CN104841611B - A kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment - Google Patents

A kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment Download PDF

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Publication number
CN104841611B
CN104841611B CN201510180561.9A CN201510180561A CN104841611B CN 104841611 B CN104841611 B CN 104841611B CN 201510180561 A CN201510180561 A CN 201510180561A CN 104841611 B CN104841611 B CN 104841611B
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Prior art keywords
shield
roller conveyor
material box
styrofoam
vacuum tank
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Expired - Fee Related
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CN201510180561.9A
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Chinese (zh)
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CN104841611A (en
Inventor
隋刚
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Wuhai City Monarch Is New Building Materials Scientific And Technological Development Co Ltd
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Wuhai City Monarch Is New Building Materials Scientific And Technological Development Co Ltd
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Publication of CN104841611A publication Critical patent/CN104841611A/en
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Abstract

The invention discloses a kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment, it includes conveying equipment, fire retardant inclines coating device and negative-pressure penetration equipment;Negative-pressure penetration equipment includes shield, material box, vavuum pump, vacuum tank and raw material pump, and shield is provided with above the infiltration roller conveyor in the middle part of conveying equipment;Sealing is provided with material box below infiltration roller-way below shield;Vacuum tank connects with raw material box cavity;Vacuum tank is connected with vavuum pump by pipeline;The inlet of raw material pump is placed in material box intracavity bottom;Inclining coating device provided with fire retardant inside shield.Advantage is:Under atmospheric pressure state, by negative pressure continuous production, production efficiency is high, the fire prevention styrofoam suitable for producing different size, to meet the different demands in market.

Description

A kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment
Technical field:
The present invention relates to a kind of equipment for producing fire prevention styrofoam, more particularly to a kind of fire prevention of open type negative pressure continuous production Styrofoam penetration equipment.
Background technology:
At present, the production technology of domestic fire-retardant heat insulation styrofoam mainly has two kinds:
1. coating method.Fire retardant and adhesive (organic gel) are added in mother metal (EOS), makes fire retardant in EPS bead tables Face formed coating, the effect through certain pressure and adhesive and fire-retardant heat insulation polyphenyl plate blank material is made.The shortcomings that this method is Adhesive is organic matter, inflammable, so, directly influence the fire protecting performance of warming plate.Combustion test, this insulation are done through us The flue gas of plate is very big;Again because mother metal contains fire retardant, so, blank is not easy to use resistance wire excision forming.
2. osmosis.Fire retardant is being penetrated into manufactured styrofoam, fire retardant is formed in styrofoam honeycomb skin Protecting film, do not need to add adhesive.The characteristics of this method is simple relative to coating method equipment, and easy to operate, product is prevented Fiery performance is high.
But its production process majority is that under sealed conditions, the styrofoam for having fire retardant to surface smear is taken out Vacuum, fire retardant is set to penetrate into styrofoam, shortcoming is that production process is batch (-type), low production efficiency, and the sheet material produced Size is limited by closed chamber size, it is impossible to meets the needs of market is to different size fire-retardant heat insulation styrofoam.
Although also having by Belt Conveying styrofoam with holes, styrofoam in course of conveying by below conveyer belt with holes with Fire-resistant fluid in tank above conveyer belt with holes is entered band by the vacuum tank of vacuum tank connection through styrofoam under vacuum The equipment of hole belt, its shortcoming are, using Belt Conveying with holes, belt friction resistance with holes is big, high energy consumption;Belt with holes is soft Property, during the vacuum tank that vacuum tank passes through vacuumizes, styrofoam is easily deformed, and causes product quality unstable It is fixed;Fire-resistant fluid enters belt with holes, is attached on belt with holes, and fire-resistant fluid wastes serious, increase production cost;Easily cause band Hole belt slippage, transfer efficiency is influenceed, reduce production efficiency;Fire-resistant fluid on belt with holes is not easily cleaned, and increases maintenance cost.
