CN104834771A - Method for establishing strength measurement curve of concrete with high-volume mineral admixtures - Google Patents

Method for establishing strength measurement curve of concrete with high-volume mineral admixtures Download PDF

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CN104834771A
CN104834771A CN201510198301.4A CN201510198301A CN104834771A CN 104834771 A CN104834771 A CN 104834771A CN 201510198301 A CN201510198301 A CN 201510198301A CN 104834771 A CN104834771 A CN 104834771A
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张云升
杨永敢
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Southeast University
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Abstract

本发明公开了大掺量矿物掺合料混凝土的测强曲线及建立方法,其中建立方法包括如下步骤:按照矿物掺量30%-50%,制作大掺量矿物掺合料混凝土试块;对制作的试块进行自然养护;对试块进行回弹值测试得到回弹值;通过施加破坏极限荷载得到抗压强度;测量破坏试块的碳化深度得到碳化深度值;根据测量的回弹值、抗压强度以及碳化深度值,得到测强曲线方程。依据此测强曲线可以检测大掺量矿物掺合料混凝土的抗压强度。相比于国家统一的测强曲线,建立的大掺量矿物掺合料混凝土回弹测强曲线更具有可靠性和准确性。这对于大掺量矿物掺合料混凝土的质量检测和评定具有重要的意义。

The invention discloses a strength measuring curve and a method for establishing a large-volume mineral admixture concrete, wherein the establishment method includes the following steps: making a large-volume mineral admixture concrete test block according to the mineral content of 30%-50%; The prepared test block is subjected to natural maintenance; the rebound value of the test block is tested to obtain the rebound value; the compressive strength is obtained by applying the ultimate load of failure; the carbonization depth value is obtained by measuring the carbonization depth of the damaged test block; according to the measured rebound value, The compressive strength and carbonization depth values are obtained to obtain the strength curve equation. According to this strength curve, the compressive strength of concrete with large amount of mineral admixture can be detected. Compared with the national unified strength curve, the established rebound strength curve of large-volume mineral admixture concrete is more reliable and accurate. This is of great significance for the quality inspection and evaluation of concrete with large amount of mineral admixtures.

Description

大掺量矿物掺合料混凝土测强曲线的建立方法Establishment Method of Strength Curve of Concrete with Large Amount of Mineral Admixture

技术领域technical field

本发明属于混凝土技术领域,尤其涉及一种混凝土抗压强度曲线的建立。The invention belongs to the technical field of concrete, and in particular relates to the establishment of a concrete compressive strength curve.

背景技术Background technique

在当今世界,无论是建筑结构还是桥梁工程,混凝土都是不可缺少的材料之一,其应用广泛、历史悠久,不仅可以广泛应用于工业和民用建筑、水工建筑和城市建设,而且还可以应用于海洋开发用的各种构筑物。我国是混凝土用量最多的国家。根据我国国土资源部发布的《2013年中国国土资源公报》显示,我国2013年水泥年产量已达24.2亿吨,混凝土年产量已超21.96亿立方米,其中商品混凝土更是达到了11.7亿立方米,年钢筋用量已达4000吨,水泥和混凝土的年产量均居世界第一位。然而,近些年来由于混凝土耐久性不良造成了其过早失效乃至破坏。混凝土结构质量缺陷引起的灾难时有发生,导致了重大的财产损失乃至人民的生命财产安全,因此加强和完善对混凝土结构的现场检测是保障建筑结构物安全性的重要手段。In today's world, whether it is building structures or bridge engineering, concrete is one of the indispensable materials. It is widely used and has a long history. Various structures used in marine development. my country is the country with the largest amount of concrete. According to the "2013 China Land and Resources Bulletin" issued by the Ministry of Land and Resources of my country, the annual output of cement in 2013 in China has reached 2.42 billion tons, and the annual output of concrete has exceeded 2.196 billion cubic meters, of which commercial concrete has reached 1.17 billion cubic meters. , the annual steel consumption has reached 4,000 tons, and the annual output of cement and concrete ranks first in the world. However, in recent years, the poor durability of concrete has caused its premature failure and even destruction. Disasters caused by quality defects of concrete structures occur frequently, resulting in major property losses and even the safety of people's lives and property. Therefore, strengthening and perfecting the on-site inspection of concrete structures is an important means to ensure the safety of building structures.

