CN104836096B - Automatic production line for electric brushes - Google Patents
Automatic production line for electric brushes Download PDFInfo
- Publication number
- CN104836096B CN104836096B CN201510234219.2A CN201510234219A CN104836096B CN 104836096 B CN104836096 B CN 104836096B CN 201510234219 A CN201510234219 A CN 201510234219A CN 104836096 B CN104836096 B CN 104836096B
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- China
- Prior art keywords
- horizontal rail
- motor
- mill
- production line
- grinding machine
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Abstract
The invention discloses an automatic production line for electric brushes, which comprises a vibration material handling plate and a horizontal rail. The vibration material handling plate is connected with the horizontal rail through a connecting slide rail. On the horizontal rail, a material feeding mechanism, a left grinding mechanism, an upper grinding mechanism, a lower grinding mechanism, a right grinding mechanism and a chamfering grinding mechanism are successively connected. An end of the horizontal rail is provided with a material receiving hopper. The automatic production line for the electric brushes is advantageous in that automatic grinding molding for the electric brush is realized through each grinding mechanism; simple operation, convenient adjustment and low failure rate are realized; production efficiency of the electric brush is greatly improved; furthermore an old-fashion machine tool is replaced by a small-power motor; low noise and energy-saving and environment-friendly performance are realized.
Description
Technical field
The invention belongs to brush production technical field, and in particular to a kind of brush automatic production line.
Background technology
Brush is to make sliding contact with movement parts and forms a kind of conductive component for electrically connecting, its conduction, heat conduction and
Greasy property is good, and the instinct with certain mechanical strength and commutation property spark, is the important composition part of motor.Mesh
Before, the production of brush depends on the high-power lathe in conventional 6000 watt, and this high-power lathe not only needs special skill
Art personnel debugged, and to meet the production requirement of different size brush, and power consumption is big, and the percent defective of generation is high so that raw
Produce cost to remain high, meanwhile, the noise produced in production process and dust pollution are serious, threaten the health and peace of operator
Entirely.
The content of the invention
The technical problem to be solved is to provide a kind of brush automatic production line, is reducing debugging difficulty
Meanwhile, with higher yield rate and preferable environment protecting.
To solve above-mentioned technical problem, the technical solution used in the present invention is：
A kind of brush automatic production line, including vibrations reason charging tray and horizontal rail, vibrations reason charging tray is slided by connecting
Rail is connected with horizontal rail, is connected to feed mechanism, triturator structure, upper grinding machine structure, lower grinding machine structure, right grinding machine in horizontal rail successively
Structure and chamfering grinding machine structure, the end of horizontal rail is provided with recovering hopper.
The feed mechanism includes installing rack, and installing rack top, horizontal rail are respectively provided on two sides with transfer dish, and transfer dish leads to
The first Motor drive is crossed, the first motor has the first adjusting handle located at the lower section of installing rack, the first motor connection positioned at right side,
First adjusting handle is located at the side of installing rack.
The triturator structure includes tuning bar and the second motor, tunes the end of thread and the water on the outside of horizontal rail of bar
Coach spring pressing plate is flexibly connected, and the bottom for tuning bar is fixed by mounting seat, and the second motor is located at the left side of horizontal spring pressing plate,
And its bottom is connected with the second adjusting handle, the output shaft of the second motor is connected with the right side of mill, horizontal rail at just to mill
It is provided with spring bearer plate.
The upper grinding machine structure includes the 3rd motor, and the side of the 3rd motor is provided with the 3rd adjusting handle, the 3rd motor it is defeated
Shaft is connected with just to the mill of horizontal rail.
The lower grinding machine structure includes pressing plate, the 4th adjusting handle and the 4th motor, and pressing plate is just arranged to horizontal rail, and its
Root is connected with the 4th adjusting handle, and the output shaft of the 4th motor is connected with just to the mill of pressing plate, horizontal rail correspondence mill
Place is provided with notch.
The right grinding machine structure includes the 5th motor, and the 5th motor is located at the right side of horizontal rail, and its bottom is connected with the
Five adjusting handles, the output shaft of the 5th motor is connected with mill, and horizontal rail left side at mill just to being provided with spring bearer plate.
The chamfering grinding machine structure includes being respectively arranged on the 6th motor and the 7th motor in horizontal rail right side and left side, the
Two are connected with the output shaft of six motors and the 7th motor relative to the symmetrical V-type emery wheel of horizontal rail, and positioned at level
It is arranged with outside V-type emery wheel above track between U-shaped protective cover, the V-type emery wheel below horizontal rail and horizontal rail and sets
There is orbit of steel wire to jump beam, horizontal rail at V-type emery wheel just to being provided with spring bearer plate.