Above two equipment all has that fire retardant (fire-resistant fluid) is oversaturated to be penetrated into sheet material, stops vacuum pumping, When taking out sheet material drying, oversaturated fire retardant (fire-resistant fluid) can separate out in sheet material, cause fire retardant (fire-resistant fluid) to waste, production Sheet material be all saturation sheet material, product category is single.
The content of the invention:
It is an object of the invention to provide one kind under atmospheric pressure state, by negative pressure continuous production, styrofoam internal resistance of preventing fires Combustion agent saturation degree is controllable, a kind of high open type negative pressure continuous production fire prevention styrofoam penetration equipment of production efficiency.
The present invention is implemented by following technical scheme:A kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment, its Incline coating device and negative-pressure penetration equipment including conveying equipment, fire retardant;The negative-pressure penetration equipment includes shield, material box, true Empty pump, vacuum tank and raw material pump, the shield is provided with above the infiltration roller conveyor in the middle part of the conveying equipment;Described The shield front and back end above infiltration roller conveyor is respectively equipped with into plate mouth and plate outlet, it is described enter Ban Kou upper edges The shield inwall is provided with input baffle plate made of flexible material;The shield in the plate outlet upper edge and side edge Output scraper plate made of flexible material is respectively equipped with inwall;Seal and be provided with below the infiltration roller-way below the shield The material box;Along in the relative side wall of the infiltration roller conveyor conveying direction provided with soft at the top of the material box Property arc sealing plate made of material, the arc sealing plate palette are pressed in the rolling of the adjacent infiltration roller conveyor On cylinder cylinder face;There is liquid combustion inhibitor in the material box, the vacuum tank is described with the liquid combustion inhibitor ullage Raw material box cavity is connected, and moisture trap, the row of the moisture trap are provided between the material box and the vacuum tank Liquid mouth is as the vacuum tank bleeding point lower section in the material box side wall;The vacuum tank passes through pipeline with the vavuum pump Connection;The material box intracavity bottom that the inlet of the raw material pump is placed in below liquid combustion inhibitor liquid level;In the shield It is internal to incline coating device provided with the fire retardant;The raw material pump discharge incline respectively with the fire retardant coating device material distribution cartridge and Lateral jet pipe one end is connected by pipeline, and the lateral jet pipe other end is connected by pipeline with the material box;After the shield Extraction raffinate collection box is provided with below the conveying equipment of side.
The conveying equipment prolongs conveying direction includes head roller conveyor, the infiltration roller-way conveying successively from front to back Machine and tail roller conveyor;It is provided with the top of the head roller conveyor and pushes roller;At the infiltration roller-way both ends Roller bearings above be respectively equipped with a supporting plate, the supporting plate top surface flushes with the roller top bus for permeating roller-way; Extraction raffinate scraper plate is provided between the adjacent roller of the tail roller conveyor.
The fire retardant coating device that inclines includes material distribution cartridge described in cylindrical shape closed at both ends and the hollow lateral jet pipe, institute State material distribution cartridge to be placed in above the roller of the infiltration roller conveyor, the axis of the material distribution cartridge and the infiltration roller conveyor Cylinder axis it is parallel;The feed pipe that axis is obliquely installed with the material distribution cartridge axis is provided with the side of material distribution cartridge one, Level is inclined provided with a rectangle on the material distribution cartridge barrel applies slotted eye;Below the material distribution cartridge on the relative shield inwall Parallel to be provided with two lateral jet pipes, the axis of the lateral jet pipe is vertical with the material distribution cartridge axis, two lateral jet pipe phases To side wall on be uniformly placed with spout.
The auxiliary spray pipe of more than one is provided with above the conveying equipment at the material distribution cartridge rear, described in every Auxiliary spray pipe arranged beneath has more than two auxiliary nozzles, and described auxiliary spray pipe one end passes through with the raw material pump discharge Pipeline connects, and the auxiliary spray pipe other end connects with the material box.
The top scraper plate of one or more is provided with the shield between the auxiliary spray pipe and the plate outlet.
Screen cloth is provided with the material box above gas outlet;The screen cloth is fixed or air-tight movable plug-in type Any one.
