CN104842275A - Finisher for threaded grinding wheel - Google Patents

Finisher for threaded grinding wheel Download PDF

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Publication number
CN104842275A
CN104842275A CN201510086666.8A CN201510086666A CN104842275A CN 104842275 A CN104842275 A CN 104842275A CN 201510086666 A CN201510086666 A CN 201510086666A CN 104842275 A CN104842275 A CN 104842275A
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CN
China
Prior art keywords
groove
emery wheel
wheel plate
grinding
trimmer
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Granted
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CN201510086666.8A
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Chinese (zh)
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CN104842275B (en
Inventor
赤坂修
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JATCO Ltd
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JATCO Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/06Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels
    • B24B53/075Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels for workpieces having a grooved profile, e.g. gears, splined shafts, threads, worms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/36Thread cutting; Automatic machines specially designed therefor by grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/12Dressing tools; Holders therefor

Abstract

The invention provides a finisher for a threaded grinding wheel. A grinding wheel workpiece, grounded by the above finisher, is provided with a thread at the outer periphery thereof. The finisher for the threaded grinding wheel comprises a grounding wheel plate (3) used for grounding protrusions(35) at the periphery of a workpiece (W), wherein the periphery of the grounding wheel plate (3) with the protrusions is finished. The finisher comprises a base part (52) rotated around an axis (X3) parallel to the axis (X2) of the grounding wheel plate (3). The periphery of the base part (52) is provided with a plurality of grooves (54) positioned corresponding to the grinding protrusions.

Description

The trimmer of thread grinding emery wheel
Technical field
The present invention relates to the trimmer of thread grinding emery wheel.
Background technology
As the device for the periphery grinding pin thread at workpiece, there is such as thread grinding device disclosed in patent document 1.
Patent document 1:(Japan) JP 2002-028864 publication
Fig. 4 (a) is the schematic configuration diagram of the thread grinding device of conventional example, and (b) is the enlarged drawing of the region A in (a), and (c) is the enlarged drawing of the region B in (a).In addition, in Fig. 4 (b), (c), for convenience of explanation, the grinding projection 122 of emery wheel plate 120 and the trim slots 132 (groove 133) of trimmer 130 is schematically shown.
As shown in Figure 4, thread grinding device 100 possess holding workpiece W holding device 110, for the periphery grinding pin thread at workpiece W emery wheel plate 120, form for the trimmer 130 of the shape of trimming wheel plate 120.
Holding device 110 possesses: grip one end of workpiece W and make the head center 111 that workpiece W rotates around rotating shaft (axis X 1); The other end of holding workpieces W makes its rotatable afterbody center 112, these head center 111 and afterbody center 112 form pin thread during in the periphery of workpiece W, while make workpiece W rotate around axis X 1, the direction of principal axis (in figure right direction) to axis X 1 is mobile.
Emery wheel plate 120 is fixed on the front end of the grinding wheel spindle 121 extended along the axis X 2 parallel with axis X 1, by the rotary driving force of not shown motor, rotates integratedly with grinding wheel spindle 121 around axis X 2.
The grinding projection 122 (with reference to Fig. 4 (b), (c)) for forming pin thread in the periphery of workpiece W is formed in the periphery of emery wheel plate 120.This grinding projection 122 is provided with multiple at the thickness direction (axis X 2 direction) of emery wheel plate 120 continuously, and these grinding projections 122 are separately positioned on circumference circumferentially whole around axis X 2.
Emery wheel plate 120 can be retired dynamic the orthogonal direction of axis X 2 (axis X 4 direction) is enterprising by the driving mechanism of not shown emery wheel supporting arrangement, and when forming pin thread in the periphery of workpiece W, moves to the assigned position of holding device 110 side.
Fig. 5 illustrates the figure workpiece W periphery employing emery wheel plate being formed to pin thread, a () is the figure of the state representing cutting starting position workpiece W being configured in the pin thread undertaken by emery wheel plate 120, b () is the figure representing state workpiece W being configured at the half-way of cutting pin thread in its periphery, (c) is the figure of the state representing cutting end position workpiece W being configured at the pin thread undertaken by emery wheel plate 120.
In the thread grinding device 100 of embodiment, do not change the position of the emery wheel plate 120 on axis X 2 direction, and by making workpiece W move to axis X 1 direction, form pin thread in the periphery of workpiece W.
Therefore, as shown in arrow mark y1 in Fig. 5 (a), after moving at the position making the emery wheel plate 120 rotated around axis X 2 never contact with workpiece W (with reference to solid line in figure) position (with reference to dummy line in figure) contacted with workpiece W, as shown in arrow mark y2 in Fig. 5 (a), (b), workpiece W is rotated while move to right direction in figure around axis X 1, thus forms pin thread in workpiece W periphery.
And, as shown in Fig. 5 (c), when the workpiece W of right side movement in figure arrives the cutting end position of pin thread, as shown in arrow mark y3 in figure, make emery wheel plate 120 from the position (with reference to dummy line figure) with absorption surface to not mobile with the position (with reference to solid line in figure) of absorption surface, terminate the formation of pin thread.
The processing employing the pin thread of this emery wheel plate 120 uses same emery wheel plate 120 repeatedly to carry out, and therefore, along with the processing of the pin thread carried out workpiece W, the shape of the grinding projection 122 of emery wheel plate 120 is worn and torn and changes.
Therefore, in thread grinding device 100, that carries out the pin thread of stipulated number adds man-hour at every turn, utilizes trimmer 130 abrasive sand wheel plate 120, with the shape (peripheral shape) of the grinding of trimming wheel plate 120 by projection 122.
Trimmer 130 is fixed on the dresser shaft 131 that extends along the axis X 3 parallel with axis X 2, is formed with the trim slots 132 of the shape of the grinding projection 122 for trimming wheel plate 120 in its periphery.
Multiple grooves 133 that this trim slots 132 is arranged continuously by the width at trimmer 130 are formed, and groove 133 forms the shape corresponding with the basic configuration of the grinding projection 122 of emery wheel plate 120 respectively.
