CN104841736A - Energy-saving self-adjusting rounding device - Google Patents
Energy-saving self-adjusting rounding device Download PDFInfo
- Publication number
- CN104841736A CN104841736A CN201510181944.8A CN201510181944A CN104841736A CN 104841736 A CN104841736 A CN 104841736A CN 201510181944 A CN201510181944 A CN 201510181944A CN 104841736 A CN104841736 A CN 104841736A
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- CN
- China
- Prior art keywords
- wheel
- briquetting roller
- pneumatic means
- energy
- control chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
Abstract
The invention relates to a rounding mechanism, and discloses an energy-saving self-adjusting rounding device. The rounding device comprises motors, wire pressing wheels, a central wheel, a first forming wheel, a second forming wheel, a limiting wheel, pneumatic devices, a pressure sensor and a control chip; the wire pressing wheels are symmetrically distributed in the horizontal direction, the motors drive the wire pressing wheels to rotate, the first forming wheel is located on the right of the central wheel, the second forming wheel is located on the upper-left side of the central wheel, the first forming wheel is higher than the second forming wheel, the limiting wheel is located under the central wheel, the pneumatic devices are connected with and control motions of the second forming wheel and the limiting wheel, and the sensor is arranged on the second forming wheel; the sensor is connected with the control chip, and the control chip controls the pneumatic devices. According to the rounding device, the energy is saved, the environment is protected, the problem that rolled steel is broken in the rounding process by self adjusting automatically, the rounding technology is improved, and a certain generalization performance is obtained.
Description
Technical field
The present invention relates to a kind of around circular knitting machine structure, be specifically related to a kind of energy-conservation self-adjusting around round belting.
Background technology
Usually use in processing manufacturing industry, around circular knitting machine, metal material is shaped as the products such as annulus around circle, of the prior artly generally to be made up of the driving wheel of two fixing parallel rolls and lower position around circular knitting machine, see application number for 201210410784.6 one provided are around circular knitting machine, this invention in use requires higher to the toughness of steel, in the process around circle, " convex " type can make operating steel very easily occur crack conditions around Circular test, and due to poor to the stationarity of steel in the process of advancing, easily cause shaping metal ring in the displacement vertically and on disc direction, reduce delivery-check qualified rate, and, traditional carries out spacing around circular knitting machine many uses hydraulic jack machine, waste a large amount of energy.
Summary of the invention
Present invention is directed at existingly easily to rupture around circle process steel around circular knitting machine, displacement and the large problem of power consumption, provide a kind of energy-conservation self-adjusting around circular knitting machine structure, the present invention is achieved through the following technical solutions:
A kind of energy-conservation self-adjusting is around round belting, describedly comprise motor around round belting, fabric wheel, centre wheel, first briquetting roller, second briquetting roller, position-limited wheel, pneumatic means, pressure sensor and control chip, described fabric wheel two is to being one group, be distributed on same level line, described driven by motor fabric wheel rotates, described first briquetting roller is positioned at described centre wheel upper right side, between axle center, horizontal range is 15cm, described second briquetting roller is positioned at described centre wheel upper left side, described first briquetting roller is higher than the second briquetting roller, described position-limited wheel is positioned at below described centre wheel, the output shaft of described pneumatic means is also provided with gathering sill, elastomeric element is provided with in described gathering sill, described pneumatic means connects and controls described second briquetting roller horizontal motion, described pneumatic means connects and controls position-limited wheel and moves along described gathering sill direction, described pressure sensor is arranged on described second briquetting roller, described pressure sensor connects described control chip, described control chip controls described pneumatic means.
Concrete, there is the scratch resistant pad of one deck on the surface of described fabric wheel, centre wheel, the first briquetting roller, the second briquetting roller and position-limited wheel.
Preferably, described pneumatic means is cylinder.
Operation principle of the present invention: the fabric wheel of driven by motor symmetry rotates, fabric wheel drives metal strip feedstock, bonding jumper is through the first briquetting roller, tentatively there is deformation in centre wheel, through the second briquetting roller, sensor detects the stress parameters with bonding jumper contact point, pass to control chip, control chip controls pneumatic means, if stress is larger, pneumatic means controls the second briquetting roller and moves to left, now bonding jumper becomes large due to the radian of final traces, so stress can corresponding minimizing, pneumatic means controls the position-limited wheel movement of below simultaneously, bonding jumper is finally made to meet the dimensions of product around diameter of a circle.
The present invention has following beneficial effect:
1. the position of the briquetting roller in the present invention arranges and avoids tradition around circular knitting machine at " convex " type track in circle process, decreases the stress of metal ring, reduces the probability of Duan Huan.