The bottom of the mill is annular grinding surface, is provided between the inner edge of grinding surface and mutually close steel disc.
Compared with prior art, it is an advantage of the invention that：The present invention realizes the automatic milling to brush by each grinding mechanism
Type is whittled into, simple to operation, easy to adjust, fault rate is low, drastically increases the production efficiency of brush, while using small power electric
Machine replaces old-fashioned lathe, and noise is low, energy-conserving and environment-protective.
Description of the drawings
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the overlooking the structure diagram of feed mechanism in the present invention；
Fig. 3 is the overlooking the structure diagram of triturator structure in the present invention；
Fig. 4 is the overlooking the structure diagram of right grinding machine structure in the present invention；
Fig. 5 is the overlooking the structure diagram of chamfering grinding machine structure in the present invention.
Wherein, the 1, first motor, 11, transfer dish, the 12, first adjusting handle, 13, installing rack, 2, tune bar, 21, level
Spring bearer plate, the 3, second motor, 31, mill, the 32, second adjusting handle, the 4, the 3rd motor, 41, mill, the 42, the 3rd adjusts handss
Wheel, the 5, the 4th motor, 51, mill, 6, pressing plate, the 61, the 4th adjusting handle, the 7, the 5th motor, 71, mill, the 72, the 5th adjusts handss
Wheel, the 8, the 6th motor, 81, V-type emery wheel, the 9, the 7th motor, 10, protective cover, 14, spring bearer plate, 15, horizontal rail, 16, rewinding
Bucket, 17, vibrations reason charging tray, 18, connecting sliding rail.
Specific embodiment：
As shown in figure 1, a kind of brush automatic production line, including vibrations reason charging tray 17 and horizontal rail 15, vibrations reason
Charging tray 17 is connected by connecting sliding rail 18 with horizontal rail 15, be connected to successively in horizontal rail 15 feed mechanism, triturator structure, on
Grinding machine structure, lower grinding machine structure, right grinding machine structure and chamfering grinding machine structure, the end of horizontal rail 15 is provided with recovering hopper 16, to return
Receive the brush finished product of the production line output.
With reference to shown in Fig. 2, the feed mechanism of above-mentioned production line includes installing rack 13, the top of installing rack 13, horizontal rail
Road 15 is respectively provided on two sides with transfer dish 11, and, by the first Motor drive 1, the first motor 1 is under installing rack 13 for transfer dish 11
Side, the first motor 1 positioned at right side is connected with the first adjusting handle 12, and the first adjusting handle 12 is located at the side of installing rack 13,
The thrust advanced is provided for the brush on subsequent horizontal track 15.
With reference to Fig. 3, the triturator structure of above-mentioned production line includes tuning the motor 3 of bar 2 and second, tunes the screw thread of bar 2
Hold and be flexibly connected with the horizontal spring pressing plate 21 located at the outside of horizontal rail 15, the bottom for tuning bar 2 is fixed by mounting seat, the
Two motors 3 are located at the left side of horizontal spring pressing plate 21, and its bottom is connected with the second adjusting handle 32, the output of the second motor 3
Axle is connected with mill 31, and just to being provided with spring bearer plate at mill 31, regulation tunes bar 2 to the right side of horizontal rail 15, by horizontal spring
Pressing plate 21 is adjusted to appropriate level height, it is ensured that brush is not projecting in horizontal rail 15, and it is right to be realized by mill 31 then
The grinding of brush left surface.
The upper grinding machine structure of above-mentioned production line includes the 3rd motor 4, and the side of the 3rd motor 4 is provided with the 3rd adjusting handle
42, the output shaft of the 3rd motor 4 is connected with just to the mill 41 of horizontal rail 15, to realize the grinding to brush upper surface.
The lower grinding machine structure of above-mentioned production line includes pressing plate 6, the 4th adjusting handle 61 and the 4th motor 5, and pressing plate 6 is just right
Horizontal rail 15 is arranged, and its root is connected with the 4th adjusting handle 61, and the output shaft of the 4th motor 5 is connected with just to pressing plate 6
Mill 51, be provided with notch at the correspondence mill 51 of horizontal rail 15, by pressing plate 6 to the spacing of brush, realize to brush following table
The grinding in face.