混凝土结构强度的检测根据其原理不同一般可分为有损检测技术和无损检测技术,其中有损检测技术虽然测试结果比较直观可靠但是其会对结构造成局部破坏,被测结构需进行相应修补,不利于混凝土构件后期的发展和维护,混凝土结构强度的现场检测一般都是采用无损检测技术,它已成为工程事故的评定和分析手段之一,因此,无损检测技术在整个建筑施工、验收以及使用过程中都发挥着重要的作用。混凝土结构的无损检测技术是指通过对混凝土结构不进行破坏,直接作用在结构或构件上测定某个或某些物理量,并通过这些物理量与强度的相关性来推测混凝土的强度等指标的检测技术,包括超声法、回弹法、超声回弹法冲击回波法、雷达法、红外成像法等,其中回弹法由于仪器构造简单、仪器携带方便、测试方法易于掌握、检测效率高、造价及费用都较为低廉、被测物的形状尺寸一般不受限制等优越性而被广泛采用,由于其特别适用于施工现场对结构混凝土的强度进行随机的、大量的检验,已被国际学术界公认为混凝土无损检测的基本方法之一,成为现场结构混凝土检验与验收的常用方法。经过多年的研究和大量的实验室和现场数据的积累,已经建立了国家统一测强曲线,也形成了《回弹法检测混凝土抗压强度技术规程》(JGJ/T23-2011),各地区大都也研究建立了适合当地检测的地区回弹测强曲线,为实体工程的质量检测与评定提供了依据。The detection of concrete structure strength can be generally divided into destructive testing technology and non-destructive testing technology according to its different principles. Although the test result of destructive testing technology is relatively intuitive and reliable, it will cause local damage to the structure, and the tested structure needs to be repaired accordingly. It is not conducive to the development and maintenance of concrete components in the later stage. The on-site detection of concrete structure strength generally adopts non-destructive testing technology, which has become one of the evaluation and analysis methods of engineering accidents. play an important role in the process. The non-destructive testing technology of concrete structure refers to the detection technology that directly acts on the structure or components to measure one or some physical quantities without destroying the concrete structure, and speculates the strength and other indicators of concrete through the correlation between these physical quantities and strength. , including ultrasonic method, rebound method, ultrasonic rebound method, shock echo method, radar method, infrared imaging method, etc. Among them, the rebound method is due to the simple structure of the instrument, the convenience of carrying the instrument, the test method is easy to master, the detection efficiency is high, and the cost is low. The cost is relatively low, and the shape and size of the measured object are generally not limited, so it is widely used. Because it is especially suitable for random and large-scale inspections of the strength of structural concrete at the construction site, it has been recognized by the international academic community as One of the basic methods of non-destructive testing of concrete has become a common method for on-site structural concrete inspection and acceptance. After years of research and the accumulation of a large number of laboratory and field data, a national unified strength measurement curve has been established, and the "Technical Regulations for Testing the Compressive Strength of Concrete by Rebound Method" (JGJ/T23-2011) has been formed. It also researches and establishes the regional rebound strength curve suitable for local testing, which provides a basis for the quality testing and evaluation of physical projects.