And, when utilizing the peripheral shape of this trimmer 130 trimming wheel plate 120, make emery wheel plate 120 and trimmer 130 respectively under the state of axis X 2, axis X 3 rotation, emery wheel plate 120 is contacted with trimmer 130 outside the direction, footpath of axis X 3, thus, the shape of grinding projection 122 is repaired in the periphery of abrasive sand wheel plate 120.
In thread grinding device 100, the emery wheel plate 120 using the thickness W1 in axis X 2 direction to be in the margin of tolerance of regulation is formed with pin thread in the periphery of workpiece W.
At this, in emery wheel plate 120, owing to there is the deviation of the thickness W1 in the bending or margin of tolerance that its side 120a has, so the grinding by employing trimmer 130, the shape of grinding projection sometimes 122 is imperfect.
Fig. 6 is the figure of the change in shape that the grinding projection 122 that the thickness difference of emery wheel plate 120 causes is described, a () is the figure of the shape that the pin thread formed when the thickness of emery wheel plate 120 is the thickness Wstd of median is described, b () is the figure of the shape that the pin thread formed when the thickness Wstd of the Thickness Ratio median of emery wheel plate 120 is thick is described, (c) is the figure of the shape that the pin thread formed when the thickness Wstd of the Thickness Ratio median of emery wheel plate 120 is thin is described.
In addition, in figure 6, for convenience of explanation, the shape of the grinding projection 122 schematically showing emery wheel plate 120 and the pin thread being formed at workpiece W periphery.
As mentioned above, in the periphery of emery wheel plate 120, grinding projection 122 is arranged continuously throughout the total length of thickness direction.
As shown in Fig. 6 (a), when the thickness of emery wheel plate 120 is the thickness Wstd of median, the grinding projection 122 of emery wheel plate 120 both sides all becomes predetermined complete shape.Therefore, when using this emery wheel plate 120 at the periphery of workpiece W formation pin thread, left end becomes the complete thread of threaded top N1 and the thread groove portion N2 being formed with overall shape in the drawings.
Therefore, there is the other side's side component G of the negative thread screwed up with pin thread (in figure, with reference to dummy line) be screwed into the position of predetermined thread groove portion N2, so the distance of separation of the basic point W1 of the wide diameter portion of workpiece W and the other side's side component G becomes predetermined distance ta.
As shown in Fig. 6 (b), when the thick Rack a of the thickness Wstd of the Thickness Ratio median of emery wheel plate 120A, left end can form the grinding projection 122a of unscheduled imperfect shape in the drawings.
In this case, when using this emery wheel plate 120A at the periphery of workpiece W formation pin thread, due to the grinding projection 122a of imperfect shape, the side of the thread groove portion N2 of left end forms the thread groove portion N3 of unscheduled imperfect shape in the drawings.
But, in this case, required screw thread (threaded top N1 is screwed into due to what be formed with the other side's side component G, thread groove portion N2), so the other side's side component G (with reference to dummy line in figure) can be screwed into the position of predetermined thread groove portion N2, the basic point W1 of the wide diameter portion of workpiece W and the distance of separation of the other side's side component G become predetermined distance ta.
As shown in Fig. 6 (c), when the thin Rack a of the thickness Wstd of the Thickness Ratio median of emery wheel plate 120B, in figure, the shape of the grinding projection 122b of left end is different from other grinding projection 122, becomes incomplete shape.
In this case, when using this emery wheel plate 120B at the periphery of workpiece W formation pin thread, due to the grinding projection 122b of imperfect shape, the side of the threaded top N1 of left end forms the thread groove portion N4 of unscheduled imperfect shape in the drawings, instead of the thread groove portion N2 of overall shape.
The shape of thread groove portion N4 changes owing to forming the deviation of the thickness of the emery wheel plate 120B of the grinding projection 122b of processing this thread groove portion N4.
Specifically, when the thickness Wstd of the Thickness Ratio median of emery wheel plate 120B is slightly thin, in figure, the grinding projection 122b of left end becomes the projection of close roughly overall shape.
When using this emery wheel plate 3 being formed with grinding projection 122b to form pin thread in the periphery of workpiece W, form the thread groove portion N4 close to overall shape in the side of workpiece W periphery, instead of the thread groove portion N2 of overall shape.
In this case, the negative thread of the other side's side component G can be screwed into the position of this thread groove portion N4, so the distance of separation of the basic point W1 of the wide diameter portion Wa of workpiece W and the other side's side component G becomes predetermined distance ta.
On the other hand, when emery wheel plate 120B thickness relative to median thickness Wstd than above-mentioned thinner, in figure, the grinding projection 122b of left end becomes the projection of imperfect shape.
When using the emery wheel plate 3 of this formation grinding projection 122b at the periphery of workpiece W formation pin thread, form the thread groove portion N4 of imperfect shape in the side of workpiece W periphery.
In this case, the negative thread of the other side's side component G can not screw up the thread groove portion N4 of this imperfect shape, and is screwed into the position of the threaded top N1 be adjacent.Therefore, the basic point W1 of the wide diameter portion Wa of workpiece W becomes the distance tb different with predetermined distance ta from the distance of separation of the other side's side component G.
Like this, when assembling the other side side component G and workpiece W, due to the deviation of the thickness of emery wheel plate 120B, the basic point W1 of the wide diameter portion Wa of workpiece W and the distance of separation of the other side's side component G there are differences, assembly failure.
Therefore, require adopt use trimmer carry out the emery wheel that grinds to define the screw thread that the other side's side component screws up in the periphery of workpiece time, the other side's side component screwed up from rotating shaft direction and the screw thread of workpiece is not subject to the impact of grinding wheel thickness, always can screw up and rotate axial assigned position.