2. there is stress induction system in the present invention, by the stress suffered by sensor Real-Time Monitoring annulus, when arriving limiting range of stress, controlling the second briquetting roller and position-limited wheel motion, thus fundamentally having stopped the possibility of Duan Huan.
3. the present invention is provided with the scratch resistant pad of one deck on the surface of fabric wheel, centre wheel, the first briquetting roller, the second briquetting roller and position-limited wheel, for reducing annulus being scraped or problem that cut is serious of side when shaping.
4. the present invention adopts pneumatic means with the hydraulic jack of tradition in circular knitting machine relatively, has saved energy consumption.
5. be directed to tradition contacting with hard between briquetting roller around circular knitting machine hydraulic jack, pneumatic means output shaft of the present invention has gathering sill, elastomeric element is provided with in groove, pneumatic means is contacted for soft with between briquetting roller and position-limited wheel, when coiling thinner annulus, yield rate is higher, improves the quality of product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is control block diagram of the present invention.
Reference numeral is as follows:
1: motor; 2: fabric wheel; 3: the first briquetting rollers; 4: the second briquetting rollers; 5: centre wheel; 6: position-limited wheel; 7: pneumatic means; 8: scratch resistant pad; 9: pressure sensor; 10: gathering sill; 11: elastomeric element.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail, should be appreciated that structure of the present invention is not limited in following examples:
As Fig. 1, the energy-conservation self-adjusting of one shown in Fig. 2 is around round belting, describedly comprise motor 1 around round belting, fabric wheel 2, centre wheel 5, first briquetting roller 3, second briquetting roller 4, position-limited wheel 6, pneumatic means 7, pressure sensor 9 and control chip, fabric wheel 2 two is to being one group, be distributed on same level line, motor 1 drives fabric wheel 2 to rotate, first shaping 3 takes turns and is positioned at centre wheel 5 upper right side, between axle center, horizontal range is 15cm, second briquetting roller 4 is positioned at centre wheel 5 upper left side, first briquetting roller 3 is higher than the second briquetting roller 4, the position of briquetting roller arranges and avoids tradition around circular knitting machine at " convex " type track in circle process, decrease the stress of metal ring, reduce the probability of Duan Huan, position-limited wheel 6 is positioned at below centre wheel 5, pneumatic means 7 connects and controls the second briquetting roller 4 horizontal motion, the output shaft of pneumatic means 7 is provided with gathering sill 10, elastomeric element 11 is provided with in gathering sill 10, pneumatic means 7 connects and controls position-limited wheel 6 and moves along gathering sill direction, pneumatic means 7 is contacted for soft with between the second briquetting roller 4 and position-limited wheel 6, when coiling thinner annulus, yield rate is higher, improve the quality of product, in the present embodiment, pneumatic means is cylinder, pressure sensor 9 is arranged on the second briquetting roller 4, pressure sensor 9 connection control chip, control chip controls pneumatic means 7, by the stress suffered by sensor Real-Time Monitoring annulus, when arriving limiting range of stress, control the second briquetting roller and position-limited wheel motion, thus fundamentally stopped the possibility of Duan Huan, fabric wheel 2, centre wheel 5, first briquetting roller 3, there is the scratch resistant pad 8 of one deck on the surface of the second briquetting roller 4 and position-limited wheel 6, for reducing annulus being scraped or problem that cut is serious of side when shaping, the pneumatic means that the present invention simultaneously swells has the advantage reducing power consumption around the hydraulic jack that circular knitting machine swells compared with transmission.
Operation principle of the present invention: the fabric wheel of driven by motor symmetry rotates, fabric wheel drives metal strip feedstock, bonding jumper is through the first briquetting roller, tentatively there is deformation in centre wheel, through the second briquetting roller, sensor detects the stress parameters with bonding jumper contact point, pass to control chip, control chip controls pneumatic means, if stress is larger, pneumatic means controls the second briquetting roller and moves to left, now bonding jumper becomes large due to the radian of final traces, so stress can corresponding minimizing, the position-limited wheel of the below of pneumatic means control simultaneously moves, bonding jumper is finally made to meet the dimensions of product around diameter of a circle.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technology people of this area should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (3)
1. an energy-conservation self-adjusting is around round belting, it is characterized in that, describedly comprise motor around round belting, fabric wheel, centre wheel, first briquetting roller, second briquetting roller, position-limited wheel, pneumatic means, pressure sensor and control chip, described fabric wheel two is to being one group, be distributed on same level line, described driven by motor fabric wheel rotates, described first briquetting roller and centre wheel shift to install and tangent with same horizontal line, described first briquetting roller is positioned at described centre wheel right, between axle center, horizontal range is 15cm, described second briquetting roller is positioned at described centre wheel upper left side, described first briquetting roller is higher than the second briquetting roller, described position-limited wheel is positioned at below described centre wheel, the output shaft of described pneumatic means is also provided with gathering sill, elastomeric element is provided with in described gathering sill, described pneumatic means connects and controls described second briquetting roller horizontal motion, described pneumatic means connects and controls described position-limited wheel and moves along described gathering sill direction, described pressure sensor is arranged on described second briquetting roller, described pressure sensor connects described control chip, described control chip controls described pneumatic means.