近些年,随着经济的快速发展、城市化进程的不断推进,现代建筑物或构筑物呈现出向高层、大跨发展趋势。这些工程对强度的要求也越来越高,普通混凝土已经逐渐不能满足工程的需要。比如,一些民用设施在使用的过程中如海浪对海线及海洋平台的冲击、飞机起飞和降落时对跑道的冲击作用等,这些工程需要强度等级较高的混凝土材料。目前,在许多民用工程和海洋工程中使用的混凝土水胶比均小于0.4;另一方面由于生产水泥会产生大量的二氧化碳,为了从保护环境的角度考虑,用大掺量矿物掺合料取代等量的水泥,同样达到相同的效果,故大掺量矿物掺合料低水胶比混凝土迅速发展起来。因此对这些大掺量矿物掺合料混凝土的质量检测和评定对于保障结构工程的安全服役具有重要的意义。《回弹法检测混凝土抗压强度技术规程》(JGJ/T 23-2011)中明确指出,国家统一测强曲线适用于抗压强度为(10.0-60.0)MPa范围内的普通混凝土。大掺量矿物掺合料低水胶比混凝土与普通混凝土差异明显,随着其技术的推广及应用,国家统一测强曲线的适用性逐渐降低。主要表现在以下几个方面:In recent years, with the rapid development of the economy and the continuous advancement of the urbanization process, modern buildings or structures have shown a trend of high-rise and long-span development. The strength requirements of these projects are getting higher and higher, and ordinary concrete has gradually been unable to meet the needs of the project. For example, during the use of some civil facilities, such as the impact of waves on sea lines and offshore platforms, and the impact of aircraft on runways when taking off and landing, these projects require concrete materials with higher strength levels. At present, the water-to-binder ratio of concrete used in many civil projects and marine projects is less than 0.4; on the other hand, because the production of cement will produce a large amount of carbon dioxide, in order to protect the environment, it is replaced by large-volume mineral admixtures, etc. A large amount of cement can also achieve the same effect, so concrete with a large amount of mineral admixture and low water-binder ratio has developed rapidly. Therefore, the quality inspection and evaluation of these large-volume mineral admixture concretes are of great significance to ensure the safe service of structural engineering. The "Technical Regulations for Testing the Compressive Strength of Concrete by Rebound Method" (JGJ/T 23-2011) clearly states that the national unified strength measurement curve is suitable for ordinary concrete with a compressive strength within the range of (10.0-60.0) MPa. Concrete with a large amount of mineral admixture and low water-binder ratio is significantly different from ordinary concrete. With the promotion and application of its technology, the applicability of the national unified strength curve gradually decreases. Mainly manifested in the following aspects:

(1)大掺量矿物掺合料混凝土组分复杂,大掺量矿物掺合料混凝土中常掺入大量的矿物掺合料,导致其组成更加的复杂。此外由于粉煤灰早期碳化深度相对较快,全国统一测强曲线应用于粉煤灰掺量较大的大掺量矿物掺合料混凝土中,其适用性较低。(1) The components of large-volume mineral admixture concrete are complex, and large-volume mineral admixture concrete is often mixed with a large amount of mineral admixture, resulting in a more complex composition. In addition, due to the relatively fast carbonation depth of fly ash in the early stage, the national uniform strength measurement curve is not applicable to large-volume mineral admixture concrete with a large amount of fly ash.

(2)全国统一测强曲线仅适用于60MPa以下强度的混凝土,而对于60MPa及其以上强度的高性能混凝土检测方面则无能为力。(2) The national unified strength measurement curve is only applicable to concrete with a strength below 60MPa, but it is helpless for the detection of high-performance concrete with a strength of 60MPa and above.

(3)大掺量矿物掺合料混凝土具有大流动性的特点,要求使其坍落度往往达到140mm,甚至200mm以上,与国家统一测强曲线中没有对流动性作要求不符,其影响程度存在较多不确定性。(3) Concrete with a large amount of mineral admixture has the characteristics of high fluidity, and its slump is often required to reach 140mm, or even more than 200mm, which is inconsistent with the requirements for fluidity in the national unified strength measurement curve, and its degree of influence There are many uncertainties.