Summary of the invention
The trimmer of thread grinding emery wheel of the present invention, the thread grinding emery wheel be provided with for the projection at Workpiece periphery grinding screw thread is ground, repair the peripheral shape being provided with described projection of described thread grinding emery wheel, wherein, described trimmer has the base portion rotated around the axle parallel with the rotating shaft of described thread grinding emery wheel, in the periphery of described base portion, the groove of shape corresponding to multiple and described projection is provided with continuously in described rotating shaft direction, and described groove is separately positioned on circumference circumferentially whole around described rotating shaft, in the multiple groove of described rotating shaft direction continuous print, the groove of at least one party of the groove being positioned at the axial one end of described rotation and the groove being positioned at the other end is formed more shallowly than other groove.
According to the present invention, when using the peripheral shape of trimmer finishing thread grinding emery wheel, in thread grinding emery wheel, form the projection that the groove that relatively shallowly formed causes rotating axial at least side.
Therefore, even if when rotating the thickness of axial thread grinding emery wheel and there is deviation, the shape for lugs that other groove causes also can not be subject to the impact of deviation, and always becomes complete shape.
Thus, when defining adopting the emery wheel that uses trimmer grinding the screw thread that the other side's side component screws up in the periphery of workpiece, the other side's side component can be made with complete shape and screw up whole screw threads needed for assigned position, so the other side's side component screwed up from rotating shaft direction and the screw thread of workpiece is not subject to the impact of the thickness deviation of grinding wheel for grinding, reliably can screws up and rotate axial assigned position.
Accompanying drawing explanation
Fig. 1 is the schematic configuration diagram of the thread grinding device of embodiment;
Fig. 2 (a) ~ (c) is the figure of the trimmer that embodiment is described;
Fig. 3 (a) ~ (c) is the figure of the change of the peripheral shape that the emery wheel plate that the thickness difference of emery wheel plate causes is described;
Fig. 4 (a) ~ (c) is the schematic configuration diagram of the thread grinding device of conventional example;
Fig. 5 (a) ~ (c) illustrates to use the emery wheel plate of conventional example to form the figure of pin thread to Workpiece periphery;
Fig. 6 (a) ~ (c) is the figure of the relation of the thickness deviation of emery wheel plate when conventional example is described and the formation of incomplete thread.
Description of symbols
1: thread grinding device
2: holding device
3,3A, 3B: emery wheel plate
3a: side
3b: peripheral part
4: dresser shaft
5: trimmer
21: head center
22: afterbody center
31: grinding wheel spindle
32,33: binding clasp
35: grinding projection
35A, 35B: grinding projection
36,36 ': inclined plane
36A: lateral margin
51: fitting portion
52: base portion
53: trim slots
54: groove
54A, 54B: groove
55: wall portion
55a: outer peripheral face
55b: side edge part
56: inclined plane
100: thread grinding device
110: holding device
111: head center
112: afterbody center
120,120A, 120B: emery wheel plate
120a: side
121: grinding wheel spindle
122: grinding projection
122a: grinding projection
122b: grinding projection
130: trimmer
131: dresser shaft
132: trim slots
133: groove
321: through hole
331: axle portion
521: minor diameter part
BT: bolt
W: workpiece
Detailed description of the invention
Below, illustrate that the trimmer 5 by embodiment is applied to the situation of thread grinding device 1.
Fig. 1 is the schematic configuration diagram of thread grinding device 1.
Fig. 2 is the profile that trimmer 5 is described, a () is the enlarged drawing around the trimmer 5 in Fig. 1, b () is the enlarged drawing of the region A in (a), (c) is the figure of the variation of the grinding projection representing emery wheel plate 3.
In addition, in these figures, for convenience of explanation, the grinding projection 35 of emery wheel plate 3 and the trim slots 53 of trimmer 5 is schematically shown.
Thread grinding device 1 is the device for the periphery grinding pin thread at workpiece W, possesses the holding device 2 of holding workpiece W, for the emery wheel plate 3 of the periphery grinding pin thread at workpiece W, the trimmer 5 for the shape of trimming wheel plate 3.
Holding device 2 possesses the end side of holding workpiece W and another side of the head center 21 that workpiece W is rotated around rotating shaft (axis X 1) and holding workpieces W makes its rotatable afterbody center 22, these head center 21 and afterbody center 22 form pin thread during in the periphery of workpiece W, the direction of principal axis (in figure right direction) that workpiece W is rotated to axis X 1 around axis X 1 is mobile.
Emery wheel plate 3 forms annular from direction of principal axis, by the front end being fixed on the grinding wheel spindle 31 extended along the axis X 2 parallel with axis X 1 under the state be held between binding clasp 32,33.
The binding clasp 33 of grinding wheel spindle 31 side has the axle portion 331 extended along axis X 2 direction in the central portion, is linked with grinding wheel spindle 31 in the opposition side in the axle portion 331 of this binding clasp 33.
The binding clasp 32 adjacent with this binding clasp 33 is formed with the through hole 321 that the axle portion 331 of binding clasp 33 is inserted in the central portion, and binding clasp 32 makes axle portion 331 insert this through hole 321 and be assembled on binding clasp 33.
Binding clasp 32 can move up axis X 2 side, after sandwiching emery wheel plate 3, utilizes bolt B T to be fixed on binding clasp 33 by binding clasp 32, thus, is installed on grinding wheel spindle 31 by emery wheel plate 3 between binding clasp 33.
In order to input the rotary driving force from motor of not shown emery wheel holding device to grinding wheel spindle 31, when inputting rotary driving force to grinding wheel spindle 31, grinding wheel spindle 31 rotates integrally around axis X 2 with the emery wheel plate 3 being fixed on this grinding wheel spindle 31 front end.
As shown in Figure 2, at the peripheral part 3b of emery wheel plate 3, the radius vector direction projection (grinding projection 35) be provided with for the periphery grinding pin thread at workpiece W protruding outside.
Along with from the peripheral part 3b of emery wheel plate 3 outside direction, footpath, grinding projection 35 forms thickness direction (axis X 2 (with reference to Fig. 1) direction of emery wheel plate 3) narrowed width pointed.
Grinding projection 35 is formed multiple at the thickness direction (axis X 2 direction) of emery wheel plate 3 continuously, and grinding projection 35 is arranged throughout the complete cycle of the circumference around axis X 2 (with reference to Fig. 1) respectively.
