CN104832352B - The blade and its manufacture method of higher power levels axle energy by ocean current generator - Google Patents

The blade and its manufacture method of higher power levels axle energy by ocean current generator Download PDF

Info

Publication number
CN104832352B
CN104832352B CN201510226081.1A CN201510226081A CN104832352B CN 104832352 B CN104832352 B CN 104832352B CN 201510226081 A CN201510226081 A CN 201510226081A CN 104832352 B CN104832352 B CN 104832352B
Authority
CN
China
Prior art keywords
metal
blade
crossbeam
net
cutter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510226081.1A
Other languages
Chinese (zh)
Other versions
CN104832352A (en
Inventor
顾海港
李伟
林勇刚
顾亚京
刘宏伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang University ZJU
Original Assignee
Zhejiang University ZJU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN201510226081.1A priority Critical patent/CN104832352B/en
Publication of CN104832352A publication Critical patent/CN104832352A/en
Application granted granted Critical
Publication of CN104832352B publication Critical patent/CN104832352B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Wind Motors (AREA)

Abstract

The blade of higher power levels axle energy by ocean current generator, the cross section of its metal crossbeam is inType, orType, orType, orType, the top welding metal blade tip of metal crossbeam, the first net-cutter is fixed on metal blade tip, the bottom welding metal blade root of metal crossbeam, metal blade root is the flange or screwed hole being connected with the wheel hub of energy by ocean current generator, the first fiber cloth that the outside parcel solidification of metal crossbeam is smeared or infiltrated by the first hybrid resin, the lateral surface bonding exterior skin of metal crossbeam, the medial surface bonding inside panel of metal crossbeam, the leading flank of metal crossbeam, trailing flank and exterior skin, foam is filled between inside panel and fills out core, the foam of metal crossbeam lower end is filled out on core and plugs the second net-cutter, the side bonds leading edge metal bag piece of direction of rotation one of blade, blade surface spraying antifouling coating;Advantage:Trend load impacting, high intensity, high rigidity, anti-grit impact friction, wear-resistant, blade tip cavitation, the winding of anti-fishing net, the attachment of anti-marine organisms can be resisted.

