CN104835557A - Vehicle wire harness, vehicle, and processing method of vehicle wire harness - Google Patents
Vehicle wire harness, vehicle, and processing method of vehicle wire harness Download PDFInfo
- Publication number
- CN104835557A CN104835557A CN201410806612.XA CN201410806612A CN104835557A CN 104835557 A CN104835557 A CN 104835557A CN 201410806612 A CN201410806612 A CN 201410806612A CN 104835557 A CN104835557 A CN 104835557A
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- vehicle
- bottom layer
- wire harness
- harness
- wire
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Abstract
The invention provides a vehicle wire harness, a vehicle, and a processing method of a vehicle wire harness. The vehicle wire harness comprises an insulation bottom layer, which is disposed on a vehicle body along a predetermined line; a wire harness, which is disposed on the insulation bottom layer in a printed manner; and an insulation protection layer, which is disposed on the wire harness in a covered manner. By adopting the above mentioned technical scheme, the interferences between the line and the peripheral parts can be prevented, and the interference parts can be overcome easily.
Description
Technical field
The present invention relates to crane field, in particular to the processing method of a kind of vehicle harness, vehicle and vehicle harness.
Background technology
Wire harness is compared to the neural net of automobile, overall wire sheaves runs through car load from the beginning to the end, be responsible for the information transmission between each electric device of car load, center-control parts and each electrical appliance of automobile are connected together formation automotive control system, and the part of each specialty is all related, in the process of wire harness design arrangement, often can run into circuit and surrounding components is interfered, Hard knee is difficult to hide, and thermal source is near, not easily " turns over beam " and be difficult to the problem of arranging; Moreover the feature of automobile bunch product own constrains the mode of production of bunch product to be the product that intensive handicraft makes, it is the problem of the consistency instability of product that handicraft makes the most outstanding, the problem that industry cost of labor is more and more higher, the auxiliary material of wire harness mostly is the low problem polluted of the plastic products rate of recovery.
Existing automobile bunch product is arranged according to vehicle body and is divided into some sections of wire harness, each section of wire harness making be divided into and roll off the production line, crimping, organizing vertical, knotting, this few procedure of conducting, excessively also needing through turning sequence work of per pass inter process.Be dealt into main engine plants to put outbound in storage after outer inspection and be just dealt on streamline, the wire harness of every section by different station packing, is finally combined to form complete loop through the grafting that each station is errorless according to the difference of the position of assembling.
Shortcoming is there is as follows at current automobile bunch product:
1, often can run into circuit in design process and surrounding components is interfered, hard spot is difficult to hide, and thermal source is near, not easily " turns over beam " and be difficult to the problem of arranging;
2, bunch product is that handicraft makes the product produced, and distinct issues are problems of consistency instability the most, are not easy to control;
3, existing automobile bunch product is divided into some sections of wire harness, and wire harness is wide in variety, the complex manufacturing technology of wire harness, and operation is various, and fabrication cycle is long;
4, car load assembling process relates to multiple station in each workshop section, and fixing point and the fastening point of wire harness itself are many, mends the situation of dress, and cannot form Automated assembly in grafting combinations produce process after easily having neglected loading to roll off the production line;
5, wire harness itself is intensive handicraft, and cost of labor is more and more higher;
6, the auxiliary material of wire harness mostly is that the plastic products rate of recovery is low to be polluted.
Summary of the invention
Main purpose of the present invention is the processing method providing a kind of vehicle harness, vehicle and vehicle harness, interferes, not easily cross over the problem of interfering part with the part of the circuit and surrounding that solve prior art existence.
To achieve these goals, according to an aspect of the present invention, provide a kind of vehicle harness, vehicle harness comprises: insulating bottom layer, is arranged on vehicle body along presetting line alignment; Wire harness, is printed on insulating bottom layer; Insulating protective layer, covers on wire harness.
Further, insulating bottom layer is the insulation glue-line be coated on vehicle body.
Further, wire harness comprises the multiple conducting wires be printed on insulating bottom layer, and two adjacent conductor spacings are arranged.
Further, wire is copper strips.