In addition, grinding projection 35 is made up of a grinding projection 35A and multiple grinding projection 35B.The lateral margin 36A that grinding projection 35A is formed in the side (side of workpiece W side) of the thickness direction of the peripheral part 3b from emery wheel plate 3 offset by the position of predetermined distance Ws, and other multiple grinding projection 35B and grinding projection 35A abuts to form.
Projecting height outside the grinding projection 35A radius vector direction being formed at the side of the thickness direction (axis X 2 direction) of emery wheel plate 3 is ha.The projecting height ha of this grinding projection 35A is formed as the low height (ha < hb) of projecting height hb outside than the grinding projection 35B radius vector direction of the thread groove portion N2 forming above-mentioned overall shape.
Therefore, when utilizing the peripheral part of emery wheel plate 3 grinding work piece W, at the peripheral part of workpiece W, form the thread groove portion N2 of the overall shape corresponding with grinding projection 35B in rotating shaft direction continuously, and adjoin with the side of the thread groove portion N2 of this overall shape and form the thread groove portion N4 of the imperfect shape corresponding with grinding projection 35A.
At emery wheel plate 3, be formed with inclined plane 36 in the side of the workpiece W side of the thickness direction (axis X 2 direction) of emery wheel plate 3.The angle of inclination of inclined plane 36 forms θ 2 with axis X 2 direction for benchmark.
At this, emery wheel plate 3 and grinding wheel spindle 31 utilize the driving mechanism of not shown emery wheel supporting arrangement above can move in the orthogonal direction of axis X 2 (axis X 4 direction: with reference to Fig. 1), when forming pin thread in the periphery of workpiece W, while make emery wheel plate 3 rotate around axis X 2, the peripheral part 3b of emery wheel plate 3 is made to move to the assigned position (dummy line with reference in Fig. 1) of holding device 2 side.
As shown in Figure 1, trimmer 5 is observed from direction of principal axis and is formed annular, and under the state inserting in the dresser shaft 4 extended along the axis X 3 parallel with axis X 2 with axis X 1 outside, utilizes not shown bolt etc. to be fixed on assigned position on dresser shaft 4.
In order to input the rotary driving force from motor of not shown trimmer holding device to dresser shaft 4, when inputting rotary driving force to dresser shaft 4, dresser shaft 4 rotates integrally around axis X 3 with the trimmer 5 being fixed on this dresser shaft 4.
In addition, trimmer 5 and dresser shaft 4 utilize the driving mechanism of not shown trimmer supporting arrangement can move along the orthogonal direction of axis X 3 (axis X 4 direction: with reference to Fig. 1), when abrasive grinding wheel plate 3, while make trimmer 5 rotate around axis X 3, the trim slots 53 of trimmer 5 is made to move to the assigned position of emery wheel plate 3.
As shown in Fig. 2 (a), trimmer 5 to possess with the fitting portion 51 of dresser shaft 4, diameter and base portion 52 that the length in axis X 3 direction than fitting portion 51 short larger than this fitting portion 51, is provided with the trim slots 53 of the shape of the grinding projection 35 for repairing above-mentioned emery wheel plate 3 at the outer peripheral face of the central portion (the region Wb with figure (a)) of base portion 52.
At this, base portion 52 improves rigid by quenching, is provided with the trim slots 53 filling whetstone grain on the surface in the part that improve this rigid.
As shown in Fig. 2 (b), multiple grooves 54 that trim slots 53 is arranged continuously by the width (axis X 3 direction) at base portion 52 are formed.
Groove 54 possesses respectively: the grinding projection 35A of abrasive sand wheel plate 3 and for repairing the groove 54A of shape, the grinding projection 35B of abrasive sand wheel plate 3 and groove 54B for repairing shape.Groove 54A and groove 54B is formed as along with towards internal side diameter, the narrowed width of thickness direction (direction of principal axis of axis X 3) pointed.
In addition, groove 54B is arranged with the spacing width P that the spacing width P of the grinding projection 35B with above-mentioned emery wheel plate 3 is identical.And groove 54A and groove 54B is arranged throughout the complete cycle of the circumference of the axis X 3 around base portion 52 respectively.
At this, the quantity of the number ratio equidirectional grinding projection 35 of the axial groove 54 of axis X 3 is many.
In embodiments, in the multiple groove 54 of the width continuous print of base portion 52, the position that offset by predetermined distance Wt at lateral margin 55b, the 55b of two sides from base portion 52 is formed with groove 54A, 54A, between these two groove 54A and 54A, be formed with groove 54B.
The degree of depth of this groove 54A is formed with the ha identical with the projecting height of grinding projection 35A, and the degree of depth of groove 54B is formed with the hb identical with the projecting height of grinding projection 35B.The groove depth ha of groove 54A sets more shallowly than the degree of depth hb of groove 54B, becomes the relation of ha < hb.
In the both sides of the groove 54 of the width of base portion 52, than groove 54, more radius vector direction is protruding outside and be formed with wall portion 55,55.
Outer peripheral face 55a, 55a of wall portion 55,55 become the tabular surface parallel with axis X 3, and the inclined plane 56,56 of wall portion 55,55 relative on the width of base portion 52 linearly extends on the extended line on the inclined-plane of groove 54A, 54A of above-mentioned imperfect shape.Therefore, inclined plane 56,56 tilts to the direction leaving groove depth more shallow groove 54A, 54A, and intersects with predetermined angular θ 1 relative to axis X 3.
The length L1 in axis X 3 direction of inclined plane 56 sets by considering the impact of the dislocation of trimmer 5 and the respective axis direction of emery wheel plate 3.
Specifically, set as follows, namely, the displacement amount H in axis X 3 direction that consideration utilizes the thermal expansion of the thermogenetic trimmer 5 of friction during trimmer 5 abrasive grinding wheel plate 3 and emery wheel plate 3 to cause, the error I of the installation site on the dresser shaft 4 and grinding wheel spindle 31 of trimmer 5, emery wheel plate 3, dresser shaft 4 and the axis X 3 of grinding wheel spindle 31, the dimensional tolerance J of X2, and the length L1 in axis X 3 direction of inclined plane 56 is than their summation large (L1 > H+I+J).
