the oil outlet of valve block is connected with H Exch (5), and H Exch (5) is arranged on fuel tank (1) by flange.
2. a kind of hydraulic retarder for heavy truck bridge according to claims 1, it is characterized in that, described gear type pump (2) is integrated in main reducer of middle axle inside, gear type pump (2) is by driving tapered gear shaft (6), initiatively cylindrical wheel (10), first tapered roller bearing (7), second tapered roller bearing (13), driven cylindrical gear (19), driven shaft (24), 3rd tapered roller bearing (14), 4th taper roller bearing (20), first floating side plate (9), second floating side plate (11), housing (8), upper cover (12), first adjusting nut (15), second adjusting nut (21), first jam nut (17), second jam nut (23), 3rd jam nut (27), first outside framework oil seal (16), second outside framework oil seal (25), 3rd outside framework oil seal (26), bead (22) forms, driving tapered gear shaft (6) passes through spline joint with active cylindrical wheel (10), first tapered roller bearing (7) and the second tapered roller bearing (13) are installed in housing (8), radial location driving tapered gear shaft (6) and active cylindrical wheel (10), the 3rd jam nut (27) is established in driving tapered gear shaft (6) end, and axial locking is located, driven cylindrical gear (19) carries out engaged transmission with active cylindrical wheel (10) in housing (8), driven cylindrical gear (19) and driven shaft (24) pass through spline joint, 3rd tapered roller bearing (14) and the 4th tapered roller bearing (20) are installed in housing (8), axially, radial location driven shaft (24) and driven cylindrical gear (19), first adjusting nut (15) of driven shaft (24) both sides and the second adjusting nut (21), the axial location of fine setting driven cylindrical gear (19), driven cylindrical gear (19) is with initiatively cylindrical wheel (10) end face is concordant, at driven shaft (24) peripheral hardware coupling bush (18), the both sides of driven shaft (24) establish the first jam nut (17) respectively, second jam nut (23), axial locking, in active cylindrical wheel (10) both ends of the surface, the first floating side plate (9) and the second floating side plate (11) are set respectively, housing (8) and upper cover (12) link together, and driven shaft (24) and bead (22) pass through spline joint, with the place of stretching out of upper cover (12), the 3rd outside framework oil seal (26), the second outside framework oil seal (25), the first outside framework oil seal (16) are installed with housing (8), driven shaft (24) at driving tapered gear shaft (6) and housing (8), driven shaft (24) respectively, ensure the sealing of gear type pump internal hydraulic pressure oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231034.6A CN104842973A (en) | 2015-05-08 | 2015-05-08 | Hydraulic retarder for heavy truck axle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510231034.6A CN104842973A (en) | 2015-05-08 | 2015-05-08 | Hydraulic retarder for heavy truck axle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104842973A true CN104842973A (en) | 2015-08-19 |
Family
ID=53843078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510231034.6A Pending CN104842973A (en) | 2015-05-08 | 2015-05-08 | Hydraulic retarder for heavy truck axle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104842973A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216616A (en) * | 2015-10-20 | 2016-01-06 | 山东蓬翔汽车有限公司 | A kind of main reduction gear is with the drive axle of hydraulic retarding function |
| CN106969134A (en) * | 2017-04-17 | 2017-07-21 | 中国第汽车股份有限公司 | Jackshaft input end bearing positioning pretension adjustment and sealing structure |
| CN109532787A (en) * | 2018-12-27 | 2019-03-29 | 福建省燊燚挂车制造有限公司 | A kind of vehicle axle with Retarder |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3498231A (en) * | 1968-04-26 | 1970-03-03 | Chandler Evans Inc | Gear pump with unitized sealing elements |
| CN2221117Y (en) * | 1995-04-25 | 1996-02-28 | 丁万荣 | Energy transfer mechanism of variable gear hydraulic system |
| EP0958979A2 (en) * | 1998-05-18 | 1999-11-24 | Voith Turbo GmbH & Co. KG | Brake system, especially for a motor vehicle |
| CN201218303Y (en) * | 2008-04-03 | 2009-04-08 | 王巧扣 | Power takeoff device with substitute bearing external roller path input gear |
| CN101963224A (en) * | 2010-10-26 | 2011-02-02 | 安徽福马车桥有限公司 | Forced lubricating device for vehicle drive axle interaxial differential |
| CN102472332A (en) * | 2009-08-13 | 2012-05-23 | 沃依特专利有限责任公司 | Method for controlling power transmission of hydrodynamic retarder |
| CN102897150A (en) * | 2012-11-06 | 2013-01-30 | 南京工业职业技术学院 | Hydraulic retarder |
-
2015
- 2015-05-08 CN CN201510231034.6A patent/CN104842973A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3498231A (en) * | 1968-04-26 | 1970-03-03 | Chandler Evans Inc | Gear pump with unitized sealing elements |
| CN2221117Y (en) * | 1995-04-25 | 1996-02-28 | 丁万荣 | Energy transfer mechanism of variable gear hydraulic system |
| EP0958979A2 (en) * | 1998-05-18 | 1999-11-24 | Voith Turbo GmbH & Co. KG | Brake system, especially for a motor vehicle |
| CN201218303Y (en) * | 2008-04-03 | 2009-04-08 | 王巧扣 | Power takeoff device with substitute bearing external roller path input gear |
| CN102472332A (en) * | 2009-08-13 | 2012-05-23 | 沃依特专利有限责任公司 | Method for controlling power transmission of hydrodynamic retarder |
| CN101963224A (en) * | 2010-10-26 | 2011-02-02 | 安徽福马车桥有限公司 | Forced lubricating device for vehicle drive axle interaxial differential |
| CN102897150A (en) * | 2012-11-06 | 2013-01-30 | 南京工业职业技术学院 | Hydraulic retarder |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216616A (en) * | 2015-10-20 | 2016-01-06 | 山东蓬翔汽车有限公司 | A kind of main reduction gear is with the drive axle of hydraulic retarding function |
| CN106969134A (en) * | 2017-04-17 | 2017-07-21 | 中国第汽车股份有限公司 | Jackshaft input end bearing positioning pretension adjustment and sealing structure |
| CN109532787A (en) * | 2018-12-27 | 2019-03-29 | 福建省燊燚挂车制造有限公司 | A kind of vehicle axle with Retarder |
| CN109532787B (en) * | 2018-12-27 | 2024-04-26 | 福建省燊燚挂车制造有限公司 | Vehicle axle with hydrodynamic retarder |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150819 |
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| WD01 | Invention patent application deemed withdrawn after publication |