Description

The blade and its manufacture method of higher power levels axle energy by ocean current generator
Technical field
The present invention relates to the blade and its manufacture method of a kind of trunnion axis energy by ocean current generator, the blade is suitable for high-power Trunnion axis energy by ocean current generator use.
Background technology
Energy by ocean current is a kind of clean reproducible energy, and China's energy by ocean current rich reserves, its developing and utilizingpotentiality is huge.Relatively For wave, the change of energy by ocean current is steady and regular, big with energy density, regular strong, the advantages of reserves are big.Ocean current Energy by ocean current is converted into electric energy by energy generator, and for users to use, blade, as the first order mechanism for capturing energy of ocean current, is ocean current The important component of energy generator, its structure design, material selection directly affects energy capture efficiency, and can unit steady for a long time Fixed operation.
The study hotspot in current energy by ocean current field is concentrated mainly on following aspect:(1) Hydrodynamic design of ocean current machine blade Method;(2) design of the adjustable spacing mechanism of blade;(3) design studies with supporting way are installed;(4) blade cavitation erosion research and Suppress;(5) research of unit layout;(6) design of ocean current energy generator new ideas.
For the blade of small-power trunnion axis energy by ocean current generator, blade dimensions are smaller, can directly use multi-shaft interlocked machine Bed is integrally machined, and for the blade of higher power levels axle energy by ocean current generator, blade dimensions are more long, it is impossible to using multi-shaft interlocked Lathe is integrally machined.The blade of existing relatively high power trunnion axis energy by ocean current generator, some uses and traditional trunnion axis wind The similar blade of power generator blade, its method of manufacturing technology is integrally as traditional horizontal shaft wind-driven generator vane With glass steel making, glass fibre reinforced plastic tensile elastic modelling quantity is 19.71GPa, and elastic modelling quantity is relatively low, 10 times poorer than steel, due to sea The density of water is more than 1,000 times of air, therefore the load impacting that is subject to of blade of energy by ocean current generator is big, and this blade is in sea Easily there is serious blade in stream energy use to wave and runout problem, or even bending or situation about fractureing occur;
Some use bronze materials or stainless steel or alloy steel making blade, blade are solid, and weight is big, and And, because the blade of high-power energy by ocean current generator is more long, the blade of bronze material has that self-strength is not enough, and And, blade overall processing also is carried out without sufficiently large lathe, manual grinding can only be carried out, manual grinding is taken a lot of work very much, and essence Degree is inadequate, and own wt is very big, and cost is also very high.
The marine site silt content of many ocean current energy abundances is high, for example Chinese Zhoushan offshore sea waters.Traditional wind-driven generator Composite material blade case hardness is low, during blade movement, by grit impact, friction, easily produces indenture or scuffing. In addition, tip segment rotating speed is fast in underwater environment, cavitation erosion is also easy to produce, causes tip segment to be more also easy to produce damage.
In addition, in the running environment of ocean, it is necessary in face of the problem that suspension fishing net is kinked, if energy by ocean current generating set is without certainly Safeguard measure, is wound by fishing net, stuck by there is unit, it is impossible to run well, and even results in the situation that whole unit is damaged.This Outward, different from atmospheric environment, ocean attachment is also the problem that must take into consideration, bacterium, algae, and the growth of biological larva etc. can be led Blade accelerated corrosion is caused to damage.
The content of the invention
The present invention is directed to above-mentioned deficiency of the prior art, there is provided one kind can resist trend load impacting, high intensity, height Rigidity, anti-grit impact friction, wear-resistant, blade tip cavitation, the winding of anti-fishing net, the higher power levels axle of anti-marine organisms attachment The blade and its manufacture method of energy by ocean current generator.
In order to solve the above-mentioned technical problem, the present invention uses following technical scheme:
The blade of higher power levels axle energy by ocean current generator, including hollow metal crossbeam, metal crossbeam from top to bottom by Gradual change is wide, and interval is welded with the horizonal web plate of several reinforcement rigidity on metal crossbeam, and the cross section of the metal crossbeam is in Type, orType, orType, orType, according to the succession of cross section, the rigidity of metal crossbeam according to Secondary increase, but processing technology difficulty increases successively;The top welding metal blade tip of metal crossbeam, first is fixed with metal blade tip Net-cutter, metal blade tip and the first net-cutter are integrally manufactured using four-axle linked lathe, or, metal blade tip is using four-axle linked Lathe is integrally manufactured, welds the first net-cutter, the bottom welding metal blade root of the metal crossbeam, metal leaf on metal blade tip again Root is integrally manufactured using four-axle linked lathe, and metal blade root is the flange or screw thread being connected with the wheel hub of energy by ocean current generator Hole;Metal crossbeam includes that metal crossbeam is outer with the welding position of the welding position, metal crossbeam and metal blade root of metal blade tip The first fiber cloth that side parcel solidification is smeared or infiltrated by the first hybrid resin, the first hybrid resin is by thermosetting resin and bullet Gonosome resin proportioning is formed, and the first fiber cloth of parcel can be increased smeared on the outside of metal crossbeam the usable floor area of bonding agent and carry The bonding force of bonding agent high;
It is enclosed with after the first fiber cloth (smearing or be impregnated with the first hybrid resin), is bonded in the lateral surface of metal crossbeam Exterior skin, the medial surface bonding inside panel of metal crossbeam, foam is filled between the leading flank and exterior skin, inside panel of metal crossbeam Core is filled out, foam is filled between the trailing flank and exterior skin, inside panel of metal crossbeam and is filled out core, foam fills out core and metal crossbeam, outer illiteracy It is bonded between skin, inside panel, exterior skin is also be bonded with the connecting portion of the front-end and back-end of inside panel, positioned at metal crossbeam lower end Foam fill out on core and plug the second net-cutter, the blade of the second net-cutter exposes to exterior skin and inside panel, the first net-cutter and Second net-cutter is arranged at the direction of rotation side of blade, the fishing net for cutting off seabed winding;The rotation side of the blade The leading edge metal bag piece of blade rigidity and toughness is improved to side bonding, leading edge metal bag piece is embedding to be provided at exterior skin and interior The vacancy position of covering front end, leading edge metal bag piece can reduce damage of the gravel bombardment friction to blade in tidewater;Blade table Face is coated with the antifouling paint for preventing marine organisms from adhering to;
The metal crossbeam is welded using stainless steel, carbon steel, titanium alloy or other sheet metals for having preferable intensity and toughness Connect and form, the metal blade tip using stainless steel, nickel alloy, titanium alloy or other have preferable intensity and toughness and anti-cavitation, resistance to The material of corrosion, the metal blade root using stainless steel, carbon steel, titanium alloy or other have the metal material of preferable intensity and toughness Material, first net-cutter and the second net-cutter use the metal material of stainless steel, titanium alloy or other high rigidities, the leading edge Metal bag piece uses stainless steel, nickel alloy, titanium alloy or other corrosion-resistant, high-toughness metal materials;
First fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the exterior skin and inside panel are added by the second hybrid resin matched moulds matched with elastomer resin by thermosetting resin It is molded, the thermosetting resin using phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins one kind or Person more than one combination, the elastomer resin uses nitrile rubber, polyurethane elastomer, elastomer silicone, polypropylene The combination of the one or more than one of acid esters elastomer or other modified epoxies, the foam fill out core using PVC foams, PET foams, Nomex honeycombs or other foams, the combination of the one or more than one of cellular material.
As a kind of preferred scheme, the metal crossbeam use cross section forType orThe metal of type is big Beam,Type andThe metal crossbeam of type stretches out rib side to both sides, can increase blade rotate when warping rigidity and Bending stiffness, and then improve the problem reversing, bend, waving when blade runs,The lateral surface of type metal crossbeam and interior Connecting plate is fixed between side, the rigidity of metal crossbeam can be increased.
Further, the outer rim of the leading edge metal bag piece smoothly transits with the outer rim of exterior skin and inside panel and is connected, smooth Transition connection advantageously reduces resistance of the ocean current to connecting portion when blade rotates.
Further, the length of second net-cutter is more than the length of the first net-cutter, and the first net-cutter and second cuts net The edge tilted of knife is set, and the afterbody of the first net-cutter is type wide, and stress is improved with the contact area of metal blade tip to increase, the The afterbody of two net-cutters is type wide, and stress is improved to increase the contact area for filling out core with foam.
Further, if the welding position of metal blade tip and the welding of the first net-cutter, metal blade tip and the first net-cutter Can process to reduce current drag and increase attractive in appearance by sanding and polishing.
The manufacture method of the blade of higher power levels axle energy by ocean current generator, comprises the following steps:
(1) girder assembly is manufactured, metal crossbeam is hollow-core construction, the several horizonal web plates of welding is spaced on metal crossbeam to add Strong rigidity, the cross section of metal crossbeam is inType, orType, orType, orType, metal crossbeam Top welding metal blade tip, the first net-cutter is fixed on metal blade tip, metal blade tip and the first net-cutter can use four axles Linkage machine tool is integrally manufactured, or, metal blade tip is integrally manufactured using four-axle linked lathe, is then welded on metal blade tip again First net-cutter;In the bottom welding metal blade root of metal crossbeam, metal blade root is integrally manufactured using four-axle linked lathe, four axles Linkage machine tool has four frees degree spatially, can be integrally machined out metal blade tip or metal blade root;It is welded with metal The metal crossbeam of blade tip and metal blade root constitutes girder assembly;
The metal crossbeam by stainless steel, carbon steel, titanium alloy or other have preferable intensity and toughness metal sheet hots prick, Forge and press, be welded, the metal blade tip using stainless steel, nickel alloy, titanium alloy or other have preferable intensity and toughness and resist Cavitation erosion, corrosion-resistant material be fabricated by, the metal blade root using stainless steel, carbon steel, titanium alloy or other have more eager to do well in everything The metal material for spending rigidity is fabricated by;
(2) the first hybrid resin matched by thermosetting resin and elastomer resin in the first fiber cloth surface smear, or First fiber cloth is carried out infiltration treatment by person by first hybrid resin, and metal crossbeam is included in the metal crossbeam of girder assembly The outside of the welding position of welding position, metal crossbeam and metal blade root with metal blade tip wrap up first fiber cloth one enclose to A few are simultaneously heating and curing, it is intended that smearing bonding agent in the outside for being enclosed with the metal crossbeam of the first fiber cloth, can increase The usable floor area of bonding agent, it is convenient to have large access area be bonded with following exterior skins, inside panel, in addition, and directly in metal The outside of crossbeam is smeared bonding agent and is compared, and bonding agent, the latter's bonding agent are smeared on the metal crossbeam for being enclosed with the first fiber cloth Bonding force it is bigger;
First fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the thermosetting resin using phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins one kind or Person more than one combination, the elastomer resin uses nitrile rubber, polyurethane elastomer, elastomer silicone, polypropylene The combination of the one or more than one of acid esters elastomer or other modified epoxies;
(3) exterior skin and inside panel are manufactured, is matched somebody with somebody with elastomer resin by thermosetting resin in the second fiber cloth surface smear Second hybrid resin of ratio, or the second fiber cloth is carried out into infiltration treatment by second hybrid resin, afterwards by the second fiber Cloth carries out lamination laying, and the second fiber cloth that lamination is laid is pressurizeed into by the mould matched moulds of exterior skin and inside panel afterwards Type, cools down link after exterior skin and the Inner Mongol that glass steel material with the demoulding, can be consequently formed after the solidification of the second hybrid resin afterwards Leave the vacancy position for being embedded leading edge metal bag piece in the front end of skin, exterior skin and inside panel;
Second fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the thermosetting resin using phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins one kind or Person more than one combination, the elastomer resin uses nitrile rubber, polyurethane elastomer, elastomer silicone, polypropylene The combination of the one or more than one of acid esters elastomer or other modified epoxies;
(4) foam is filled out by core foaming by mould, foam fill out core using PVC foams, PET foams, Nomex honeycombs or The combination of other foams, the one or more than one of cellular material;
(5) shear leading edge metal bag piece by size, leading edge metal bag piece using stainless steel, nickel alloy, titanium alloy or other Corrosion-resistant, high-toughness metal material;
(6) blade fixing link:Bonding agent is coated on the inside of exterior skin, the metal crossbeam for wrapping the first fiber cloth is put Contact on exterior skin, the lateral surface of metal crossbeam is Nian Jie with exterior skin;Foam is filled out core coat bonding agent and be placed on metal crossbeam It is front and rear, leading flank and the foam of metal crossbeam fill out that core is Nian Jie to be contacted, and trailing flank and the foam of metal crossbeam fill out that core is Nian Jie to be contacted, The lateral surface that foam fills out core Nian Jie with exterior skin is contacted;Filled out on core in the foam positioned at metal crossbeam lower end and plug second and cut net Knife, the root insertion foam of the second net-cutter fills out in-core, and the blade of the second net-cutter exposes to exterior skin;Applied on the inside of inside panel Upper bonding agent, covers inside panel metal crossbeam and foam is filled out on core, and the medial surface of metal crossbeam is Nian Jie with inside panel to be contacted, Foam fill out core medial surface it is Nian Jie with inside panel contact, connecting portion of the exterior skin with inside panel in front-end and back-end is Nian Jie to be connect Touch;Bonding agent is coated on the vacancy position of exterior skin and inside panel front end afterwards, leading edge metal bag piece is bonded with.