In embodiments, consider the length L1 in axis X 3 direction of the impact setting inclined plane 56 of the dislocation of trimmer 5 and the respective axis direction of emery wheel plate 3, trimmer 5 near emery wheel plate 3 time, necessarily make the side of emery wheel plate 3 contact with the inclined plane 56,56 of trimmer 5.Therefore, even trimmer 5 and emery wheel plate 3 depart from the position in rotating shaft (axis X 3, X2) direction mutually, also can reliably form the grinding projection 35A lower than another grinding projection 35B in the side of emery wheel plate 3.
In addition, utilize the shape of the inclined plane 36 of the inclined plane 56 trimming wheel plate 3 of trimmer 5, therefore, the length L1 of the axis direction of the axis X 3 of inclined plane 56 is than the length of the axis direction of the axis X 2 of the inclined plane 36 of emery wheel plate 3 and predetermined distance Ws (distance from the lateral margin 36A of emery wheel plate 3 offsets to opposite side) long (L1 > Ws).
Therefore, the inclined plane 36 of emery wheel plate 3 is while grind with the angle of inclination that the inclined plane 56 with trimmer 5 is identical, while move to the assigned position of axis X 4 direction (with reference to Fig. 1), the side of inclined plane 36 side of emery wheel plate 3 is relative with the side of the trimmer 5 corresponding with inclined plane 36, forms the grinding projection 35A corresponding with the groove 54A of trimmer 5 in the side of emery wheel plate 3.
In embodiments, the normal width Wstd (becoming the width of benchmark when determining the margin of tolerance) of the region Wb of the trim slots 53 of Fig. 2 (b), emery wheel plate 3, the relation that is provided with the width W m of the scope of above-mentioned grinding projection 35 are set to (Wb+L1+L1) > Wstd > Wm.
Below, the effect of the trimmer 5 of embodiment is described.
Fig. 3 is the figure of the change in shape of the peripheral part 3b side of the emery wheel plate 3 that the thickness difference in axis X 2 direction that emery wheel plate 3 is described causes, a () is the figure of the shape that the pin thread formed when the thickness of emery wheel plate 3 is the thickness Wstd of median is described, b () is the figure of the shape that the pin thread formed when the thickness Wstd of the Thickness Ratio median of emery wheel plate 3B is thick is described, (c) is the figure of the shape that the pin thread formed when the thickness Wstd of the Thickness Ratio median of emery wheel plate 3B is thin is described.
In addition, in figure 3, for convenience of explanation, the shape of the grinding projection 35 of emery wheel plate 3 and the pin thread in the formation of the periphery of workpiece W is schematically shown.
In the trimmer 5 of embodiment, form trim slots 53 by the multiple groove 54 of the thickness direction continuous print of base portion 52, the groove 54A being positioned at workpiece W side in multiple groove 54 becomes the shallow incomplete shape of other the groove 54B of depth ratio of groove.
Therefore, when using the peripheral shape of this trimmer 5 trimming wheel plate 3, the grinding formed in the periphery of emery wheel plate 3, with in projection 35, forms the grinding projection 35A of imperfect shape with the projecting height that the grinding projection 35B than overall shape is low in the part of groove 54A grinding being trimmed device 5.
In addition, in the base portion 52 of trimmer 5, inclined plane 56 is provided with other groove 54B opposition side at the groove 54A relatively shallowly formed, when using the peripheral shape of trimmer 5 trimming wheel plate 3, being formed and comprising an inclined-plane of the grinding projection 35A of imperfect shape and the inclined plane 36 of the shape corresponding with the inclined plane 56 of trimmer 5.
At this, such as shown in Fig. 3 (a), when the thickness in axis X 2 direction of emery wheel plate 3 is the thickness Wstd of median, form the grinding projection 35A of inclined plane 36 and imperfect shape in the side of the workpiece W side (in figure left side) of emery wheel plate 3 continuously, and adjoin with the grinding projection 35A of imperfect shape and form the grinding projection 35B of overall shape.
At this, when the length of the inclined plane 36 by axis X 2 direction is set to Ws, the grinding projection 35A being positioned at the imperfect shape of the side of workpiece W side of the grinding projection 35B of overall shape is formed in the position that offset by predetermined distance Ws from the lateral margin 36A of emery wheel plate 3.And the grinding projection 35B of the overall shape adjoined with the grinding projection 35A of imperfect shape is formed in the position (Ws+S) that have left the length S on another inclined-plane of the grinding projection 35A of imperfect shape from lateral margin 36A further.
In addition, as shown in Fig. 3 (b), when the thick Rack a of the thickness Wstd of the Thickness Ratio median of emery wheel plate 3A, compared with the situation of Fig. 3 (a), the length forming the inclined plane in axis X 2 direction increases the inclined plane 36 ' of Rack a.
And, as shown in Fig. 3 (c), when the thin Rack a of the thickness Wstd of the Thickness Ratio median of emery wheel plate 3A, compared with the situation of Fig. 3 (a), form the inclined plane 36 of the contraction in length Rack a of the inclined plane in axis X 2 direction ".
At this, the length Ws in axis X 2 direction of the inclined plane 56 of trimmer 5 is set to the length of width (thickness) deviation of the emery wheel plate 3 that the intersection of the width (thickness) of the bending of the side 3a of Absorbable rod emery wheel plate 3 or emery wheel plate 3 causes.
Therefore, such as, in the scope that the thickness Wstd being in become median at the thickness deviation of emery wheel plate 3 supposes for benchmark in situation, no matter the thickness Wstd of the Thickness Ratio median of emery wheel plate 3 is thick or thin, the workpiece W of emery wheel plate 3 is all formed inclined plane 36,36 ', 36 ", the grinding projection 35B of overall shape does not damage shape respectively and makes.