迫切需要从回弹检测的基本原理入手,探寻大掺量矿物掺合料混凝土表层硬度的影响因素,并建立于混凝土强度的定量关系。这将对控制工程质量、防范工程事故、解决混凝土强度问题、促进混凝土发展、准确评价工程的质量具有重要的现实意义和工程实用价值。It is urgent to start with the basic principle of rebound detection, explore the factors affecting the surface hardness of concrete with large amount of mineral admixtures, and establish the quantitative relationship of concrete strength. This will have important practical significance and engineering practical value for controlling engineering quality, preventing engineering accidents, solving concrete strength problems, promoting concrete development, and accurately evaluating engineering quality.

发明内容Contents of the invention

发明目的:本发明的目的在于建立大掺量矿物掺合料混凝土测强曲线,提高混凝土抗压强度检测水平,准确评价工程质量。Purpose of the invention: The purpose of the invention is to establish a concrete strength measurement curve with a large amount of mineral admixture, improve the detection level of concrete compressive strength, and accurately evaluate the project quality.

本发明具体技术方案如下:Concrete technical scheme of the present invention is as follows:

大掺量矿物掺合料混凝土的测强曲线,所矿物掺合料包括粉煤灰和或矿渣,矿物掺合料的掺量为30%-50%,其特征在于,所述测强曲线的方程为:The strength measurement curve of concrete with a large amount of mineral admixture, the mineral admixture includes fly ash and or slag, the amount of mineral admixture is 30%-50%, it is characterized in that the strength measurement curve The equation is:

ff cucu ,, jj cc == 0.0498580.049858 RR mm 1.8616171.861617 1010 -- 0.099470.09947 DmDm

式中:—第j个测区混凝土抗压强度换算值,单位MPa,精确到0.01MPa;In the formula: —Converted value of concrete compressive strength in the jth measurement area, unit MPa, accurate to 0.01MPa;

Rm—测区平均回弹值,精确到0.1MPa;R m — the average rebound value of the survey area, accurate to 0.1MPa;

Dm—测区平均碳化深度值,单位mm。D m — the average carbonization depth of the survey area, in mm.

其中粉煤灰为Ⅰ级粉煤灰,矿渣为S95级。Among them, the fly ash is grade I fly ash, and the slag is grade S95.

基于水胶比小于0.35的低水胶比建立的。Based on the low water-binder ratio of less than 0.35.

一种大掺量矿物掺合料混凝土测强曲线的建立方法,其特征在于,包括如下步骤:A method for establishing a strength curve of concrete with a large amount of mineral admixture is characterized in that it includes the following steps:

步骤一、按照矿物掺量30%-50%,制作大掺量矿物掺合料混凝土试块:Step 1. According to the mineral content of 30%-50%, make a large-volume mineral admixture concrete test block:

步骤二、对制作的试块进行养护;Step 2, maintaining the prepared test block;

步骤三、对试块进行回弹值测试得到回弹值;Step 3, perform a rebound value test on the test block to obtain the rebound value;

步骤四、通过施加破坏极限载荷得到抗压强度;Step 4, obtain the compressive strength by applying the failure limit load;

步骤五、测量破坏试块的碳化深度得到碳化深度值;Step 5, measuring the carbonization depth of the damaged test block to obtain the carbonization depth value;

步骤六、根据测量的回弹值、抗压强度以及碳化深度值,得到测强曲线方程: f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm Step 6. According to the measured rebound value, compressive strength and carbonization depth value, the strength measurement curve equation is obtained: f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm

式中:—第j个测区混凝土抗压强度换算值,单位MPa,精确到0.01MPa;In the formula: —Converted value of concrete compressive strength in the jth measurement area, unit MPa, accurate to 0.01MPa;

Rm—测区平均回弹值,精确到0.1MPa;R m — the average rebound value of the survey area, accurate to 0.1MPa;

Dm—测区平均碳化深度值,单位mm。D m — the average carbonization depth of the survey area, in mm.

