CN104831918B - A kind of steel skeleton injection engineering template and its plastic formula and manufacture method - Google Patents
A kind of steel skeleton injection engineering template and its plastic formula and manufacture method Download PDFInfo
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- CN104831918B CN104831918B CN201510276616.6A CN201510276616A CN104831918B CN 104831918 B CN104831918 B CN 104831918B CN 201510276616 A CN201510276616 A CN 201510276616A CN 104831918 B CN104831918 B CN 104831918B
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- steel skeleton
- injection
- injection molding
- molding panel
- rib cage
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of steel skeleton injection engineering template and its plastic formula and manufacture method, including the injection molding panel for the sheet for being arranged at center, and it is fixed on the steel skeleton on the injection molding panel surface, with the steel skeleton frame for being fixed on the injection molding panel surrounding, and the injection molding panel, steel skeleton and steel skeleton frame are fixed together；Laterally injection rib cage and vertical injection rib cage are additionally provided with the injection molding panel, the laterally injection rib cage and vertical injection rib cage are fixed in injection molding panel by steel skeleton.The arrangement of the steel skeleton is arranged to the horizontal and vertical form to intersect vertically.Steel skeleton frame injection structure is provided with the steel skeleton frame.The surrounding of the injection molding panel is provided with periphery steel skeleton injection structure hole.The present invention can realize the standard component of prefabricated components, and steady quality is reliable, part of the present invention set in can component machining shaping, manufacturing overall process realizes numerically controlled automatic standardization industrial production.
Description
Technical field
The present invention relates to building construction technology field, more particularly, it relate to a kind of steel skeleton injection engineering template and
Its plastic formula and manufacture method.
Background technology
Under energy-saving and environmental protection of the Chinese government to building trade, the guiding of the policy of innovation and development, recent year building
Gradually watch attentively using plastic engineering mould plate technique in engineering construction.We study market development dynamic prediction：The plastics in China
Engineering template will have market demand incrementss with more than 10% every year out of 2015 20 years backward, but problem be present and be：State
Interior plastic engineering template Zhi, which makes Ji Shu No, " handicraft workshop " technology status walked out based on artificial, causes production cost high,
It is difficult to promote.Feature of the present invention is successively by numerical controlled machinery cutting stock, robot welding steel skeleton, the correction of computer numerical controlled hydraulic pressure
Sizing, with robot load injection mold and use injection molding machine injection structure rib and plate face manufacturing procedure so that the manufacturing
Overall process, which realizes numerically controlled automatic standardization industrial production , No, has pollutant effulent , No to have noise, environmental protection, green, saves,
Reduce manufacturing cost 70% on year-on-year basis with yield, year-on-year every hundred flat people side's metric system makes work amount and declines 80%, raises labour productivity 11
Times, energy-conservation 70%.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of steel skeleton injection engineering template and its plastics rational in infrastructure
Formula and manufacture method.
In order to solve the above technical problems, the embodiment provides a kind of steel skeleton to be molded engineering template, including set
The injection molding panel of the sheet at center is placed in, and is fixed on the steel skeleton on the injection molding panel surface, and is fixed on the injection
The steel skeleton frame of panel surrounding, and the injection molding panel, steel skeleton and steel skeleton frame are fixed together；The injection molding panel
On be additionally provided with laterally injection rib cage and vertical injection rib cage, the laterally injection rib cage and vertical injection rib cage are led to
Cross steel skeleton and be fixed in injection molding panel.
As the preferred of above-mentioned technical proposal, the arrangement of the steel skeleton is arranged to horizontal and vertical and intersected vertically
Form.
As the preferred of above-mentioned technical proposal, steel skeleton frame injection structure is provided with the steel skeleton frame.
As the preferred of above-mentioned technical proposal, the surrounding of the injection molding panel is provided with periphery steel skeleton injection structure
Hole.
As above-mentioned technical proposal it is further preferred that the structure type of the steel skeleton be arranged to it is T-shaped.
As above-mentioned technical proposal it is further preferred that the structure type of the steel skeleton frame sets l-shaped.
As above-mentioned technical proposal it is further preferred that the structure type of the steel skeleton frame injection structure is arranged to L
Type.
As above-mentioned technical proposal it is further preferred that the steel skeleton of the horizontal and vertical arrangement is by way of welding
It is fixed together.