Advantages of the present invention:It is simple in construction, it is easily operated, it is easy to maintenance and cleaning, styrofoam is existed using roller conveyor It is unlikely to deform in course of conveying, ensures product quality, the speed of conveying equipment, the quantity for spray of fire retardant is adjustable, makes fire prevention polyphenyl Fire retardant saturation degree is controllable in plate;Fire retardant fully recycles, and reduces production cost;Meanwhile under atmospheric pressure state, by negative Continuous production is pressed, production efficiency is high, the fire prevention styrofoam suitable for producing different size, to meet the different demands in market.
Brief description of the drawings:
Fig. 1 is the overall structure diagram of embodiment 1.
Fig. 2 is Fig. 1 part A partial enlarged drawing.
Fig. 3 is Fig. 1 part B partial enlarged drawing.
Fig. 4 is Fig. 1 C-C direction schematic diagrams.
Fig. 5 is the overall schematic of material distribution cartridge.
Fig. 6 is the structural representation of material distribution cartridge.
Fig. 7 is the use state diagram of embodiment 1.
Fig. 8 is the overall schematic of embodiment 2.
Fig. 9 is the D-D direction schematic diagrams of embodiment 2.
Roller conveyor 1, infiltration roller conveyor 2, tail roller conveyor 3, push roller 4, supporting plate 5, shield 6, original Hopper 7, vacuum tank 8, vavuum pump 9, raw material pump 10, to enter plate mouth 11, plate outlet 12, input baffle plate 13, output scraper plate 14, arc close Shrouding 15, roller 16, moisture trap 17, screen cloth 18, material distribution cartridge 19, lateral jet pipe 20, feed pipe 21, incline apply slotted eye 22, spout 23rd, extraction raffinate collection box 24, extraction raffinate scraper plate 25, auxiliary spray pipe 26, auxiliary nozzle 27, top scraper plate 28, styrofoam 29.
Embodiment:
Embodiment 1:As shown in Figures 1 to 6, a kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment, it is wrapped Include conveying equipment, negative-pressure penetration equipment and fire retardant to incline coating device, the conveying equipment prolongs conveying direction and wrapped successively from front to back Include head roller conveyor 1, infiltration roller conveyor 2 and tail roller conveyor 3;Set in the top of head roller conveyor 1 Push roller 4;Be respectively equipped with a supporting plate 5 above the roller bearings at infiltration roller conveyor 2 both ends, the top surface of supporting plate 5 with The roller top bus of infiltration roller conveyor 2 flushes;The negative-pressure penetration equipment include shield 6, material box 7, vacuum tank 8, Vavuum pump 9, raw material pump 10, shield 6 is provided with above infiltration roller conveyor 2;It is respectively equipped with the front and back end of shield 6 into plate mouth 11 With plate outlet 12, it is provided with the inwall of shield 6 for enter the upper edge of plate mouth 11 and baffle plate 13 is inputted made of flexible material;In plate outlet Output scraper plate 14 made of flexible material is respectively equipped with the inwall of shield 6 on 12 upper edges and side edge;Oozing below shield 6 The sealing of the saturating lower section of roller conveyor 2 is provided with material box 7;It is relative along the infiltration conveying direction of roller conveyor 2 at the top of material box 7 Side wall is provided with arc sealing plate 15 made of flexible material, and it is defeated that the palette of arc sealing plate 15 is pressed in adjacent infiltration roller-way Send on 16 faces of roller of machine 2;There is liquid combustion inhibitor in material box 7;The raw material of vacuum tank 8 and liquid combustion inhibitor ullage The inner chamber of case 7 connects;Moisture trap 17, the leakage fluid dram and raw material of moisture trap 17 are provided between material box 7 and vacuum tank 8 The inner chamber of 7 material box of case 7 connects;The leakage fluid dram of moisture trap 17 is placed in below the bleeding point of vacuum tank 8 in the side wall of material box 7, The liquid combustion inhibitor that moisture trap 17 is isolated, it is back in the presence of negative pressure in material box 7, circulates liquid combustion inhibitor Use;Vacuum tank 8 is connected with vavuum pump 9 by pipeline;The inner chamber of material box 7 above the bleeding point of vacuum tank 8 is fixed with sieve Net 18;The intracavity bottom of material box 7 that the inlet of raw material pump 10 is placed in below liquid combustion inhibitor liquid level;Setting inside shield 6 There is the fire retardant to incline coating device, the fire retardant coating device that inclines includes cylindrical shape material distribution cartridge 19 closed at both ends and