与现有技术相比,本发明建立了大掺量矿物掺和料混凝土的测强曲线,通过该曲线,可直接算出不同掺量掺和料混凝土的抗压强度,而不用对不同掺量的混凝土制成样品分别进行测试,具有高可靠性和准确性。Compared with the prior art, the present invention establishes the strength measuring curve of concrete with large amount of mineral admixture, through which, the compressive strength of concrete with different amount of admixture can be directly calculated without the need for different amounts of admixture Concrete samples are tested separately with high reliability and accuracy.

附图说明Description of drawings

图1为建立的大掺量矿物掺合料混凝土测强曲线与国家统一测强曲线的比较。Figure 1 is a comparison between the established strength curve of large-volume mineral admixture concrete and the national unified strength curve.

具体实施方式Detailed ways

下面结合具体实施例对本发明作详细说明:The present invention is described in detail below in conjunction with specific embodiment:

本发明大掺量矿物掺合料混凝土测强曲线的建立方法,包括如下步骤:The method for establishing the strength measuring curve of the large-volume mineral admixture concrete of the present invention comprises the following steps:

步骤一、大掺量矿物掺合料混凝土试块的制作,采用小野田生产的P·Ⅱ52.5级水泥、花岗岩碎石,连续级配,最大粒径是20mm、细骨料为河砂,表观密度2650kg/m3,细度模数为2.96;混凝土拌合水采用自来水。按照大掺量矿物掺合料混凝土的特点大掺量矿物掺合料、使用功能外加剂、低水胶比、大流动性来设计不同强度等级的配合比。每一个强度等级的混凝土设计X个实验龄期并且制作Y个标准尺寸的试块。同一个配比的所有试块要在同一天完成。Step 1. The production of concrete test blocks with large amount of mineral admixtures, P·Ⅱ52.5 grade cement and granite gravel produced by Onoda, continuous gradation, the maximum particle size is 20mm, and the fine aggregate is river sand. The apparent density is 2650kg/m 3 , and the fineness modulus is 2.96; tap water is used for concrete mixing. According to the characteristics of large-volume mineral admixture concrete, large-volume mineral admixtures, the use of functional admixtures, low water-binder ratio, and high fluidity are used to design mix ratios of different strength levels. Concrete of each strength grade is designed for X experimental ages and Y standard size test blocks are made. All test blocks of the same ratio shall be completed on the same day.

步骤二、试件在成型完成后用薄膜覆盖在混凝土成型面上,防止混凝土表面水分的挥发,待24h之后拆模并将试块放入标准养护室中养护一周,等到一周后将试块放到自然环境中养护,并且将试块呈品字形堆放,目的是为了充分模拟实际工程环境。Step 2: Cover the concrete molding surface with a film after the test piece is formed to prevent the volatilization of moisture on the concrete surface. After 24 hours, remove the mold and put the test piece in the standard curing room for curing for one week. After one week, put the test piece To maintain in the natural environment, and stack the test blocks in a zigzag shape, the purpose is to fully simulate the actual engineering environment.

步骤三、回弹值测试,将到达设计龄期的标准试块的两个相对侧面置于压力机承板之间,打开机器使其对试块的压力在30KN-80KN之间,然后用回弹仪水平测量标准试块两相对侧面的回弹值。每个侧面均匀的选取8个点,每两个点之间的距离应不小于20mm,每一个试件16个回弹值中要去除3个最大值和3个最小值,剩余的10个数取其平均值Ra,得到的就是该试块在一定龄期下的回弹值。Step 3. Test the rebound value. Place the two opposite sides of the standard test block that has reached the design age between the bearing plates of the press, turn on the machine to make the pressure on the test block between 30KN-80KN, and then use the The rebound value of two opposite sides of the standard test block is measured horizontally by the elastic meter. Evenly select 8 points on each side, and the distance between each two points should not be less than 20mm. Remove 3 maximum values and 3 minimum values from the 16 rebound values of each test piece, and the remaining 10 values Take the average value R a to get the rebound value of the test block at a certain age.

步骤四、强度测试,随后对压力机上的试块继续施加压力,其破坏极限荷载为高性能混凝土的立方抗压强度。Step 4, strength test, and then continue to apply pressure to the test block on the press, and its failure limit load is the cubic compressive strength of high performance concrete.