As the preferred of above-mentioned technical proposal, the thickness of the steel skeleton is more than the thickness of the injection molding panel.
As the preferred of above-mentioned technical proposal, the dispensing of the injection molding panel is as follows：Wherein ABS80%, PC23-36%,
PVC28-38%, polyethylene and ethylene copolymers 75%-90%, mica powder 15-17%, reinforcing agent 5%, calcium stearate 0.5-0.7%, its
Remaining is ferrocene.
As above-mentioned technical proposal it is further preferred that affiliated injection molding panel material is pre-fabricated as injection particle.
As above-mentioned technical proposal it is further preferred that the injection molding panel is in injection moulding process, set cover half temperature as
75 ± 1 DEG C, dynamic model temperature be 58 ± 1.5 DEG C, injection temperature control between 230 DEG C -245 DEG C, to different size injection molding panel
Model setting targetedly adjusts cast gate quantity.
As the preferred of above-mentioned technical proposal, the manufacture method of the steel skeleton injection engineering template is as described below：
(1) numerical controlled machinery production equipment is installed；
(2) steel skeleton is assembled with numerical control automatic cutting, blanking machine；
(3) steel skeleton is welded with numerical control automatic welding machine people
(4) the injection structure connecting hole beaten with digital control perforating machine on steel skeleton；
(5) with numerical control hydraulic forming machine mould shape, spot welding steel skeleton top and bottom injection positioning supporting point；
(6) steel skeleton is loaded in injection mold with robot；
(7) manufactured with numerical control servo injection machine to steel skeleton injection engineering template and fast solid glue material is injected in mould, made
The solid colloidal fluid material of speed wraps steel skeleton through high-pressure injection moulding makes solid colloidal fluid material make steel skeleton by injection structure hole
It is a component entirety with plastic construction；
(8) taken with the steel skeleton injection engineering template of automatic suction cup type machine mould unloading hand handle speed fixed out of injection mold
Go out；
(9) examined with machine mould unloading hand automatic function steering inspection area on horizontal transport platform is put into；
(10) mark production code member, use position, offline date, up time；
(11) it is equipped with product certificate；
(12) dispatch from the factory.
The beneficial effect of the embodiment of the present invention is：
The embodiment of the present invention can realize the standard component of prefabricated components, and steady quality is reliable, this part of the present invention
In setting can component machining shaping, manufacture overall process realize numerically controlled automatic standardization industrial production, No
There are pollutant effulent , No to have noise, environmental protection, green, energy-conservation, reduce manufacturing cost 70% on year-on-year basis with yield, every hundred squares on year-on-year basis
Manually amount declines 80% to the manufacture of rice template, raises labour productivity 20 times, energy-conservation 60%.
Brief description of the drawings
Fig. 1 is that the steel skeleton of the embodiment of the present invention is molded the front view of engineering template；
Fig. 2 is Fig. 1 sectional view；
Fig. 3 is that the steel skeleton of the embodiment of the present invention is molded the manufacturing flow chart of engineering template.
【Main Reference Numerals explanation】
1st, periphery steel skeleton injection structure hole；
2nd, laterally it is molded rib cage；
3rd, vertically it is molded rib cage；
4th, injection molding panel；
5th, steel skeleton；
6th, steel skeleton frame；
7th, steel skeleton frame injection structure.
8th, numerical control automatic blanking cutting machine；
9th, numerical control automatic welding machine people；
10th, steel skeleton digital control perforating machine；
11st, numerical control hydraulic sizing scheming platform；
12nd, the die-filling robot of steel skeleton；
13rd, numerical control servo injection machine；
14th, electric transportation platform is come and gone；
15th, workbench.
Embodiment
To make the technical problem to be solved in the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing and tool
Body embodiment is described in detail.
As shown in Figure 1 to Figure 2, a kind of steel skeleton injection engineering template and its plastic formula and system of the embodiment of the present invention
Method is made, including is arranged at the injection molding panel 4 of the sheet at center, and is fixed on the steel skeleton 5 on the surface of injection molding panel 4,
With the steel skeleton frame 6 for being fixed on the surrounding of injection molding panel 4, and the injection molding panel 4, steel skeleton 5 and steel skeleton frame 6 are solid
It is scheduled on together；Laterally injection rib cage 2 and vertical injection rib cage 3, the laterally injection are additionally provided with the injection molding panel 4
Rib cage 2 and vertical injection rib cage 3 are fixed in injection molding panel 4 by steel skeleton 5.