(7) the blade surface spraying antifouling coating manufactured in step (6), to prevent marine organisms from adhering to, individual blade Manufacture is finished.
As a kind of preferred scheme:The metal crossbeam use cross section forType orThe metal of type is big Beam,Type andThe metal crossbeam of type stretches out rib side to both sides, can increase the warping rigidity and curved when blade rotates Stiffness, and then improve the problem reversing, bend, waving when blade runs,The lateral surface and medial surface of type metal crossbeam Between be fixed with connecting plate, the rigidity of metal crossbeam can be increased.
Further, the outer rim of the leading edge metal bag piece smoothly transits with the outer rim of exterior skin and inside panel and is connected, smooth Transition connection advantageously reduces resistance of the ocean current to connecting portion when blade rotates.
Further, the length of second net-cutter is more than the length of the first net-cutter, and the first net-cutter and second cuts net The edge tilted of knife is set, and the afterbody of the first net-cutter is type wide, and stress is improved with the contact area of metal blade tip to increase, the The afterbody of two net-cutters is type wide, and stress is improved to increase the contact area for filling out core with foam.
Further, if the welding position of metal blade tip and the welding of the first net-cutter, metal blade tip and the first net-cutter Can process to reduce current drag and increase attractive in appearance by sanding and polishing.
The beneficial effects of the invention are as follows:Hollow metal crossbeam is embedded in blade, in the case where light weight is ensured, is improved The strength and stiffness of blade, increase counter-bending, the anti-torsion ability of blade;The blade of higher power levels axle energy by ocean current generator compared with It is long, therefore the method manufactured respectively using metal blade tip, metal crossbeam, metal blade root, then by three's welding fabrication, metal blade tip With the small volume of metal blade root, four-axle linked lathe can be respectively adopted integrally manufactured;Blade root metal material, and and metal Crossbeam is welded, the stress bearing capacity of raising root of blade that can be strong;Blade tip metal material, and welded with metal crossbeam, Blade tip rigidity can effectively be strengthened, prevent cavitation erosion, gravel scuffing, marine organisms from adhering to;Leaf body front end is embedded leading edge metal bag piece, Leading edge metal bag piece is beaten to ocean current when blade rotates, can reduce the characteristics of high rigidity, high tenacity gravel bombardment in tidewater rub it is right The damage of leaf body;On metal crossbeam parcel be solidified with smeared by the first hybrid resin or infiltration the first fiber cloth, parcel the One fiber cloth can improve the bonding force smeared on the outside of metal crossbeam after bonding agent;The lateral surface bonding of leaf in-vivo metal crossbeam The exterior skin of glass steel material, the inside panel of the medial surface adhering glass steel matter of metal material, the front and rear side of metal crossbeam and Foam is filled between exterior skin, inside panel and fills out core, exterior skin, inside panel and foam fill out core for composite so that leaf weight Gently, intensity is big;Blade containing composite (exterior skin, inside panel and foam fill out core) has larger damping, can effectively inhale Vibration and impact that blade is subject to are received, the change for making blade can adapt to tidewater flow velocity is fluctuated;Containing composite (exterior skin, Inside panel and foam fill out core) blade have enough precision, easy to manufacture and low cost;First is fixed on metal blade tip and cuts net Knife, metal blade tip can be integrally manufactured by four-axle linked lathe with the first net-cutter, it is also possible to joins metal blade tip with four axles Motivation bed is integrally manufactured, then the first net-cutter is welded on metal blade tip, the first net-cutter at blade tip and positioned at blade root Second net-cutter at place can cut off the fishing net of seabed winding;Blade surface spraying antifouling coating, can prevent marine organisms attached .
Brief description of the drawings
Fig. 1 is the structure chart of the embodiment one of the blade of higher power levels axle energy by ocean current generator of the present invention;
Fig. 2 is the structure chart of the embodiment two of the blade of higher power levels axle energy by ocean current generator of the present invention;
Fig. 3 is the A-A profiles of the embodiment of the present invention one;
Fig. 4 is the B-B profiles of the embodiment of the present invention two;
Fig. 5 is the procedure chart of the blade fixing link of the embodiment of the present invention one and embodiment two;
Fig. 6 is the structure chart using the higher power levels axle marine tidal-current energy generator of the blade of the embodiment of the present invention one;
Fig. 7 is the cross-sectional view of the metal crossbeam of the embodiment of the present invention three;
Fig. 8 is the blade construction figure using the metal crossbeam of the embodiment of the present invention three;
Fig. 9 is the cross-sectional view of the metal crossbeam of the embodiment of the present invention four;
Figure 10 is the blade construction figure using the metal crossbeam of the embodiment of the present invention four;
Figure 11 is the cross-sectional view of the metal crossbeam of the embodiment of the present invention five;
Figure 12 is the blade construction figure using the metal crossbeam of the embodiment of the present invention five;
Figure 13 is front view of the embodiment of the present invention one to the first net-cutter of embodiment five;
Figure 14 is left view of the embodiment of the present invention one to the first net-cutter of embodiment five;
Figure 15 is front view of the embodiment of the present invention one to the second net-cutter of embodiment five;
Figure 16 is left view of the embodiment of the present invention one to the second net-cutter of embodiment five;
Drawing reference numeral:10- metal crossbeams;101- lateral surfaces;102- medial surfaces;103- leading flanks;104- trailing flanks;105- Horizonal web plate;The upper weld seams of 106-;Weld seam under 107-;108- ribs side;109- connecting plates;11- metal blade tips;The net-cutters of 12- first; The blade of the net-cutters of 121- first;The afterbody of the net-cutters of 122- first;13- metal blade roots;131- unthreaded holes;132- ring flanges; 132a- bolts hole;133- screwed holes;20- exterior skins;201- vacancies position;30- inside panels;40- foams fill out core;50- second cuts Net knife;The blade of the net-cutters of 501- second;The afterbody of the net-cutters of 502- second;60- leading edge metal bag pieces;70- blades;80- takes turns Hub;90- is driven and electricity generation system.
Specific embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings:
Embodiment one
Reference picture 1, Fig. 3, Fig. 5, Fig. 6, Figure 13-16:The blade of higher power levels axle energy by ocean current generator, including it is hollow Metal crossbeam 10, metal crossbeam 10 gradually broadens from top to bottom, and interval is welded with the water of several reinforcement rigidity on metal crossbeam 10 Flat web 105, the cross section of the metal crossbeam 10 is inType, the top welding metal blade tip 11 of metal crossbeam 10, metal The first net-cutter 12 is fixed with blade tip 11,11 and first net-cutter of metal blade tip 12 is integrally manufactured using four-axle linked lathe, Or, metal blade tip 11 is integrally manufactured using four-axle linked lathe, welds the first net-cutter 12, the gold on metal blade tip 11 again Belong to the bottom welding metal blade root 13 of crossbeam 10, metal blade root 13 is integrally manufactured using four-axle linked lathe, and metal blade root 13 is The flange being connected with the wheel hub 80 of energy by ocean current generator, flange includes unthreaded hole 131 and positioned at the lower end of unthreaded hole 131 and unthreaded hole 131 The ring flange 132 of integrally connected, has bolt hole 132a on ring flange 132;Metal crossbeam 10 includes metal crossbeam 10 and metal The welding position of blade tip 11, metal crossbeam 10 solidify by the first compound tree with the outside parcel of the welding position of metal blade root 13 Fat smear or infiltration the first fiber cloth, the first hybrid resin forms by thermosetting resin and elastomer resin proportioning, wraps up the One fiber cloth can be increased smeared on the outside of metal crossbeam the usable floor area of bonding agent and improve the bonding force of bonding agent;In Fig. 1, Metal crossbeam 10 constitutes the weld part of upper weld seam 106, metal crossbeam 10 and metal blade root 13 with the welding position of metal blade tip 11 Position constitutes lower weld seam 107;