hollow side Jet pipe 20, material distribution cartridge 19 are placed in the top of infiltration roller conveyor 2, axis and the diameter parallel of roller 16 of material distribution cartridge 19, in cloth The side of barrel 19 1 is provided with the feed pipe 21 that axis is obliquely installed with the axis of material distribution cartridge 19, and level is provided with the barrel of material distribution cartridge 19 One rectangle, which inclines, applies slotted eye 22;Feed pipe 21 makes the liquid combustion inhibitor into material distribution cartridge 19 form vortex, and the painting slotted eye 22 that inclines makes cloth The liquid combustion inhibitor that vortex is formed in barrel 19 is flowed out in the form of cascade;Put down on the relative inwall of shield 6 below the material distribution cartridge 19 Row is provided with two lateral jet pipes 20, and the axis of lateral jet pipe 20 is vertical with the axis of material distribution cartridge 19, in the relative side wall of two lateral jet pipes 20 Uniformly it is placed with spout 23;Raw material pump 10 exports to be connected with feed pipe 21 and the one end of lateral jet pipe 20 by pipeline respectively, lateral jet pipe 20 other ends are connected by pipeline with material box 7, remaining liquid combustion inhibitor after being sprayed in lateral jet pipe 20 is back to material box 7 It is interior, realize that liquid combustion inhibitor recycles;Extraction raffinate collection box 24 is provided with below the tail roller conveyor 3 at the rear of shield 6; Extraction raffinate scraper plate 25 is provided between the adjacent roller of tail roller conveyor 3, by the liquid combustion inhibitor that styrofoam bottom is oozed out scrape into Extraction raffinate collection box 24.
Operation instruction:Styrofoam is continuously entered in shield 6 through head roller conveyor 1 from plate mouth 11 is entered, and head roller-way is defeated Send the power for pushing roller 4 and improving styrofoam conveying on machine 1;Liquid combustion inhibitor in material box 7 is pumped into cloth by raw material pump 10 In barrel 19, the liquid combustion inhibitor of formation vortex falls in lower section warp from the interior outflow in the form of cascade of the painting slotted eye 22 that inclines in material distribution cartridge 19 The polyphenyl plate top surface crossed;Lateral jet pipe 20 sprays liquid combustion inhibitor during styrofoam conveys to the styrofoam two side ends of process While, also act as spacing effect of being advanced to styrofoam;Input baffle plate 13 prevents the fire retardant from inclining coating device to styrofoam When top surface and side spraying liquid combustion inhibitor, liquid combustion inhibitor is sprayed onto the outside of shield 6;It is as shown in fig. 7, defeated in infiltration roller-way Sending the styrofoam 29 of continuous conveying on machine 2, because the bottom surface of styrofoam 29 is pressed on supporting plate 5, arc is close when by above material box 7 The palette of shrouding 15 is pressed on 16 faces of roller of adjacent infiltration roller conveyor 2, styrofoam 29 is formed with material box 7 Seal cavity, by being vacuumized to material box 7, make the top surface of styrofoam 29 and side incline painting liquid combustion inhibitor negative pressure effect Lower infiltration styrofoam 29, the liquid combustion inhibitor that the bottom of styrofoam 29 is oozed out are fallen into material box 7, realize that liquid combustion inhibitor circulation makes With;When screen cloth 18 in material box 7 penetrates into the agent of styrofoam spray coated flame retardant and fire retardant under suction function, caused by styrofoam Contaminant filter falls, and improves the repeat usage of fire retardant, extends vacuum tank 8, vavuum pump 9, raw material pump 10, moisture trap 17 In the cleaning and maintenance cycle, maintenance cost is reduced, improve capacity utilization;The styrofoam for penetrating into liquid combustion inhibitor is continuous from plate outlet 12 Output, so as to realize styrofoam quantity-produced purpose;The styrofoam of liquid combustion inhibitor is penetrated into from the import and export shield 6 of plate outlet 12 When outer, export scraper plate 14 and will scrape with the unnecessary liquid combustion inhibitor of sidepiece at the top of styrofoam and flow into extraction raffinate collection box 24;Poly- In benzene plate continuous flow procedure, the liquid resistance for the coating device that inclined by the transporting velocity and the fire retardant that adjust the conveying equipment Combustion agent incline painting amount realize production different flame retardant saturation degree fire-retardant heat insulation polyphenyl panel products.