Wherein, the arrangement of the steel skeleton 5 is arranged to the horizontal and vertical form to intersect vertically.
Wherein, steel skeleton injection structure hole is additionally provided with the steel skeleton frame of the surrounding for being arranged at injection molding panel 4
7。
Wherein, the surrounding of the injection molding panel 4 is provided with periphery steel skeleton injection structure hole 1.
Wherein, the structure type of the steel skeleton 5 is arranged to T-shaped, and the structure type of the steel skeleton frame 6 is arranged to L
Type.The structure type of the steel skeleton frame injection structure 7 sets l-shaped.
As the preferred of above-mentioned technical proposal, the thickness of the steel skeleton 5 is more than the thickness of the injection molding panel 4.
As the preferred of above-mentioned technical proposal, the ratio of this composition is in the injection molding panel 4：Wherein ABS80%,
PC23-36%, PVC28-38%, polyethylene and ethylene copolymers 75%-90%, mica powder 15-17%, reinforcing agent 5%, calcium stearate
0.5-0.7%, remaining is ferrocene.
The manufacturing process of the present invention is as follows：
(1) numerical controlled machinery production equipment is installed；→ (2) steel skeleton is assembled with numerical control automatic cutting, blanking machine；Use number in → (3)
Control automatic welding machine people welds injection structure connecting hole → (5) beaten with digital control perforating machine on steel skeleton steel skeleton → (4) and used
Numerical control hydraulic forming machine mould shape, spot welding steel skeleton top and bottom injection positioning supporting point；→ (6) load steel skeleton with robot
In injection mold；→ (7) are manufactured to steel skeleton injection engineering template with numerical control servo injection machine and fast solid glue material are injected in mould
Material, the solid colloidal fluid material of speed is wrapped steel skeleton through high-pressure injection moulding makes solid colloidal fluid material make steel by injection structure hole
Skeleton and plastic construction are a component entirety；Noted with the steel skeleton of automatic suction cup type machine mould unloading hand handle speed fixed → (8)
Modeling engineering template takes out out of injection mold → and (9) be put on horizontal transport platform with machine mould unloading hand automatic function handle and turn to inspection
Test area's inspection；→ (10) mark production code member, use position, offline date, up time；It is qualified that → (11) outfit is dispatched from the factory
Card；Dispatch from the factory → (12).
The embodiment of the present invention can realize the standard component of prefabricated components, and steady quality is reliable, this part of the present invention
In setting can component machining shaping, manufacture overall process realize numerically controlled automatic standardization industrial production, No
There are pollutant effulent , No to have noise, environmental protection, green, energy-conservation, reduce manufacturing cost 70% on year-on-year basis with yield, year-on-year every hundred flat people
The square metric system makes work amount and drops to 80%, raises labour productivity 11 times.
Described above is the preferred embodiment of the present invention, it is noted that for the middle-and-high-ranking technology people of the art
For member, on the premise of principle of the present invention is not departed from, some improvements and modifications can also be made, these improvements and modifications
It is the inevitable preceding exhibition result in our inventions, also should be regarded as protection scope of the present invention.