Fig. 6 is the structure chart using the higher power levels axle marine tidal-current energy generator of the blade of the present embodiment, the high-power water Flat axle marine tidal-current energy generator includes blade 70, wheel hub 80, transmission and electricity generation system 90, ring flange 132 and wheel hub on blade 70 Wheelboss flange disk on 80 is bolted to connection, wheel hub can 80 be rotationally connected to transmission and electricity generation system 90 front end;
It is enclosed with after the first fiber cloth (smearing or be impregnated with the first hybrid resin), in the lateral surface of metal crossbeam 10 101 bonding exterior skins 20, the bonding inside panel 30 of medial surface 102 of metal crossbeam 10, leading flank 103 and the outer illiteracy of metal crossbeam 10 Foam is filled between skin 20, inside panel 30 and fills out core 40, between the trailing flank 104 and exterior skin 20, inside panel 30 of metal crossbeam 10 Fill foam and fill out core 40, foam fills out Nian Jie between core 40 and metal crossbeam 10, exterior skin 20, inside panel 30, exterior skin 20 with it is interior The connecting portion of the front-end and back-end of covering 30 is also bonded, and the foam positioned at the lower end of metal crossbeam 10 is filled out and second is plugged on core 40 cuts Net knife 50, the blade 501 of the second net-cutter exposes to exterior skin 20 and inside panel 30, the first net-cutter 12 and the second net-cutter 50 The direction of rotation side of blade is arranged at, blade can cut off the fishing net of seabed winding when rotating;The rotation side of the blade The leading edge metal bag piece 60 of blade rigidity and toughness is improved to side bonding, leading edge metal bag piece 60 is embedding to be provided at exterior skin 20 and the vacancy position 201 of the front end of inside panel 30, leading edge metal bag piece 60 can reduce tidewater in gravel bombardment friction to blade Damage;Blade surface is coated with the antifouling paint for preventing marine organisms from adhering to;
The metal crossbeam 10 using stainless steel, carbon steel, titanium alloy or other have the sheet metal of preferable intensity and toughness Be welded, the metal blade tip 11 using stainless steel, nickel alloy, titanium alloy or other have preferable intensity and toughness and anti-gas Erosion, corrosion-resistant material, the metal blade root 13 using stainless steel, carbon steel, titanium alloy or other have preferable intensity and toughness Metal material, 12 and second net-cutter of the first net-cutter 50 uses the metal material of stainless steel, titanium alloy or other high rigidities Material, the leading edge metal bag piece 60 is using stainless steel, nickel alloy, titanium alloy or other corrosion-resistant, high-toughness metal materials;
First fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the exterior skin 20 and inside panel 30 are closed by the second hybrid resin matched by thermosetting resin and elastomer resin Mould is press-formed, and the thermosetting resin is using the one of phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins Kind or more than one combination, the elastomer resin is using nitrile rubber, polyurethane elastomer, elastomer silicone, poly- The combination of the one or more than one of acrylate elastomer or other modified epoxies, the foam is filled out core 40 and is used PVC foams, PET foams, Nomex honeycombs or other foams, the combination of the one or more than one of cellular material.
The outer rim of the leading edge metal bag piece 60 is smoothly transitted with the outer rim of exterior skin 20 and inside panel 30 and is connected, and light is slipped over Cross connection and advantageously reduce resistance of the ocean current to connecting portion when blade rotates.
The length of second net-cutter 50 more than the first net-cutter 12 length, the blade 121 of the first net-cutter and the The blade 501 of two net-cutters is obliquely installed, and the afterbody 122 of the first net-cutter is type wide, to increase the contact with metal blade tip 11 Area improves stress, and the afterbody 502 of the second net-cutter is type wide, and stress is improved to increase the contact area for filling out core 40 with foam.
If metal blade tip 11 is welded with the first net-cutter 12, the welding position of the net-cutter 12 of metal blade tip 11 and first Can process to reduce current drag and increase attractive in appearance by sanding and polishing.
In the present invention, the metal crossbeam will also be wrapped up with the welding position (upper weld seam) of metal blade tip and mixed by first Resin smear or infiltration the first fiber cloth, afterwards the welding position (upper weld seam) of metal crossbeam and metal blade tip to coat bonding Agent, is stained with exterior skin and inside panel, and metal crossbeam will also wrap up mixed by first with the welding position (lower weld seam) of metal blade root Resin smear or infiltration the first fiber cloth, afterwards metal crossbeam to be coated with the welding position (lower weld seam) of metal blade root viscous Knot agent, is stained with exterior skin and inside panel.In the present invention, metal blade tip and metal blade root be expose (be not bonded exterior skin, Inner Mongol Skin), but metal crossbeam and metal blade tip welding position (upper weld seam), welding position (the lower weldering of metal crossbeam and metal blade root Seam) to wrap up the first fiber cloth and be bonded exterior skin, inside panel.
The manufacture method of the blade of above-mentioned higher power levels axle energy by ocean current generator, comprises the following steps:
(1) girder assembly is manufactured, metal crossbeam 10 is hollow-core construction, the several horizonal web plates of welding is spaced on metal crossbeam 10 105 to strengthen rigidity, and the cross section of metal crossbeam 10 is inType, orType, orType, orType, The top welding metal blade tip 11 of metal crossbeam 10, fixes the first net-cutter 12 on metal blade tip, metal blade tip 11 and first are cut Net knife 12 can be integrally manufactured using four-axle linked lathe, or, metal blade tip 11 is integrally manufactured using four-axle linked lathe, so Weld the first net-cutter 12 on metal blade tip 11 again afterwards;In the bottom welding metal blade root 13 of metal crossbeam 10, metal blade root 13 is integrally manufactured using four-axle linked lathe, and four-axle linked lathe has four frees degree spatially, can be integrally machined out Metal blade tip 11 or metal blade root 13;The metal crossbeam for being welded with metal blade tip 11 and metal blade root 13 constitutes girder assembly;
The metal crossbeam 10 by stainless steel, carbon steel, titanium alloy or other have the metal sheet hot of preferable intensity and toughness Prick, forge and press, be welded, the metal blade tip 11 using stainless steel, nickel alloy, titanium alloy or other have preferable intensity and toughness simultaneously And anti-cavitation, corrosion-resistant material are fabricated by, the metal blade root 13 using stainless steel, carbon steel, titanium alloy or other have The metal material of preferable intensity and toughness is fabricated by;