Therefore, thicken or in thinning any situation, all make the grinding projection 35A of imperfect shape and the grinding projection 35B of overall shape with predetermined shape in the workpiece W side of emery wheel plate 3 with the thickness Wstd of median for benchmark at the thickness deviation of emery wheel plate 3.
Therefore, when using the emery wheel plate 3 shown in Fig. 3 (a) ~ (c), 3A, 3B at the periphery of workpiece W formation pin thread, be not subject to the impact of the thickness deviation of emery wheel plate 3, be formed with the pin thread of the thread groove portion N4 of imperfect shape on the side of the thread groove portion N5 of predetermined overall shape.
At this, be set to that the other side's side component G with the negative thread screwed up with pin thread is (in figure by the width in axis X 1 direction of the thread groove portion N4 by imperfect shape, with reference to dummy line) width that is not screwed into, the other side's side component G can be made to be screwed into the part of the thread groove portion N5 of predetermined overall shape, therefore, the basic point W1 of the wide diameter portion Wa of workpiece W and the distance of separation of the other side's side component G always become certain distance ta.
Therefore, even if when emery wheel plate 3 is thinner than the thickness Wstd of median, the position with the rotating shaft direction (axis X 2 direction) of the other side's side component G of the negative thread screwed up with the pin thread of the workpiece W being formed on the outer periphery pin thread also can not misplace, so suitably prevent the generation of the assembly failure of workpiece W and the other side's side component G.
In addition, that repeatedly carries out pin thread when using same emery wheel plate 3 adds man-hour, in grinding projection 35A, 35B that the periphery of emery wheel plate 3 is formed, wear and tear at the grinding projection 35A adding the imperfect shape being positioned at workpiece W side man-hour, and the grinding projection 35B of overall shape does not wear and tear.
At this, the grinding projection 35A of imperfect shape forms the thread groove portion N4 screwing up irrelevant imperfect shape with workpiece W and the other side's side component G, therefore, even if the grinding projection 35A of this imperfect shape weares and teares, the thickness in rotating shaft (axis X 1) direction of the thread groove portion N4 of the imperfect shape made by the grinding projection 35A worn and torn also narrows, thus can not affect the shape to the thread groove portion N5 screwing up relevant overall shape.
Therefore, even if like this, the basic point W1 of the wide diameter portion Wa of workpiece W and the distance of separation of the other side's side component G always become certain distance ta.
In addition, in emery wheel plate 3, the inclined plane 36 being formed at workpiece W side of the grinding projection 35A of imperfect shape is along with close workpiece W, and the direction to the rotating shaft (axis X 1) leaving workpiece W tilts.
Therefore, even if when workpiece W has and large-diameter portion that diameter than this working position large adjacent with the part (working position) of the formation pin thread of workpiece W, also can not make to disturb to the large-diameter portion of the workpiece W of rotating shaft (axis X 1) direction movement and emery wheel plate 3 and hinder the processing of pin thread.
As more than, in embodiments, the trimmer 5 of thread grinding emery wheel grinds the thread grinding emery wheel (emery wheel plate 3) be provided with for the projection (grinding projection 35) of the periphery grinding screw thread to workpiece W, finishing is provided with the peripheral shape of the grinding projection 35 of emery wheel plate 3, wherein
Above-mentioned trimmer 5 is configured to, there is the base portion 52 rotated around the axle (axis X 3) parallel with the rotating shaft (axis X 2) of emery wheel plate 3, in the periphery of base portion 52, the groove 54 of multiple shape corresponding with grinding projection 35 is provided with continuously in axis X 3 direction, and groove 54 is arranged throughout the complete cycle of the circumference around axis X 3 separately, in the multiple groove 54 of axis X 3 direction continuous print, the groove 54A being positioned at the one end in axis X 3 direction and the groove 54A being positioned at the other end is formed more shallowly than other groove 54B.
During such formation, when using the peripheral shape of trimmer 5 trimming wheel plate 3, in emery wheel plate 3, the both sides of multiple grinding projection 35B adjacent on rotating shaft direction form the grinding projection 35A of the imperfect shape that the groove 54A that relatively shallowly formed causes.
At this, when rotating the thickness deviation of axial emery wheel plate 3, the change in shape of the thickness direction (axis direction of axis X 2) of the grinding projection 35A of the imperfect shape that the groove 54A only relatively shallowly formed causes, the shape of the grinding projection 35B that other groove 54B causes can not be subject to the impact of deviation, and is always formed with complete shape.
In addition, as mentioned above, the grinding projection 35A of imperfect shape is formed in one end of the workpiece W side of emery wheel plate 3.Therefore, repeatedly carry out by utilizing emery wheel plate 3 processing the pin thread of workpiece W, even if the end of the workpiece W side in emery wheel plate 3 there occurs wearing and tearing, the grinding projection 35A of the imperfect shape of emery wheel plate 3 weares and teares, only change in shape, the impact that the grinding projection 35B of the overall shape adjoined with grinding projection 35A can not be worn, and always formed with complete shape.
Therefore, in the groove that the periphery of workpiece W is formed, when with only to groove (the threaded top N1 that the grinding at overall shape is formed by the part of projection 35B, thread groove portion N5) mode that screws up the other side's side component G is when setting, the other side's side component G always screws up identical position, therefore, the basic point W1 of the wide diameter portion Wa of workpiece W and the distance of separation of the other side's side component G are always certain distance ta.
Therefore, when the other side's side component G is screwed up with the screw thread of the periphery being formed at workpiece W, suppress the dislocation in axis X 1 direction of workpiece W, the generation of the assembly failure of the other side's side component G can be prevented.
In addition, be formed at trimmer 5 base portion 52 periphery trim slots 53 in, the groove 54A being positioned at the one end in rotating shaft (axis X 3) direction of base portion 52 and the groove 54A both sides being positioned at the other end are formed more shallowly than other groove 54B.