Embodiment 2:As shown in Figure 8 and Figure 9, a kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment, its is whole Body structure is same as Example 1, and difference is, the air-tight movable plugged and fixed of screen cloth 18 is in material box 7;In material distribution cartridge 19 Four axis and the auxiliary spray pipe 26 of the diameter parallel of material distribution cartridge 19 are provided with the shield 6 at rear, spray pipe 26 is aided at every Arranged beneath has five auxiliary nozzles 27, to auxiliary spray coated flame retardant agent at the top of inclining the styrofoam after applying through material distribution cartridge 19, auxiliary spray The one end of pipe 26 is applied to be connected by pipeline with the outlet of raw material pump 10, the auxiliary other end of spray pipe 26 is connected with material box by pipeline, Recycle liquid combustion inhibitor;The top scraper plate 28 of one or more is provided with the shield 6 at auxiliary spray pipe rear, top is scraped Plate 28 scrapes fire-retardant 18 doses of the liquid having not seeped into unnecessary at the top of styrofoam, through the gap between styrofoam and lateral jet pipe 20 It is flowed between styrofoam and supporting plate 5, material box 10 is entered in the presence of negative pressure, liquid combustion inhibitor is flowing through styrofoam and support When between plate 5, the frictional force between styrofoam and supporting plate 5 is reduced, plays a part of lubrication, auxiliary styrofoam conveying, reduces institute State the operation energy consumption of conveying equipment.

Claims (6)

  1. The styrofoam penetration equipment 1. a kind of open type negative pressure continuous production is prevented fires, it is characterised in that it includes conveying equipment, fire-retardant Agent is inclined coating device and negative-pressure penetration equipment;The negative-pressure penetration equipment includes shield, material box, vavuum pump, vacuum tank and raw material Pump, the shield is provided with above the infiltration roller conveyor in the middle part of the conveying equipment;On the infiltration roller conveyor Side the shield front and back end be respectively equipped with into plate mouth and plate outlet, it is described enter Ban Kou upper edges the shield inwall on set Input baffle plate made of flexible material;It is respectively equipped with the shield inwall on the plate outlet upper edge and side edge soft Property material made of output scraper plate;Sealing is provided with the raw material below the infiltration roller conveyor below the shield Case;It is provided with the top of the material box along in the relative side wall of the infiltration roller conveyor conveying direction made of flexible material Arc sealing plate, the arc sealing plate palette are pressed on the roller cylinder face of the adjacent infiltration roller conveyor; There is liquid combustion inhibitor in the material box, the raw material box cavity of the vacuum tank and the liquid combustion inhibitor ullage connects It is logical, be provided with moisture trap between the material box and the vacuum tank, described in the leakage fluid dram of the moisture trap is placed in Below the vacuum tank bleeding point in material box side wall;The vacuum tank is connected with the vavuum pump by pipeline;The original The material box intracavity bottom that the inlet of material pump is placed in below liquid combustion inhibitor liquid level;It is provided with inside the shield described Fire retardant inclines coating device;The raw material pump discharge inclines the material distribution cartridge of coating device with the fire retardant respectively and lateral jet pipe one end passes through Pipeline is connected, and the lateral jet pipe other end is connected by pipeline with the material box;The conveying at the shield rear is set Standby lower section is provided with extraction raffinate collection box.