Further, insulating protective layer comprises the multiple wire cover arranged correspondingly with multiple conducting wires, and the two ends of the Width of each wire cover are all connected with insulating bottom layer.
Further, insulating protective layer also comprises extension, and the two ends of the Width of each wire cover are all connected with extension, and extension attaches insulating bottom layer and extends along the direction away from connected wire cover, and extension is connected with insulating bottom layer.
Further, two extensions connecting two adjacent described wire cover respectively between adjacent two wire cover connect.
Further, insulating protective layer is wholely set.
According to an aspect of the present invention, provide a kind of vehicle, comprise above-mentioned vehicle harness.
, according to a further aspect in the invention, providing a kind of processing method of vehicle harness, comprising: step S1: on vehicle body, insulating bottom layer being set along presetting line alignment; Step S2: print wire harness on insulating bottom layer; Step S3: cover insulating protective layer on wire harness.
Further, step S1 comprises: along presetting line alignment coating insulation glue-line on vehicle body.
Apply technical scheme of the present invention, vehicle harness comprises: insulating bottom layer, is arranged on vehicle body along presetting line alignment; Wire harness, is printed on insulating bottom layer; Insulating protective layer, covers on wire harness.Apply technical scheme of the present invention, the part solving circuit and the surrounding existed in prior art is interfered, and not easily crosses over the problem of interfering part.
Accompanying drawing explanation
The Figure of description forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the structural representation of the vehicle harness of the embodiment of the present invention;
Fig. 2 shows the structural representation of the vehicle of inventive embodiments.
Wherein, above-mentioned accompanying drawing comprises the following drawings mark:
1, insulating bottom layer; 2, vehicle body; 21, roof crossrail; 22, ceiling panel beating; 3, wire; 4, insulating protective layer; 41, wire cover; 42, extension; 10, vehicle harness.
Embodiment
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
As shown in Figure 1, vehicle harness 10 comprises: insulating bottom layer 1, is arranged on vehicle body 2 along presetting line alignment; Wire harness, is printed on insulating bottom layer 1; Insulating protective layer 4, covers on wire harness.
In the present embodiment, wire harness adopts printing technology to be formed on the insulating bottom layer 1 that is attached on vehicle body 2, and solve the wire harness existed in prior art and interferes with surrounding components, hard spot is difficult to hide, and thermal source closely, not easily " turns over beam " and be difficult to the problem of layout.Further, printing wire harness is mechanically actuated operation, and what easily be automated to ensure the quality of products is stable.Further, solve exist in prior art be divided into some sections of wire harness because of automobile bunch product, and cause the problem that wire harness specification is many, the complex manufacturing technology of wire harness, operation are various, fabrication cycle is long.Further, adopt the technique printing wire harness, avoid the operation adopting multiple retaining element and multiple fastenings fixed beam, easily be automated.Further, adopt printing technology, be conducive to saving cost of labor, reduce production cost.Further, the low problem easily polluted of the plastics auxiliary material goods rate of recovery of wire harness of the prior art is solved.
The processing method of vehicle harness comprises: step S1: on vehicle body 2, arrange insulating bottom layer 1 along presetting line alignment; Step S2: print wire harness on insulating bottom layer 1; Step S3: cover insulating protective layer 4 on wire harness.
Preferably, insulating bottom layer 1 is for being coated in the insulation glue-line on vehicle body 2.Step S1 comprises: along presetting line alignment coating insulation glue-line on vehicle body 2.
Preferably, wire harness comprises the multiple conducting wires 3 be printed on insulating bottom layer 1, and two adjacent wire 3 intervals are arranged.
Preferably, wire 3 is copper strips.Copper strips has and conducts electricity very well, and is easy to the advantage realizing printing.
Preferably, insulating protective layer 4 comprises the multiple wire cover 41 arranged correspondingly with multiple conducting wires 3, and the two ends of the Width of each wire cover 41 are all connected with insulating bottom layer 1.
Each wire cover 41 covers a corresponding wire, and the two ends of wire cover 41 Width are all connected with insulating bottom layer 1, is short-circuited or wire is connected with part in other car to prevent two adjacent wires.