Therefore, by repeatedly carrying out the finishing of emery wheel plate 3, when the groove 54A of a side there occurs wearing and tearing, the groove 54A being such as positioned at workpiece W side only changes the installation direction of the trimmer 5 of dresser shaft 4 in the mode being positioned at opposition side, just can use same trimmer 5.
Therefore, it is possible to reduce the replacing number of times of trimmer 5.
At this, be temporarily described as follows situation, that is, in the grinding projection 35A of imperfect shape being formed at emery wheel plate 3 periphery, formed at the grinding projection 35A adding the end being positioned at workpiece W side man-hour with the shape identical with another grinding projection 35B.
When using the periphery machining screw of emery wheel plate 3 couples of workpiece W, the grinding projection effect of the end being positioned at workpiece W side is added to the stress in man-hour, so the grinding projection being positioned at the end of workpiece W side is owing to adding the load in man-hour and grinding projection is easy weares and teares than another.
Therefore, when repeatedly carrying out the machining of screw thread to the periphery of workpiece W, be formed in the thread groove of the periphery of workpiece W side, the groove formed due to the grinding projection of wearing and tearing is formed more shallowly than other groove, becomes incomplete shape.
In this case, the other side's side component G can not screw up preposition, produces assembly failure.
In embodiments, in trimmer 5, adjoin with the grinding projection 35B screwing up the overall shape of relevant thread groove portion N5 of workpiece W and the other side's side component G to formation and the grinding projection 35A formed with the imperfect shape screwing up irrelevant thread groove portion N4 is set, thus, the thickness deviation of emery wheel plate 3 only affects the grinding projection 35A of imperfect shape.
Therefore, when forming pin thread in the periphery of workpiece W, the thickness deviation of emery wheel plate 3 only affects the shape with the thread groove portion N4 screwing up irrelevant imperfect shape, and do not affect the shape to the thread groove portion N5 screwing up relevant overall shape, therefore, it is possible to reliably prevent the generation of assembly failure as described above.
In addition, groove 54A, 54A of relatively shallowly being formed at the base portion 52 of trimmer 5 are formed in the position that offset by predetermined distance Wt from lateral margin 55b, 55b of base portion 52, and this predetermined distance Wt is set to the inclined extent of the width (thickness) of the emery wheel plate 3 that the intersection of the width (thickness) of the bending of the side 3a of Absorbable rod emery wheel plate 3 or emery wheel plate 3 causes.
Therefore, when the thickness deviation of emery wheel plate 3 is in the scope that supposes for benchmark with the thickness Wstd of median, no matter the thickness Wstd of the Thickness Ratio median of emery wheel plate 3 is thick or thin, only change the predetermined distance Ws from the grinding projection 35A of the imperfect shape of emery wheel plate 3 to lateral margin 36A, can not impact the shape of the grinding projection 35B of the grinding projection 35A of imperfect shape or overall shape.
Therefore, functions and effects same as described above can be obtained more reliably.
In addition, in base portion 52, the wall portion 55 that the external diameter in the direction, footpath of axis X 3 is larger than the external diameter of the region Wb being provided with groove 54 is arranged with the lateral margin side of the groove 54A relatively shallowly formed is adjacent, the groove 54A side relatively shallowly formed in wall portion 55, with external diameter along with the direction diminished near the groove 54A relatively shallowly formed forms inclined plane 56.
When forming like this, in the emery wheel plate 3 using trimmer 5 to grind, formed in the workpiece W side of the grinding projection 35A of imperfect shape along with close workpiece W to the inclined plane 36 that the direction of the rotating shaft leaving workpiece W tilts.
At this, suppose when the groove 54A with trimmer 5 adjoins and is provided with the par (not shown) of even shape simply and do not arrange as described above inclined plane 56, then on emery wheel plate 3, form the par corresponding with the par of trimmer 5, and do not form inclined plane 36.
So, due to the degree of the thickness of emery wheel plate 3 or the deviation of installation site, the length of the par sometimes abutted to form with the grinding projection 35A of emery wheel plate 3.
In this case, when utilizing the periphery of emery wheel plate 3 couples of workpiece W to form pin thread, the par of emery wheel plate 3 and the wide diameter portion Wa of workpiece W may disturb and hinder Workpiece periphery formation pin thread.
Above-mentionedly to form like that, in emery wheel plate 3, when the workpiece W side of the grinding projection 35A in imperfect shape forms inclined plane 36, in order to the periphery screw cutting to workpiece W, when the direction of principal axis of the rotating shaft making workpiece W to this workpiece W (axis X 1) moves, the inclined plane 36 of emery wheel plate 3 avoids the wide diameter portion Wa of workpiece W, therefore, emery wheel plate 3 and workpiece W can not be made to disturb and hinder Workpiece periphery formation pin thread.
The predetermined distance Wt of the inclined plane 56 in axis X 3 direction sets as follows, that is, at least large than the error (dimensional tolerance of displacement+emery wheel plate 3 in axis X 2 direction of the error+grinding wheel spindle 31 of the installation site of grinding wheel spindle 31 in axis X 2 direction utilizing the thermal expansion of the thermogenetic emery wheel plate 3 of friction during trimmer 5 abrasive grinding wheel plate 3 to cause) in rotating shaft (axis X 2) direction in the error (dimensional tolerance of displacement+trimmer 5 in axis X 3 direction of the error+dresser shaft 4 of the installation site of dresser shaft 4 in axis X 3 direction that the thermal expansion of the thermogenetic trimmer of friction 5 when utilizing trimmer 5 abrasive grinding wheel plate 3 causes) in axis X 3 direction of the base portion 52 in trimmer 5 and thread grinding emery wheel (emery wheel plate 3).
When forming like this, trimmer 5 near emery wheel plate 3 time, the inclined plane 36 of emery wheel plate 3 necessarily contacts with the inclined plane 56 of trimmer 5, therefore, even if make trimmer 5 and the mutual rotating shaft (axis X 3 of emery wheel plate 3 due to above-mentioned error, axis X 2) position deviation in direction, also can be corresponding with the groove 54A of the inclined plane 56 being formed at trimmer 5 continuously and reliably form the grinding projection 35A of imperfect shape in the side in axis X 2 direction of emery wheel plate 3.