With reference to Fig. 4, the right grinding machine structure of above-mentioned production line includes the 5th motor 7, and the 5th motor 7 is located at horizontal rail 15
Right side, and its bottom is connected with the 5th adjusting handle 72, and the output shaft of the 5th motor 7 is connected with mill 71, horizontal rail 15
Left side just to being provided with spring bearer plate 14 at mill 71, to realize grinding to brush right flank.
With reference to Fig. 5, the chamfering grinding machine structure of above-mentioned production line includes being respectively arranged on the right side of horizontal rail 15 and left side
The 6th motor 8 and the 7th motor 9, the 6th motor 8 and the 7th motor 9 output shaft on be connected with two relative to horizontal rail
The symmetrical V-type emery wheel 81 in road 15, and be arranged with U-shaped protective cover 10 outside the V-type emery wheel 81 of the top of horizontal rail 15, positioned at water
Orbit of steel wire being provided between the V-type emery wheel 81 and horizontal rail 15 of the lower section of plate rail road 15 and jumping beam, horizontal rail 15 is just to V-type emery wheel
Spring bearer plate 14 is provided with 81, is realized successively by V-type emery wheel 81 upper and lower two to upper and lower two angles in brush right side and left side
The chamfering grinding at angle.
In above-mentioned production line, the bottom of mill 31, mill 41, mill 51 and mill 71 is annular grinding surface,
It is provided between the inner edge of grinding surface and mutually close steel disc, mill, V-type emery wheel 81 coordinates with spring bearer plate 14, improve production line whole
The wearability of body, motor all using 120 watts of low-power machine, effectively reduces the noise pollution in production process, meanwhile,
Dedusting airduct can be configured at each mill and V-type emery wheel 81, dust pollution is reduced.
Additionally, can be adjusted by the second adjusting handle 32 by the spacing between the regulation transfer dish 11 of the first adjusting handle 12
Spacing between section mill 31 and spring bearer plate, between being adjusted between mill 41 and horizontal rail 15 by the 3rd adjusting handle 42
Away from, the spacing between pressing plate 6 and horizontal rail 15 is adjusted by the 4th adjusting handle 61, adjusted by the 5th adjusting handle 72 and ground
Spacing between disk 71 and spring bearer plate 14, realizes that the production to different size brush needs.
Claims (7)
1. a kind of brush automatic production line, it is characterised in that：Including vibrations reason charging tray and horizontal rail, the vibrations reason material
Disk is connected by connecting sliding rail with horizontal rail, is connected to feed mechanism, triturator structure, upper grinding machine in the horizontal rail successively
Structure, lower grinding machine structure, right grinding machine structure and chamfering grinding machine structure, the end of the horizontal rail is provided with recovering hopper；The feeder
Structure includes installing rack, and the installing rack top, horizontal rail are respectively provided on two sides with transfer dish, and the transfer dish passes through the first motor
Drive, first motor has the first adjusting handle, institute located at the lower section of installing rack, first motor connection positioned at right side
The first adjusting handle is stated located at the side of installing rack.
2. a kind of brush automatic production line according to claim 1, it is characterised in that：The triturator structure includes rotation
Bar and the second motor, the end of thread for tuning bar is adjusted to be flexibly connected with the horizontal spring pressing plate on the outside of horizontal rail, institute
State and tune the bottom of bar and fixed by mounting seat, second motor is located at the left side of horizontal spring pressing plate, and its bottom connection
The output shaft for having the second adjusting handle, second motor is connected with mill, and the horizontal rail right side at mill just to being provided with
Spring bearer plate.
3. a kind of brush automatic production line according to claim 1, it is characterised in that：The upper grinding machine structure includes the
Three motors, the side of the 3rd motor is provided with the 3rd adjusting handle, and the output shaft of the 3rd motor is connected with just to level
The mill of track.
4. a kind of brush automatic production line according to claim 1, it is characterised in that：The lower grinding machine structure includes pressure
Plate, the 4th adjusting handle and the 4th motor, the pressing plate is just arranged to horizontal rail, and its root and the 4th adjusting handle connect
Connect, the output shaft of the 4th motor is connected with just to the mill of pressing plate, at the horizontal rail correspondence mill notch is provided with.
5. a kind of brush automatic production line according to claim 1, it is characterised in that：The right grinding machine structure includes the
Five motors, the 5th motor is located at the right side of horizontal rail, and its bottom is connected with the 5th adjusting handle, the 5th motor
Output shaft be connected with mill, the horizontal rail left side at mill just to being provided with spring bearer plate.