Preferably; insulating protective layer 4 also comprises extension 42; the two ends of the Width of each wire cover 41 are all connected with extension 42, and extension 42 attaches insulating bottom layer 1 and extends along the direction away from connected wire cover 41, and extension 42 is connected with insulating bottom layer 1.
Extension 42 attaches insulating bottom layer and is connected with insulating bottom layer 1, thus achieves the connection of wire cover 41 and insulating bottom layer 1.Extension 42 is one-body molded with wire cover 41.
Preferably, two extensions 42 connecting two adjacent described wire cover 41 respectively between adjacent two wire cover 41 connect.To be connected with adjacent two wire cover 41 and extension 42 between adjacent two wire cover 41 connects.Extension 42 between two adjacent wire cover 41 is wholely set.
Preferably, insulating protective layer 4 is wholely set.Insulating protective layer 4 entirety covers on wire harness, and the part covering wire forms wire cover 41, and the part being positioned at wire both sides forms extension 42.
According to a further aspect in the invention, the present embodiment additionally provides a kind of vehicle, and this vehicle comprises above-mentioned vehicle harness.Fig. 2 shows the structural representation of the top of car of the vehicle of inventive embodiments.The top of car of vehicle body 2 comprises roof crossrail 21 and ceiling panel beating 22.Vehicle harness 10 is arranged on top of car along default line alignment, and comprises the part being printed on and comprising on roof crossrail 21, thus climbs over roof crossrail 21 in the situation without Hard knee.
Process vehicle being arranged the vehicle harness of the present embodiment is:
After vehicle body puts in place, first locate vehicle body and confirm initial point, start the printing carrying out insulating bottom layer 1, insulating bottom layer 1 prints after insulating bottom layer 1 completes and checks, flowing to subsequent processing, re-starting printing as do not met after meeting;
Then, adopt the mode printed or print to be paved with vehicle body trend by conductive carrier copper strips and be attached on vehicle body,
After the printing of detection copper strips is qualified, conductor covers one deck protection insulating barrier, protects the not short circuit of conductor leakproof not by pressure injury.
The technological process of printing wire harness is after printing wire harness operation completes; need the measurement carrying out conducting experiment and voltage drop; special conductive device is used automatically to detect; as detected the qualified operation carrying out encapsulating top layer; turn back to a upper operation re-start as do not reached default requirement, complete last procedure outer envelope to protect the not short circuit of conductor copper bar leakproof not by pressure injury.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (11)
1. a vehicle harness, is characterized in that, described vehicle harness (10) comprising:
Insulating bottom layer (1), is arranged on vehicle body (2) along presetting line alignment;
Wire harness, is printed on described insulating bottom layer (1);
Insulating protective layer (4), covers on described wire harness.
2. vehicle harness according to claim 1, is characterized in that, described insulating bottom layer (1) is for being coated in the insulation glue-line on described vehicle body (2).
3. vehicle harness according to claim 1, is characterized in that, described wire harness comprises the multiple conducting wires (3) be printed on described insulating bottom layer (1), and two adjacent described wire (3) intervals are arranged.
4. vehicle harness according to claim 3, is characterized in that, described wire (3) is copper strips.
5. vehicle harness according to claim 3; it is characterized in that; described insulating protective layer (4) comprises the multiple wire cover (41) arranged correspondingly with described multiple conducting wires (3), and the two ends of the Width of each described wire cover (41) are all connected with described insulating bottom layer (1).
6. vehicle harness according to claim 5; it is characterized in that; described insulating protective layer (4) also comprises extension (42); the two ends of the Width of each described wire cover (41) are all connected with described extension (42); described extension (42) attaches described insulating bottom layer (1) and extends along the direction away from connected described wire cover (41), and described extension (42) is connected with described insulating bottom layer (1).
7. vehicle harness according to claim 6, it is characterized in that, two extensions (42) connecting described two adjacent described wire cover (41) be respectively positioned between two adjacent described wire cover (41) connect.
8. vehicle harness according to any one of claim 1 to 7, is characterized in that, described insulating protective layer (4) is wholely set.