2. energy-conservation self-adjusting according to claim 1 is around round belting, it is characterized in that, there is the scratch resistant pad of one deck on the surface of described fabric wheel, centre wheel, the first briquetting roller, the second briquetting roller and position-limited wheel.
3. energy-conservation self-adjusting according to claim 1 is around round belting, it is characterized in that, described pneumatic means is cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181944.8A CN104841736B (en) | 2015-04-16 | 2015-04-16 | A kind of energy-conservation self-adjusting is around circle device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510181944.8A CN104841736B (en) | 2015-04-16 | 2015-04-16 | A kind of energy-conservation self-adjusting is around circle device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104841736A true CN104841736A (en) | 2015-08-19 |
| CN104841736B CN104841736B (en) | 2017-06-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510181944.8A Active CN104841736B (en) | 2015-04-16 | 2015-04-16 | A kind of energy-conservation self-adjusting is around circle device |
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| CN (1) | CN104841736B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238247A (en) * | 2019-07-18 | 2019-09-17 | 深圳市金正江大五金塑胶制品有限公司 | A kind of board-like automatic rolling machine structure |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4497102A (en) * | 1983-07-01 | 1985-02-05 | Nippon Piston Ring Co., Ltd. | Process for manufacturing a piston ring |
| CN201136030Y (en) * | 2007-11-08 | 2008-10-22 | 刘清生 | Full-automatic ring-forming machine |
| CN102489560A (en) * | 2011-12-20 | 2012-06-13 | 华闽南配集团股份有限公司 | Tangential iso-curvature bending equipment in process for producing backing ring by utilizing steel strip |
| CN203853410U (en) * | 2014-04-24 | 2014-10-01 | 安徽金斗机械制造有限责任公司 | Automatic circle winding device of H-shaped piston ring expander |
| CN203972686U (en) * | 2014-07-25 | 2014-12-03 | 望城恒盛电力电杆有限公司 | Automatic Machine for manufacturing rings from wire |
| CN204657179U (en) * | 2015-04-16 | 2015-09-23 | 徐侃 | A kind of energy-conservation self-adjusting is around round belting |
-
2015
- 2015-04-16 CN CN201510181944.8A patent/CN104841736B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4497102A (en) * | 1983-07-01 | 1985-02-05 | Nippon Piston Ring Co., Ltd. | Process for manufacturing a piston ring |
| CN201136030Y (en) * | 2007-11-08 | 2008-10-22 | 刘清生 | Full-automatic ring-forming machine |
| CN102489560A (en) * | 2011-12-20 | 2012-06-13 | 华闽南配集团股份有限公司 | Tangential iso-curvature bending equipment in process for producing backing ring by utilizing steel strip |
| CN203853410U (en) * | 2014-04-24 | 2014-10-01 | 安徽金斗机械制造有限责任公司 | Automatic circle winding device of H-shaped piston ring expander |
| CN203972686U (en) * | 2014-07-25 | 2014-12-03 | 望城恒盛电力电杆有限公司 | Automatic Machine for manufacturing rings from wire |
| CN204657179U (en) * | 2015-04-16 | 2015-09-23 | 徐侃 | A kind of energy-conservation self-adjusting is around round belting |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238247A (en) * | 2019-07-18 | 2019-09-17 | 深圳市金正江大五金塑胶制品有限公司 | A kind of board-like automatic rolling machine structure |
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| Publication number | Publication date |
|---|---|
| CN104841736B (en) | 2017-06-23 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160712 Address after: Ten in Anhui province Anqing City Daguan District 246000 Pu Xiang Mao Ling Cun Applicant after: Anqing Rongyu Machinery Manufacturing Co., Ltd. Address before: 200335 No. 2550, Hongqiao Road, Shanghai, Changning District Applicant before: Xu Kan |
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Effective date of registration: 20170905 Address after: 246000 Anhui Province, Anqing City Yingjiang District Lingang Economic Development Zone East Kun sports innovation and Technology Park No. 2 Building 1 layer Patentee after: Anqing artisan Intelligent Equipment Manufacturing Co., Ltd. Address before: Ten in Anhui province Anqing City Daguan District 246000 Pu Xiang Mao Ling Cun Patentee before: Anqing Rongyu Machinery Manufacturing Co., Ltd. |
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| TR01 | Transfer of patent right |