  2. A kind of 2. open type negative pressure continuous production fire prevention styrofoam penetration equipment according to claim 1, it is characterised in that The conveying equipment prolongs conveying direction includes head roller conveyor, the infiltration roller conveyor and tail successively from front to back Roller conveyor;It is provided with the top of the head roller conveyor and pushes roller;At the infiltration roller conveyor both ends A supporting plate is respectively equipped with above roller bearings, the supporting plate top surface flushes with the roller top bus of the infiltration roller-way; Extraction raffinate scraper plate is provided between the adjacent roller of the tail roller conveyor.
  3. 3. according to a kind of any described open type negative pressure continuous production fire prevention styrofoam penetration equipment of claim 1 or 2, it is special Sign is, the fire retardant coating device that inclines includes the columnar material distribution cartridge closed at both ends and the hollow lateral jet pipe, The material distribution cartridge is placed in above the roller of the infiltration roller conveyor, the axis of the material distribution cartridge and the infiltration roller-way conveying The cylinder axis of machine are parallel;The feed pipe that axis is obliquely installed with the material distribution cartridge axis is provided with the side of material distribution cartridge one, Level is inclined provided with a rectangle on the material distribution cartridge barrel applies slotted eye;The relative shield inwall below the material distribution cartridge Above parallel to be provided with two lateral jet pipes, the axis of the lateral jet pipe is vertical with the material distribution cartridge axis, two lateral jet pipes Spout is uniformly placed with relative side wall.
  4. A kind of 4. open type negative pressure continuous production fire prevention styrofoam penetration equipment according to claim 3, it is characterised in that The auxiliary spray pipe of more than one is provided with above the conveying equipment at the material distribution cartridge rear, in the every auxiliary spraying Pipe arranged beneath has more than two auxiliary nozzles, and described auxiliary spray pipe one end is connected with the raw material pump discharge by pipeline Connect, the auxiliary spray pipe other end connects with the material box.
  5. A kind of 5. open type negative pressure continuous production fire prevention styrofoam penetration equipment according to claim 4, it is characterised in that The top scraper plate of one or more is provided with the shield between the auxiliary spray pipe and the plate outlet.
  6. A kind of 6. open type negative pressure continuous production fire prevention styrofoam penetration equipment according to claim 1, it is characterised in that Screen cloth is provided with the material box above the vacuum tank bleeding point;The screen cloth is fixed or air-tight movable plug-in type Any one.
CN201510180561.9A 2015-04-16 2015-04-16 A kind of open type negative pressure continuous production fire prevention styrofoam penetration equipment Expired - Fee Related CN104841611B (en)

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CN107901456A (en) * 2017-08-28 2018-04-13 四川大学 Suction slip casting structure is depressed on a kind of plate automatic production line
CN108164743A (en) * 2017-12-22 2018-06-15 山东盛都节能科技有限公司 A grades of fire-proof plates of graphite and preparation method and production equipment
CN108927932A (en) * 2018-08-04 2018-12-04 郑州中天建筑节能有限公司 A kind of fire prevention styrofoam infiltration process units
CN114474350B (en) * 2022-02-23 2023-03-31 徐州工业职业技术学院 Insulation board production line and remote monitoring method

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KR100846238B1 (en) * 2007-02-15 2008-07-16 김택영 Apparatus for manufacturing an agricultural mulch and method thereof
CN103021905B (en) * 2011-07-20 2016-12-21 显示器生产服务株式会社 Substrate board treatment
CN203228409U (en) * 2013-04-27 2013-10-09 天津市裕华玻璃钢有限公司 Continuous forming device of EPS (Expandable Polystyrene) fire-proof plate
CN203901742U (en) * 2014-05-16 2014-10-29 郑州中天建筑节能有限公司 Opened continuous type permeation device for producing fireproof polystyrene boards
CN104385633B (en) * 2014-11-20 2016-06-08 邹力民 The production method of fire prevention styrofoam and the equipment of production
CN204769412U (en) * 2015-04-16 2015-11-18 乌海市君为新型建筑材料科技开发有限责任公司 Open -type negative pressure continuous production fire prevention polyphenyl board infiltration equipment

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