6. a kind of brush automatic production line according to claim 1, it is characterised in that：The chamfering grinding machine structure bag
Include the 6th motor and the 7th motor for being respectively arranged on horizontal rail right side and left side, the output of the 6th motor and the 7th motor
Two are connected with axle relative to the symmetrical V-type emery wheel of horizontal rail, and are arranged outside the V-type emery wheel above horizontal rail
Have between U-shaped protective cover, the V-type emery wheel below horizontal rail and horizontal rail and be provided with orbit of steel wire jump beam, the level
Track at V-type emery wheel just to being provided with spring bearer plate.
7. a kind of brush automatic production line according to any one of claim 2 to 5, it is characterised in that：The mill
The bottom of disk is annular grinding surface, is provided between the inner edge of the grinding surface and mutually close steel disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510234219.2A CN104836096B (en) | 2015-05-11 | 2015-05-11 | Automatic production line for electric brushes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510234219.2A CN104836096B (en) | 2015-05-11 | 2015-05-11 | Automatic production line for electric brushes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104836096A CN104836096A (en) | 2015-08-12 |
| CN104836096B true CN104836096B (en) | 2017-05-03 |
Family
ID=53813808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510234219.2A Expired - Fee Related CN104836096B (en) | 2015-05-11 | 2015-05-11 | Automatic production line for electric brushes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104836096B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105826792B (en) * | 2016-04-15 | 2018-04-17 | 丽水市长新电器制造有限公司 | Full-automatic carbon brush assembly equipment |
| CN106734762B (en) * | 2016-12-30 | 2018-06-15 | 重庆市河海碳素制品有限公司 | Brush lead installs cutter |
| CN107052962B (en) * | 2017-05-12 | 2018-11-30 | 威海新光电碳制品有限公司 | Carbon brush Multi-position processing machine |
| CN111347226A (en) * | 2020-04-16 | 2020-06-30 | 李林清 | Production process of inner ring of metal wound gasket |
| CN111451782A (en) * | 2020-04-16 | 2020-07-28 | 李林清 | Metal winding gasket inner ring processing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7351130B1 (en) * | 2006-11-14 | 2008-04-01 | Wen Chi Chang | Sanding machine having adjustable brush |
| CN201383615Y (en) * | 2008-12-31 | 2010-01-13 | 任丘市双楼电碳制品有限公司 | Single-lead brush automatic processing device |
| KR100968627B1 (en) * | 2009-05-14 | 2010-07-08 | 박종래 | A juice secession apparatus |
| CN202231292U (en) * | 2011-07-13 | 2012-05-23 | 上海隽献精密设备有限公司 | Automatic carbon brush forming machine with manipulator |
| CN203579355U (en) * | 2013-10-30 | 2014-05-07 | 苏州东南碳制品有限公司 | Carbon brush grinding and chamfering machine |
| CN103811968A (en) * | 2012-11-12 | 2014-05-21 | 钱俊勇 | Production technology for soft brush |
| CN204597202U (en) * | 2015-05-11 | 2015-08-26 | 于知民 | A kind of brush automatic production line |
-
2015
- 2015-05-11 CN CN201510234219.2A patent/CN104836096B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7351130B1 (en) * | 2006-11-14 | 2008-04-01 | Wen Chi Chang | Sanding machine having adjustable brush |
| CN201383615Y (en) * | 2008-12-31 | 2010-01-13 | 任丘市双楼电碳制品有限公司 | Single-lead brush automatic processing device |
| KR100968627B1 (en) * | 2009-05-14 | 2010-07-08 | 박종래 | A juice secession apparatus |
| CN202231292U (en) * | 2011-07-13 | 2012-05-23 | 上海隽献精密设备有限公司 | Automatic carbon brush forming machine with manipulator |
| CN103811968A (en) * | 2012-11-12 | 2014-05-21 | 钱俊勇 | Production technology for soft brush |
| CN203579355U (en) * | 2013-10-30 | 2014-05-07 | 苏州东南碳制品有限公司 | Carbon brush grinding and chamfering machine |
| CN204597202U (en) * | 2015-05-11 | 2015-08-26 | 于知民 | A kind of brush automatic production line |
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| Publication number | Publication date |
|---|---|
| CN104836096A (en) | 2015-08-12 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170503 Termination date: 20190511 |
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| CF01 | Termination of patent right due to non-payment of annual fee |