Claims (1)
1. a kind of steel skeleton is molded engineering template, it is characterised in that including the injection molding panel for the sheet for being arranged at center, Yi Jigu
The steel skeleton on the injection molding panel surface is scheduled on, and is fixed on the steel skeleton frame of the injection molding panel surrounding, and the injection
Panel, steel skeleton and steel skeleton frame are fixed together；
Be additionally provided with laterally injection rib cage and vertical injection rib cage on the injection molding panel, the laterally injection rib cage and
Vertical injection rib cage is fixed in injection molding panel by steel skeleton；
The surrounding of the injection molding panel is provided with periphery steel skeleton injection structure hole；
Wherein, the arrangement of the steel skeleton is arranged to the horizontal and vertical form to intersect vertically；
Wherein, steel skeleton frame injection structure is provided with the steel skeleton frame；
Wherein, the structure type of the steel skeleton is arranged to T-shaped；The structure type of the steel skeleton frame sets l-shaped；
Wherein, the steel skeleton of the horizontal and vertical arrangement is fixed together by way of welding；
Wherein, affiliated injection molding panel material is pre-fabricated as injection particle；
Wherein, the injection molding panel is in injection moulding process, set cover half temperature as 75 ± 1 DEG C, dynamic model temperature be 58 ± 1.5 DEG C,
Injection temperature is controlled between 230 DEG C -245 DEG C, and cast gate quantity is targetedly adjusted to the setting of different size injection molding panel model；
Its manufacture method is as described below：
（1）Numerical controlled machinery production equipment is installed；
（2）Steel skeleton is assembled with numerical control automatic cutting, blanking machine；
（3）Steel skeleton is welded with numerical control automatic welding machine people
（4）The injection structure connecting hole beaten with digital control perforating machine on steel skeleton；
（5）With numerical control hydraulic forming machine mould shape, spot welding steel skeleton top and bottom injection positioning supporting point；
（6）Steel skeleton is loaded in injection mold with robot；
（7）Manufactured with numerical control servo injection machine to steel skeleton injection engineering template and fast solid glue material is injected in mould, make speed solid
Colloidal fluid material wraps steel skeleton through high-pressure injection moulding makes solid colloidal fluid material make steel skeleton and modeling by injection structure hole
Material structure is a component entirety；
（8）Taken out with the steel skeleton injection engineering template of automatic suction cup type machine mould unloading hand handle speed fixed out of injection mold
Produced into component metaplasia；
（9）Examined with machine mould unloading hand automatic function steering inspection area on horizontal transport platform is put into；
（10）Mark production code member, use position, offline date, up time；
（11）It is equipped with product certificate；
（12）Dispatch from the factory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510276616.6A CN104831918B (en) | 2015-05-26 | 2015-05-26 | A kind of steel skeleton injection engineering template and its plastic formula and manufacture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510276616.6A CN104831918B (en) | 2015-05-26 | 2015-05-26 | A kind of steel skeleton injection engineering template and its plastic formula and manufacture method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104831918A CN104831918A (en) | 2015-08-12 |
| CN104831918B true CN104831918B (en) | 2018-03-13 |
Family
ID=53810076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510276616.6A Expired - Fee Related CN104831918B (en) | 2015-05-26 | 2015-05-26 | A kind of steel skeleton injection engineering template and its plastic formula and manufacture method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104831918B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113152781A (en) * | 2017-03-21 | 2021-07-23 | 潘旭鹏 | Steel skeleton light composite board |
| CN110670484B (en) * | 2019-09-16 | 2021-01-12 | 东南大学 | Intelligent steel-plastic combined light formwork for cylindrical pier |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3122291B2 (en) * | 1993-10-13 | 2001-01-09 | 帝人メトン株式会社 | Crosslinked polymer concrete formwork |
| JPH07158262A (en) * | 1993-12-07 | 1995-06-20 | Ube Ind Ltd | Concrete placing form with hollow rib |
| CN2368912Y (en) * | 1999-05-14 | 2000-03-15 | 黄家华 | Assembled steel-plastic formwork |
| DE10221709A1 (en) * | 2002-05-16 | 2004-03-04 | Hella-Behr Fahrzeugsysteme Gmbh | Light component for carrier elements of motor vehicles |
| CN201079997Y (en) * | 2007-05-25 | 2008-07-02 | 比亚迪股份有限公司 | Full-automatic inner die embedded metal sheet injection formation system |
| CN102535834A (en) * | 2011-11-08 | 2012-07-04 | 王崇高 | Plastic steel building template |
| CN204040455U (en) * | 2014-06-19 | 2014-12-24 | 南通振业机械制造有限公司 | Building Plastic-steel form board |
| CN204691226U (en) * | 2015-05-26 | 2015-10-07 | 北京正元天瑞建筑墙体保温技术有限责任公司 | A kind of steel frame injection moulding engineering template |
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2015
- 2015-05-26 CN CN201510276616.6A patent/CN104831918B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN104831918A (en) | 2015-08-12 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180313 Termination date: 20190526 |
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| CF01 | Termination of patent right due to non-payment of annual fee |