(2) the first hybrid resin matched by thermosetting resin and elastomer resin in the first fiber cloth surface smear, or First fiber cloth is carried out infiltration treatment by person by first hybrid resin, includes that metal is big in the metal crossbeam 10 of girder assembly Beam is wrapped up with the outside of the welding position (lower weld seam) of the welding position (upper weld seam), metal crossbeam and metal blade root of metal blade tip First fiber cloth one is enclosed to a few and is heating and curing, it is intended that in the outside of the metal crossbeam for being enclosed with the first fiber cloth Bonding agent is smeared, the usable floor area of bonding agent can be increased, it is convenient to have large access area with following exterior skins 20, inside panel 30 Bonding, in addition, being compared with directly bonding agent is smeared in the outside of metal crossbeam, is being enclosed with the metal crossbeam of the first fiber cloth Bonding agent is smeared, the bonding force of the latter's bonding agent is bigger, additionally, metal crossbeam 10 and exterior skin 20, inside panel 30 are all rigidity , there are many spaces, and the first fiber cloth is soft, can fill these spaces;
First fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the thermosetting resin using phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins one kind or Person more than one combination, the elastomer resin uses nitrile rubber, polyurethane elastomer, elastomer silicone, polypropylene The combination of the one or more than one of acid esters elastomer or other modified epoxies;
(3) exterior skin 20 and inside panel 30 are manufactured, in the second fiber cloth surface smear by thermosetting resin and elastomer tree Second hybrid resin of fat proportioning, or the second fiber cloth is carried out into infiltration treatment by second hybrid resin, afterwards by second Fiber cloth carries out lamination laying, and the second fiber cloth for afterwards laying lamination is by exterior skin 20 and the mould matched moulds of inside panel 30 Extrusion forming, link is cooled down afterwards can be consequently formed the exterior skin of glass steel material after the second hybrid resin solidifies with the demoulding 20 and inside panel 30, the vacancy position 201 for being embedded leading edge metal bag piece 60 is left in the front end of exterior skin 20 and inside panel 30;
Second fiber cloth uses one or more of glass fibre, carbon fiber, aramid fiber or other reinforcing fibers Combination, the thermosetting resin using phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin or other resins one kind or Person more than one combination, the elastomer resin uses nitrile rubber, polyurethane elastomer, elastomer silicone, polypropylene The combination of the one or more than one of acid esters elastomer or other modified epoxies;
(4) foam is filled out by the foaming of core 40 by mould, foam fills out core 40 using PVC foams, PET foams, Nomex honeybees Nest or other foams, the combination of the one or more than one of cellular material;
(5) shear leading edge metal bag piece 60 by size, leading edge metal bag piece 60 using stainless steel, nickel alloy, titanium alloy or Other are corrosion-resistant, high-toughness metal material;
(6) blade fixing link:Bonding agent is coated in the inner side of exterior skin 20, the metal crossbeam for wrapping the first fiber cloth 10 are placed on exterior skin 20, and the lateral surface 101 of metal crossbeam 10 is Nian Jie with exterior skin 20 to be contacted;Foam is filled out core 40 and coats bonding Agent is placed on the front and rear of metal crossbeam 10, and leading flank 103 and the foam of metal crossbeam 10 fill out that core 40 is Nian Jie to be contacted, metal crossbeam 10 Trailing flank 104 fills out that core 40 is Nian Jie to be contacted with foam, and the lateral surface that foam fills out core 40 Nian Jie with exterior skin 20 is contacted;Positioned at metal The foam of the lower end of crossbeam 10 is filled out and the second net-cutter 50 is plugged on core 40, and the root insertion foam of the second net-cutter 50 is filled out in core 40, The blade 501 of the second net-cutter exposes to exterior skin 20;Bonding agent is coated in the inner side of inside panel 30, inside panel 30 is covered into gold Category crossbeam 10 and foam are filled out on core 40, and the medial surface of metal crossbeam 10 is Nian Jie with inside panel 30 to be contacted, and foam fills out the inner side of core 40 Face is Nian Jie with inside panel 30 to be contacted, and connecting portion of the exterior skin 20 with inside panel 30 in front-end and back-end is Nian Jie to be contacted;Exist afterwards Bonding agent is coated on the vacancy position 201 of exterior skin 20 and the front end of inside panel 30, leading edge metal bag piece 60 is bonded with.
(7) the blade surface spraying antifouling coating manufactured in step (6), to prevent marine organisms from adhering to, individual blade Manufacture is finished.
In the manufacture method of the blade of above-mentioned higher power levels axle energy by ocean current generator, outside the leading edge metal bag piece 60 Edge smoothly transits with the outer rim of exterior skin 20 and inside panel 30 and is connected, and the connection that smoothly transits advantageously reduces ocean current when blade rotates To the resistance of connecting portion.
The length of second net-cutter 50 more than the first net-cutter 12 length, the blade 121 of the first net-cutter and the The blade 501 of two net-cutters is obliquely installed, and the afterbody 122 of the first net-cutter is type wide, to increase the contact with metal blade tip 11 Area improves stress, and the afterbody 502 of the second net-cutter is type wide, and stress is improved to increase the contact area for filling out core 40 with foam.
If metal blade tip 11 is welded with the first net-cutter 12, the welding position of the net-cutter 12 of metal blade tip 11 and first Can process to reduce current drag and increase attractive in appearance by sanding and polishing.
Embodiment two
Reference picture 2, Fig. 4, Fig. 5, Figure 13-16:The present embodiment is also adopted by cross sectionThe metal crossbeam 10 of type, this reality Apply example is with the difference of embodiment one:Metal blade root 13 is the screwed hole being connected with the wheel hub 80 of energy by ocean current generator 133, the screwed hole 133 is internal thread hole, and the internal thread hole connects with the outside threaded holes screw thread on the wheel hub 80 of energy by ocean current generator Connect.
Embodiment three
Reference picture 7, Fig. 8, Figure 13-16:The present embodiment is with the difference of embodiment one:Metal crossbeam 10 it is transversal Face is inType, using thisThe structure chart of the blade of the metal crossbeam of type cross section is as shown in Figure 8.
Example IV
Reference picture 9, Figure 10, Figure 13-16:The present embodiment is with the difference of embodiment one:The horizontal stroke of metal crossbeam 10 Section is inType, using thisThe structure chart of the blade of the metal crossbeam of type cross section is as shown in Figure 10.Type On the basis of metal crossbeam,Type metal crossbeam stretches out rib side 108 to both sides, can so increase torsion when blade rotates Stiffness and bending stiffness, and then improve the problem reversing, bend, waving when blade runs.
Embodiment five
Reference picture 11-16:The present embodiment is with the difference of example IV:The cross section of metal crossbeam 10 is inType, using thisThe structure chart of the blade of the metal crossbeam of type cross section is as shown in figure 12.In example IVOn the basis of type metal crossbeam,Connecting plate is further fixed between the lateral surface and medial surface of type metal crossbeam 109, to increase the rigidity of metal crossbeam.
Above-mentioned cross section is inType,Type,Type,The metal crossbeam of type, according to order to the right, The rigidity of metal crossbeam increases successively, but processing technology difficulty also increases successively.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and Any modification, equivalent and improvement for being made within principle etc., should be included within the scope of the present invention.