9. a vehicle, is characterized in that, comprises the vehicle harness (10) according to any one of claim 1 to 8.
10. a processing method for vehicle harness, is characterized in that, comprising:
Step S1: preset line alignment on the upper edge of vehicle body (2) and insulating bottom layer (1) is set;
Step S2: print wire harness on described insulating bottom layer (1);
Step S3: cover insulating protective layer (4) on described wire harness.
The processing method of 11. vehicle harness according to claim 10, is characterized in that, described step S1 comprises: upper along presetting line alignment coating insulation glue-line at described vehicle body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410806612.XA CN104835557A (en) | 2014-12-19 | 2014-12-19 | Vehicle wire harness, vehicle, and processing method of vehicle wire harness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410806612.XA CN104835557A (en) | 2014-12-19 | 2014-12-19 | Vehicle wire harness, vehicle, and processing method of vehicle wire harness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104835557A true CN104835557A (en) | 2015-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410806612.XA Pending CN104835557A (en) | 2014-12-19 | 2014-12-19 | Vehicle wire harness, vehicle, and processing method of vehicle wire harness |
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| CN (1) | CN104835557A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113492774A (en) * | 2020-04-07 | 2021-10-12 | 矢崎总业株式会社 | Wiring structure of wire harness and wire harness |
| CN113593776A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Wire harness production method and wire harness |
| CN113593777A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Method for producing wire harness, nozzle, and wire harness |
| CN113593774A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Method for manufacturing wire harness and wire harness |
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| US20070137141A1 (en) * | 2005-11-30 | 2007-06-21 | Hirschmann Car Communication Gmbh | Integration of functional layers in or on transparent plastic parts for vehicle manufacture |
| CN101393788A (en) * | 2008-10-16 | 2009-03-25 | 达昌电子科技(苏州)有限公司 | Manufacturing method for flexible bus |
| CN202003772U (en) * | 2011-01-30 | 2011-10-05 | 南车青岛四方机车车辆股份有限公司 | Wire harness pre-assembling tool for rail vehicle |
| CN103094862A (en) * | 2011-11-07 | 2013-05-08 | 北汽福田汽车股份有限公司 | Wiring harness appearance limiting device |
| CN103733456A (en) * | 2011-08-10 | 2014-04-16 | 矢崎总业株式会社 | Wire harness |
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2014
- 2014-12-19 CN CN201410806612.XA patent/CN104835557A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20070137141A1 (en) * | 2005-11-30 | 2007-06-21 | Hirschmann Car Communication Gmbh | Integration of functional layers in or on transparent plastic parts for vehicle manufacture |
| CN101393788A (en) * | 2008-10-16 | 2009-03-25 | 达昌电子科技(苏州)有限公司 | Manufacturing method for flexible bus |
| CN202003772U (en) * | 2011-01-30 | 2011-10-05 | 南车青岛四方机车车辆股份有限公司 | Wire harness pre-assembling tool for rail vehicle |
| CN103733456A (en) * | 2011-08-10 | 2014-04-16 | 矢崎总业株式会社 | Wire harness |
| CN103094862A (en) * | 2011-11-07 | 2013-05-08 | 北汽福田汽车股份有限公司 | Wiring harness appearance limiting device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113492774A (en) * | 2020-04-07 | 2021-10-12 | 矢崎总业株式会社 | Wiring structure of wire harness and wire harness |
| CN113492774B (en) * | 2020-04-07 | 2023-11-28 | 矢崎总业株式会社 | Wiring structure of wire harness and wire harness |
| CN113593776A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Wire harness production method and wire harness |
| CN113593777A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Method for producing wire harness, nozzle, and wire harness |
| CN113593774A (en) * | 2021-07-30 | 2021-11-02 | 长春捷翼汽车零部件有限公司 | Method for manufacturing wire harness and wire harness |
| CN113593776B (en) * | 2021-07-30 | 2023-03-10 | 长春捷翼汽车零部件有限公司 | Wire harness production method and wire harness |
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| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150812 |
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| RJ01 | Rejection of invention patent application after publication |