步骤五、碳化深度值测定、混凝土试件抗压试验破坏后,随即在测试回弹值的试块断裂面上(粉末和碎屑应除尽)滴入1%酚酞酒精溶液(酒精为无水乙醇)。当已碳化和未碳化界限清晰时,用碳化测量仪进行测量其碳化深度。Step 5. After the determination of the depth of carbonation and the concrete specimen compression test, after the destruction of the concrete specimen, drop 1% phenolphthalein alcohol solution (alcohol is anhydrous ethanol). When the boundary between carbonized and non-carbonized is clear, measure the carbonization depth with a carbonization measuring instrument.

步骤六、根据测量的回弹值,抗压强度值以及碳化深度值,进行计算机分析,采用回归测强曲线方程式编程拟合建立本地区大掺量矿物掺合料混凝土回弹测强曲线。Step 6. According to the measured rebound value, compressive strength value and carbonization depth value, computer analysis is carried out, and the regression strength curve equation is used Programming and fitting to establish the rebound strength curve of concrete with large amount of mineral admixture in this area.

步骤七、得到的曲线方程为 f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm Step 7, the obtained curve equation is f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm

式中:—第j个测区混凝土抗压强度换算值,单位MPa,精确到0.01MPa;In the formula: —Converted value of concrete compressive strength in the jth measurement area, unit MPa, accurate to 0.01MPa;

Rm—测区平均回弹值,精确到0.1MPa;R m — the average rebound value of the survey area, accurate to 0.1MPa;

Dm—测区平均碳化深度值,单位mm。D m — the average carbonization depth of the survey area, in mm.

图1为混凝土碳化深度为0时建立的大掺量矿物掺合料混凝土测强曲线与国家统一测强曲线的比较示意图,由图1可知,当碳化深度为0时,大掺量矿物掺合料混凝土测强曲线始终高于国家统一测强曲线,且随着回弹值的增加,二者之差有逐渐增大的趋势。Figure 1 is a schematic diagram of the comparison between the strength measurement curve of large-volume mineral admixture concrete established when the carbonation depth of concrete is 0 and the national unified strength-measurement curve. It can be seen from Figure 1 that when the carbonation depth is 0, the large-volume mineral admixture The strength measurement curve of raw material concrete is always higher than the national unified strength measurement curve, and with the increase of rebound value, the difference between the two tends to increase gradually.

Claims (4)

1. the concrete strength test curve of high content mineral admixtures, mineral admixture used comprises flyash and slag, and the volume of mineral admixture is 30%-50%, it is characterized in that, the equation of described strength test curve is:
f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm
In formula: -jGe Ce district concrete crushing strength scaled value;
R m-survey district's average rebound number;
D m-survey the average carbonation depth value in district.
2. high content mineral admixtures concrete strength-detecting curve as claimed in claim 1, it is characterized in that, it is characterized in that, flyash is I grade of flyash, and slag is S95 level.
3. high content mineral admixtures concrete strength-detecting curve as claimed in claim 1, is characterized in that, is less than that the low water binder ratio of 0.35 sets up based on water-cement ratio.
4. a method for building up for high content mineral admixtures concrete strength-detecting curve, is characterized in that, comprises the steps:
Step one, according to mineral volume 30%-50%, make high content mineral admixtures concrete test block;
Step 2, to make test block carry out natural curing;
Step 3, test block carried out to rebound value test and obtain rebound value;
Step 4, obtain compressive strength by applying breaking limit load;
The carbonation depth that step 5, measurement destroy test block obtains carbonation depth value;
Step 6, the rebound value according to measuring, compressive strength and carbonation depth value, obtain strength test curve equation; f cu , j c = 0.049858 R m 1.861617 10 - 0.09947 Dm
In formula: -jGe Ce district concrete crushing strength scaled value;
R m-survey district's average rebound number;
D m-survey the average carbonation depth value in district.
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