Claims (10)

1. the blade of higher power levels axle energy by ocean current generator, it is characterised in that:Including hollow metal crossbeam, metal crossbeam is certainly It is upper and under gradually broaden, interval is welded with the horizonal web plates of several reinforcement rigidity on metal crossbeam, the metal crossbeam it is transversal Face is inType, orType, orType, orType, according to the succession of cross section, metal crossbeam Rigidity increase successively, but processing technology difficulty increases successively;The top welding metal blade tip of metal crossbeam, it is solid on metal blade tip Surely there is the first net-cutter, metal blade tip and the first net-cutter are integrally manufactured using four-axle linked lathe, or, metal blade tip is used Four-axle linked lathe is integrally manufactured, welds the first net-cutter, the bottom welding metal leaf of the metal crossbeam on metal blade tip again Root, metal blade root is integrally manufactured using four-axle linked lathe, and metal blade root is the flange being connected with the wheel hub of energy by ocean current generator Or screwed hole;Metal crossbeam includes the welding of metal crossbeam and the welding position, metal crossbeam and metal blade root of metal blade tip The first fiber cloth that the outside parcel solidification at position is smeared or infiltrated by the first hybrid resin, the first hybrid resin is by thermosetting Resin is formed with elastomer resin proportioning, and the first fiber cloth of parcel can increase the use that bonding agent is smeared on the outside of metal crossbeam Area simultaneously improves the bonding force of bonding agent;
It is enclosed with after the first fiber cloth, exterior skin is bonded in the lateral surface of metal crossbeam, in the medial surface bonding of metal crossbeam Covering, fills foam and fills out core, the trailing flank of metal crossbeam and outer illiteracy between the leading flank and exterior skin, inside panel of metal crossbeam Foam is filled between skin, inside panel and fills out core, foam fills out core and metal crossbeam, Nian Jie between exterior skin, inside panel, exterior skin with it is interior The connecting portion of the front-end and back-end of covering is also bonded, and the foam positioned at metal crossbeam lower end is filled out on core and plugs the second net-cutter, The blade of the second net-cutter exposes to exterior skin and inside panel, and the first net-cutter and the second net-cutter are arranged at the rotation of blade Direction side, the fishing net for cutting off seabed winding;It is rigid and tough that the direction of rotation side bonding of the blade is improved blade The leading edge metal bag piece of property, the embedding vacancy position for being provided at exterior skin and inside panel front end of leading edge metal bag piece, leading edge metal Bag piece can reduce damage of the gravel bombardment friction to blade in tidewater;Blade surface is coated with prevents the anti-of marine organisms attachment Dirty coating;
The metal crossbeam is welded using including the sheet metal for having preferable intensity and toughness including stainless steel, carbon steel, titanium alloy Connect and form, the metal blade tip is used including having preferable intensity and toughness and anti-gas including stainless steel, nickel alloy, titanium alloy Erosion, corrosion-resistant material, the metal blade root are used including having preferable intensity and toughness including stainless steel, carbon steel, titanium alloy Metal material, first net-cutter and the second net-cutter use the metal including the high rigidity including stainless steel, titanium alloy Material, the leading edge metal bag piece is used including corrosion-resistant, the high-toughness metal material including stainless steel, nickel alloy, titanium alloy;
First fiber cloth is using one or more the combination in glass fibre, carbon fiber, aramid fiber, the exterior skin It is press-formed by the second hybrid resin matched moulds matched by thermosetting resin and elastomer resin with inside panel, the thermosetting Resin is using the one or more than one in phenolic resin, epoxy resin, amino resins, unsaturated polyester (UP), silicon ether resin Combination, the elastomer resin is using in nitrile rubber, polyurethane elastomer, elastomer silicone, polyacrylate elastomer One or more than one combination, the foam fill out core using the one kind in PVC foams, PET foams, Nomex honeycombs or Person more than one combination.
2. the blade of higher power levels axle energy by ocean current generator as claimed in claim 1, it is characterised in that:The metal crossbeam Use cross section forType orThe metal crossbeam of type,Type andThe metal crossbeam of type stretches out to both sides Rib side, can increase the warping rigidity and bending stiffness when blade rotates, and then reverse, bend, waving when improving blade operation Problem,Connecting plate is fixed between the lateral surface and medial surface of type metal crossbeam, the firm of metal crossbeam can be increased Degree.
3. the blade of higher power levels axle energy by ocean current generator as claimed in claim 1 or 2, it is characterised in that:The leading edge The outer rim of metal bag piece smoothly transits with the outer rim of exterior skin and inside panel and is connected, and the connection that smoothly transits advantageously reduces blade rotation Resistance of the ocean current to connecting portion when turning.
4. the blade of higher power levels axle energy by ocean current generator as claimed in claim 3, it is characterised in that:Described second cuts net The length of knife is more than the length of the first net-cutter, the edge tilted setting of the first net-cutter and the second net-cutter, the first net-cutter Afterbody be type wide, to increase and the contact area of metal blade tip improves stress, the afterbody of the second net-cutter is type wide, to increase The contact area for filling out core with foam improves stress.
5. the blade of higher power levels axle energy by ocean current generator as claimed in claim 4, it is characterised in that:If metal blade tip With the welding of the first net-cutter, the welding position of metal blade tip and the first net-cutter processes to reduce current drag by sanding and polishing It is attractive in appearance with increasing.
6. the manufacture method of the blade of higher power levels axle energy by ocean current generator as claimed in claim 1, it is characterised in that bag Include following steps:
(1) girder assembly is manufactured, metal crossbeam is hollow-core construction, the several horizonal web plates of welding is spaced on metal crossbeam to strengthen just Degree, the cross section of metal crossbeam is inType, orType, orType, orType, the top of metal crossbeam End welding metal blade tip, fixes the first net-cutter on metal blade tip, metal blade tip and the first net-cutter can use four-axle linked Lathe is integrally manufactured, or, metal blade tip is integrally manufactured using four-axle linked lathe, then welds first on metal blade tip again Net-cutter;In the bottom welding metal blade root of metal crossbeam, metal blade root is integrally manufactured using four-axle linked lathe, four-axle linked Lathe has four frees degree spatially, can be integrally machined out metal blade tip or metal blade root;It is welded with metal blade tip Metal crossbeam with metal blade root constitutes girder assembly;
The metal crossbeam by including including stainless steel, carbon steel, titanium alloy have preferable intensity and toughness sheet metal hot rolling, Forge and press, be welded, the metal blade tip is used including having preferable intensity and toughness simultaneously including stainless steel, nickel alloy, titanium alloy And anti-cavitation, corrosion-resistant material are fabricated by, the metal blade root is used including including stainless steel, carbon steel, titanium alloy The metal material for having preferable intensity and toughness is fabricated by;
(2) the first hybrid resin matched by thermosetting resin and elastomer resin in the first fiber cloth surface smear, or will First fiber cloth carries out infiltration treatment by first hybrid resin, includes metal crossbeam with gold in the metal crossbeam of girder assembly Wrap up first fiber cloth one and enclose to a few in the outside of the welding position of the welding position, metal crossbeam and metal blade root of category blade tip And be heating and curing, it is intended that smearing bonding agent in the outside for being enclosed with the metal crossbeam of the first fiber cloth, bonding can be increased The usable floor area of agent, it is convenient to have large access area be bonded with following exterior skins, inside panel, in addition, and directly in metal crossbeam Outside smear bonding agent and compare, smear bonding agent on the metal crossbeam for being enclosed with the first fiber cloth, the latter's bonding agent it is viscous Relay is bigger;
First fiber cloth is using one or more the combination in glass fibre, carbon fiber, aramid fiber, the thermosetting Resin is using the one or more than one in phenolic resin, epoxy resin, amino resins, unsaturated polyester (UP), silicon ether resin Combination, the elastomer resin is using in nitrile rubber, polyurethane elastomer, elastomer silicone, polyacrylate elastomer One or more than one combination;
(3) exterior skin and inside panel are manufactured, is matched by thermosetting resin and elastomer resin in the second fiber cloth surface smear Second hybrid resin, or the second fiber cloth is carried out into infiltration treatment by second hybrid resin, the second fiber cloth is entered afterwards Row lamination is laid, and the second fiber cloth for afterwards laying lamination is press-formed by the mould matched moulds of exterior skin and inside panel, it Cooling link can be consequently formed the exterior skin and inside panel of glass steel material, outward after the second hybrid resin solidifies with the demoulding afterwards Leave the vacancy position for being embedded leading edge metal bag piece in the front end of covering and inside panel;
Second fiber cloth is using one or more the combination in glass fibre, carbon fiber, aramid fiber, the thermosetting Resin uses the combination of the one or more than one in phenolic aldehyde, epoxy, amino, unsaturated polyester (UP), silicon ether resin, the elasticity Body resin is using a kind of or one kind in nitrile rubber, polyurethane elastomer, elastomer silicone, polyacrylate elastomer Combination above;
(4) foam is filled out by core foaming by mould, foam fills out core using in PVC foams, PET foams, Nomex honeycombs Plant or more than one combination;
(5) leading edge metal bag piece is sheared by size, leading edge metal bag piece is used including including stainless steel, nickel alloy, titanium alloy Corrosion-resistant, high-toughness metal material;
(6) blade fixing link:Bonding agent is coated on the inside of exterior skin, the metal crossbeam for wrapping the first fiber cloth is placed in outer On covering, the lateral surface of metal crossbeam is Nian Jie with exterior skin to be contacted;Foam is filled out core to coat before bonding agent is placed on metal crossbeam Afterwards, the leading flank of metal crossbeam fills out that core is Nian Jie to be contacted with foam, and trailing flank and the foam of metal crossbeam fill out that core is Nian Jie to be contacted, foam The lateral surface for filling out core Nian Jie with exterior skin is contacted;Filled out on core in the foam positioned at metal crossbeam lower end and plug the second net-cutter, the The root insertion foam of two net-cutters fills out in-core, and the blade of the second net-cutter exposes to exterior skin;Coated on the inside of inside panel viscous Agent is connect, inside panel is covered into metal crossbeam and foam is filled out on core, the medial surface of metal crossbeam is Nian Jie with inside panel to be contacted, foam Fill out core medial surface it is Nian Jie with inside panel contact, connecting portion of the exterior skin with inside panel in front-end and back-end is Nian Jie to be contacted;It Bonding agent is coated on the vacancy position of exterior skin and inside panel front end afterwards, leading edge metal bag piece is bonded with;
(7) the blade surface spraying antifouling coating manufactured in step (6), to prevent marine organisms from adhering to, individual blade manufacture Finish.
7. the manufacture method of the blade of higher power levels axle energy by ocean current generator as claimed in claim 6, it is characterised in that:Institute State metal crossbeam use cross section forType orThe metal crossbeam of type,Type andThe metal crossbeam of type Stretch out rib side to both sides, can increase blade rotate when warping rigidity and bending stiffness, and then improve blade run when reverse, The problem bend, waved,Connecting plate is fixed between the lateral surface and medial surface of type metal crossbeam, metal can be increased The rigidity of crossbeam.
8. the manufacture method of the blade of higher power levels axle energy by ocean current generator as claimed in claims 6 or 7, its feature exists In:The outer rim of the leading edge metal bag piece smoothly transits with the outer rim of exterior skin and inside panel and is connected, and the connection that smoothly transits is favourable Resistance of the ocean current to connecting portion when blade rotation is reduced.
9. the manufacture method of the blade of higher power levels axle energy by ocean current generator as claimed in claim 8, it is characterised in that:Institute State the length of the length of the second net-cutter more than the first net-cutter, the edge tilted of the first net-cutter and the second net-cutter is set, The afterbody of the first net-cutter is type wide, and stress is improved with the contact area of metal blade tip to increase, and the afterbody of the second net-cutter is Type wide, stress is improved to increase the contact area for filling out core with foam.
10. the manufacture method of the blade of higher power levels axle energy by ocean current generator as claimed in claim 9, it is characterised in that: If metal blade tip and the welding of the first net-cutter, the welding position of metal blade tip and the first net-cutter by sanding and polishing treatment with Reduce current drag and increase attractive in appearance.
CN201510226081.1A 2015-05-06 2015-05-06 The blade and its manufacture method of higher power levels axle energy by ocean current generator Active CN104832352B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510226081.1A CN104832352B (en) 2015-05-06 2015-05-06 The blade and its manufacture method of higher power levels axle energy by ocean current generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510226081.1A CN104832352B (en) 2015-05-06 2015-05-06 The blade and its manufacture method of higher power levels axle energy by ocean current generator