The groove 54A relatively shallowly formed has and clips the cross line of axis X 3 and the inclined plane 56 of symmetry, and the inclined-plane of lateral margin side in the groove 54A relatively shallowly formed is set to identical gradient relative to the gradient of axis X 3 and inclined plane 56 relative to the gradient of axis X 3, inclined plane 56 is positioned on the extended line on the inclined-plane of the lateral margin side of the groove 54A relatively shallowly formed.
When forming like this, form inclined plane 56 continuously with the groove 54A relatively shallowly formed of trimmer 5.When utilizing this trimmer 5 abrasive grinding wheel plate 3, corresponding with the groove 54A of trimmer 5 and form the grinding projection 35A of imperfect shape in the lateral margin 36A side of emery wheel plate 3, and formed and the inclination continuous print of grinding projection 35A, inclined plane 36 with inclined plane 56 equal angular.
Therefore, when utilizing the periphery of emery wheel plate 3 couples of workpiece W to form screw thread, the inclined plane 36 of emery wheel plate 3 is utilized to avoid the wide diameter portion Wa of workpiece W, therefore, even if there is deviation on the thickness direction of emery wheel plate 3, also can prevent the lateral margin 36A of emery wheel the plate 3 and wide diameter portion Wa of workpiece W from colliding.
In addition, except the projecting height ha outside radius vector direction, the shape for lugs of the grinding projection 35A of embodiment forms the shape identical with the grinding projection 35B of overall shape.But the shape for lugs of grinding projection 35 is not limited thereto, as long as the shape that can not screw up with the other side's side component G, also can be other shape.
Such as, also can as shown in Fig. 2 (c), grinding with in projection 35, at the grinding projection 35A of the side in the rotating shaft direction (axis X 2 direction) of emery wheel plate 3, from the angle of inclination of grinding with the change inclined-plane, midway of the inclined-plane f of projection 35A.Such as, also can, from the midway of the inclined plane of grinding projection 35A (angle of inclination on inclined-plane is θ 3), carry out grinding (transfer printing) with the shape of the inclined plane 56 (angle of inclination on inclined-plane is θ 1) with the trimmer 5 of the angle different from the tilt angle theta 3 on the inclined-plane of this grinding projection 35A.
In addition, groove 54A, 54A of relatively shallowly being formed of embodiment are formed in the position that offset by predetermined distance Wt from lateral margin 55b, 55b of base portion 52.But, even if when the groove relatively shallowly formed 54A, 54A are formed from lateral margin 55b, 55b of base portion 52 with offseting, time in the scope that the thickness deviation of emery wheel plate 3 is in supposition, even if there is deviation relative to the thickness Wstd of median in the thickness of emery wheel plate 3, only change the shape of the grinding projection 35A of the imperfect shape in emery wheel plate 3, just can not bring the impact of deviation on the shape of the grinding projection 35B of overall shape.

Claims (6)

1. a trimmer for thread grinding emery wheel, grinds the thread grinding emery wheel be provided with for the projection at Workpiece periphery grinding screw thread, repairs the peripheral shape being provided with described projection of described thread grinding emery wheel, it is characterized in that,
Described trimmer has the base portion rotated around the axle parallel with the rotating shaft of described thread grinding emery wheel,
In the periphery of described base portion, be provided with the groove of shape corresponding to multiple and described projection continuously in described rotating shaft direction, and described groove is separately positioned on circumference circumferentially whole around described rotating shaft,
In the multiple groove of described rotating shaft direction continuous print, the groove being positioned at the axial one end of described rotation is formed with the groove of at least one party of the groove being positioned at the other end more shallowly than other groove.
2. the trimmer of thread grinding emery wheel as claimed in claim 1, is characterized in that,
In described base portion, the described groove relatively shallowly formed is located at position biased from the lateral margin of the described side, groove place relatively shallowly formed on described rotating shaft direction.
3. the trimmer of thread grinding emery wheel as claimed in claim 1 or 2, is characterized in that,
In described base portion, the described lateral margin side of the wall portion that the external diameter in the direction, footpath of described rotating shaft is larger than the external diameter in the region being provided with described groove and the described groove relatively shallowly formed is adjacent to be arranged,
The groove side relatively shallowly formed described in described wall portion, with external diameter near the described groove that relatively shallowly formed and the direction diminished is formed with inclined plane.
4. the trimmer of thread grinding emery wheel as claimed in claim 1 or 2, is characterized in that,
In described base portion, the groove being positioned at the axial one end of described rotation and the groove both sides being positioned at the other end are formed all more shallowly than other groove,
In described base portion, the wall portion that the external diameter in the direction, footpath of described rotating shaft is larger than the external diameter in the region being provided with described groove is located at the axial both sides of described rotation,
The groove side relatively shallowly formed described in described wall portion, with external diameter near the described groove that relatively shallowly formed and the direction diminished is formed with inclined plane.
5. the trimmer of thread grinding emery wheel as claimed in claim 3, is characterized in that,
The width of the axial described inclined plane of described rotation is set as, at least large than the axial error of described rotation in the axial error of rotation of the described base portion in described trimmer and described thread grinding emery wheel.
6. the trimmer of the thread grinding emery wheel as described in claim 3 or 5, is characterized in that,
The described groove relatively shallowly formed has and clips the cross line of described rotating shaft and the inclined-plane of symmetry,
The inclined-plane of the described lateral margin side in the described groove relatively shallowly formed is set to identical gradient relative to the gradient of described rotating shaft and described inclined plane relative to the gradient of described rotating shaft,
On the extended line on the inclined-plane of the described lateral margin side of the groove relatively shallowly formed described in described inclined plane is positioned at.
CN201510086666.8A 2014-02-17 2015-02-17 Finisher for threaded grinding wheel Active CN104842275B (en)

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JP2014027283A JP5911520B2 (en) 2014-02-17 2014-02-17 Dresser for thread grinding wheel
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