Publications (2)

Publication Number Publication Date
CN104832352A CN104832352A (en) 2015-08-12
CN104832352B true CN104832352B (en) 2017-07-07

Family

ID=53810473

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510226081.1A Active CN104832352B (en) 2015-05-06 2015-05-06 The blade and its manufacture method of higher power levels axle energy by ocean current generator

Country Status (1)

Country Link
CN (1) CN104832352B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3486432A1 (en) * 2017-11-21 2019-05-22 Ansaldo Energia Switzerland AG Blade and method for manufacturing the same
CN109882338B (en) * 2019-04-04 2020-08-18 浙江大学 Composite layered tidal current energy blade and preparation method thereof
CN110303693B (en) * 2019-06-21 2021-08-20 江西洪都航空工业集团有限责任公司 Compression molding method for small-sized airfoil composite sandwich piece
CN112776371A (en) * 2021-01-06 2021-05-11 惠阳航空螺旋桨有限责任公司 Preparation method of wind tunnel blade
CN113770667B (en) * 2021-08-16 2024-03-29 中国航发贵阳发动机设计研究所 Process for processing special-shaped spray pipe heat insulation layer craft type tire
CN114193793B (en) * 2021-12-13 2024-04-26 惠阳航空螺旋桨有限责任公司 Blade for axial-flow compressor
CN115929538B (en) * 2023-02-08 2023-05-02 新创碳谷集团有限公司 Composite wind power blade of box girder and manufacturing method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1644917A (en) * 2005-01-21 2005-07-27 同济大学 Large pneumatic equipment blades made of composite material and production thereof
CN1687586A (en) * 2005-04-01 2005-10-26 同济大学 Wind machine's laminae made from composite material and preparation method
CN201818444U (en) * 2010-10-28 2011-05-04 刘承鑫 Novel carbon fiber blade of wind-driven generator

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120159785A1 (en) * 2009-09-04 2012-06-28 BayerMaerialScience LLC Automated processes for the production of polyurethane wind turbine blades
US20120051898A1 (en) * 2011-08-05 2012-03-01 General Electric Company Wind turbine component having a lightweight structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1644917A (en) * 2005-01-21 2005-07-27 同济大学 Large pneumatic equipment blades made of composite material and production thereof
CN1687586A (en) * 2005-04-01 2005-10-26 同济大学 Wind machine's laminae made from composite material and preparation method
CN201818444U (en) * 2010-10-28 2011-05-04 刘承鑫 Novel carbon fiber blade of wind-driven generator

Also Published As

Publication number Publication date
CN104832352A (en) 2015-08-12

Similar Documents

Publication Publication Date Title
CN104832352B (en) The blade and its manufacture method of higher power levels axle energy by ocean current generator
US8360733B2 (en) Rotor blade for a wind turbine and methods of manufacturing the same
DK178598B1 (en) Integrated displacement bodies for wind turbine blades
EP1779997B2 (en) Method of manufacturing a wind turbine rotor blade
US8250761B2 (en) Methods of manufacturing rotor blades for a wind turbine
CN102767471B (en) Vertical axis wind power generator blade and manufacturing method thereof
CN104149361B (en) A kind of carbon fibre composite screw preparation method of post forming
CN111655465B (en) Apparatus for manufacturing composite airfoils
CN112135968A (en) Method for joining blade components of a rotor blade using a printed mesh structure
CN111655466B (en) Apparatus and method for manufacturing composite airfoils
CN102052236A (en) Wind turbine blades
EP2691635B1 (en) Water-turbine blade and an elongate spar therefor
US11719220B2 (en) Method of manufacturing a wind turbine blade and a wind turbine blade thereof
CN102192080A (en) Clear wind tower system technology
CN102494009B (en) Composite material-made transmission shaft for cooling tower and molding technology thereof
EP3848573A1 (en) Methods for manufacturing blade structures
CN108839398A (en) It is a kind of with carbon fiber-porous nylon composite construction propeller and preparation method thereof
CN101181929A (en) Selection designing method for marine main controllable pitch propeller device
JP5228518B2 (en) Wind turbine blade, molding die thereof and manufacturing method thereof
CN203285913U (en) High energy storage flywheel rotor
CN104728056B (en) A kind of blade of wind-driven generator of Combined bamboo offset plate structure
CN202811193U (en) Blade of vertical-axis wind-driven generator
CN114872868A (en) External pressure resistant cabin structure and preparation method thereof
CN111927684A (en) Floating power-taking type water flow power generation device
DE102012212013A1 (en) Rotor for turbine for energy generation from incompressible flowing fluid in hydroelectric power plant, comprises base body, which has streamlined shape, and blades arranged on different cross-sections of base body in central area of rotor

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant