CN104827867B - A kind of lightweight sun shield and its production technology - Google Patents
A kind of lightweight sun shield and its production technology Download PDFInfo
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- CN104827867B CN104827867B CN201510117550.6A CN201510117550A CN104827867B CN 104827867 B CN104827867 B CN 104827867B CN 201510117550 A CN201510117550 A CN 201510117550A CN 104827867 B CN104827867 B CN 104827867B
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Abstract
The invention belongs to sun shield technical field, it is related to a kind of lightweight sun shield and its production technology, including selection:The sheet material for the integral type that manufacture or selection upper, middle and lower layer are bonded with aluminum membranous layer, bubble film layer, aluminum membranous layer successively;Cut out:Selected sheet material is cut into the outline of the sun shield of expansion;Compacting:The bubble film layer at some vertical or horizontal spaced fold lines, fold line is pressed with heat-sealing machine by the soft lamella of thermal synthesis;Trimming:Trim in circular periphery effluent during because of heat seal or cut out irregular excess portion;Packaging forms lightweight sun shield product, and advantage is:Simple production process, production efficiency height, low, lightweight production cost, foldable, easy to store, the overall cost of product is low, it is adaptable to make the sun shield of vehicle glass.
Description
Technical field
The invention belongs to sun shield technical field, a kind of lightweight sun shield and its production technology are refered in particular to.
Background technology
At present, for motor vehicle sun shield is mostly to pass through the sheet material of the thermal insulation layer at middle part, upper and lower surface layer cut out, stitch
System, bound edge, hot extrusion, packaging form the sun shield of vehicle glass, and it is disadvantageous in that:One is that sewing, wrapping process are accounted for
Artificial many, labor intensity is big, low production efficiency;Two be select material be mostly it is complicated, for example:Chinese patent
CN2889770Y discloses one kind《Automobile sun-shading cover》, the material used in it is thermal insulation layer, the piece of upper and lower surface layer by middle part
Material is bonded to be formed, and wherein upper and lower surface layer is is coated with aluminium reflector layer on film, and described thermal insulation layer is to use bubble type polyethylene
Or polypropylene is fitted with foamed polyethylene and formed;Or described thermal insulation layer is with hardboard and polyethylene or polypropylene bubble type film
Laminating is formed, its thermal insulation layer it is complicated, thickness and weight are big, and cost is high, is difficult to deposit in smaller limited space in the car
Put.
The content of the invention
It is an object of the invention to provide a kind of simple production process, production efficiency is high, production cost is low, lightweight, Yi Cun
The lightweight sun shield and its production technology put.
The object of the present invention is achieved like this:
A kind of production technology of lightweight sun shield, comprises the steps:
(1) selection:Manufacture or selection upper, middle and lower layer be bonded successively with aluminum membranous layer, bubble film layer, aluminum membranous layer one
The sheet material of body formula;
(2) cut out:Sheet material selected by step (1) is cut into the outline of the sun shield of expansion;
(3) suppress:Be spaced with heat-sealing machine in sun shield it is hot-forming go out some vertical or horizontal fold lines, fold
Bubble film layer at line is by the soft lamella of thermal synthesis;
(4) trimming:Trim effluent or step (2) during because of heat seal and cut out irregular excess portion;
(5) pack:Tied up after the product of step (4) formation is folded with rope band or/and in packaging bag.
Above-mentioned rope band is the elastic band or tether of binding.
Above-mentioned elastic band is endless belt.
The outline of above-mentioned steps (2) sun shield is that base is straight, have the quadrangle of lower concave part, quadrangle in the middle part of top
Corner's rounding off.
Above-mentioned steps (3) pressing process include along sun shield annular periphery it is hot-forming go out flanging, described folding
Line insertion flanging.
The width of above-mentioned flanging and fold line is 5-20mm.
The thickness of above-mentioned bubble film layer is 2-7mm.
The compressing heat-seal temperature of above-mentioned heat-sealing machine is 50-260 DEG C.
The lightweight sun shield produced with a kind of production technology of above-mentioned lightweight sun shield.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that:
As long as the 1st, the present invention by sheet material cut out it is rear pressed on heat-sealing machine with the metal pattern bar after heating, production technology
Simply, labor intensity is low, production efficiency is high, production cost is low.
2nd, the present invention due to using bubble chamber film and aluminium foil as material of main part, foldable storage, using and convenient transportation, weigh
Amount is light, compared with prior art lightweight more than one times of the lightweight sun shield of same specification.
3rd, the product that the present invention is produced compared with prior art, because raw material and processing cost are low, the overall cost of product
It is low, it is adaptable to make the sun shield of vehicle glass.
Brief description of the drawings
Fig. 1 is the deployed condition schematic diagram of the present invention.
Fig. 2 is the schematic perspective view of the folded state of the present invention.
Fig. 3 is the partial sectional view of the sheet material of the present invention.
Embodiment
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings, referring to Fig. 1-Fig. 3:
A kind of production technology of lightweight sun shield, comprises the steps:
(1) selection:Manufacture or selection upper, middle and lower layer bonded successively with aluminum membranous layer 11, bubble film layer 12, aluminum membranous layer 11 and
Into integral type sheet material 10;
(2) cut out:Sheet material 10 selected by step (1) is cut into the outline of the sun shield 1 of expansion;
(3) suppress:With heat-sealing machine in the sun shield 1 interval it is hot-forming go out some vertical or horizontal fold lines 40,
Bubble film layer at fold line 40 is by the soft lamella of thermal synthesis;
(4) trimming:Trim effluent or step (2) during because of heat seal and cut out irregular excess portion;
(5) pack:Tied up after the product of step (4) formation is folded with rope band 50 or/and in packaging bag.
Above-mentioned rope band 50 is the elastic band or tether of binding.
Above-mentioned elastic band is endless belt.
The outline of above-mentioned steps (2) sun shield 1 is that base is straight, have the quadrangle of lower concave part 30, four in the middle part of top
The rounding off of corner 60 of side shape.
Above-mentioned steps (3) pressing process include along sun shield annular periphery it is hot-forming go out flanging 20, described folding
The insertion flanging 20 of superimposing thread 40.
The width of above-mentioned flanging 20 and fold line 40 is 5-20mm.
The thickness of above-mentioned bubble film layer 12 is 2-7mm.
The compressing heat-seal temperature of above-mentioned heat-sealing machine is 50-260 DEG C.
The lightweight sun shield 1 produced with a kind of production technology of above-mentioned lightweight sun shield.
Integral type sheet material is then that while bubble film layer 12 is extruded, last layer aluminum membranous layer is covered respectively in its upper and lower surface
11, you can the aluminum membranous layer 11 of upper and lower surface and bubble film layer 12 are bonded together using the temperature for extruding bubble film layer 12.
Bubble chamber film, is, using polyethylene from high pressure process as primary raw material, then to add the auxiliary materials such as brightening agent, opening agent, through 230 degree or so
High temperature extrudes plastic uptake into the product of bubble.It is the New Plastic Packing Materials that a kind of quality is light, the transparency is good, nontoxic, tasteless, can
Play damp proof, buffering, insulation etc. to product.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to
The equivalence changes that structure, shape, the principle of the present invention is done, all should be covered by within protection scope of the present invention.
Claims (7)
1. a kind of production technology of lightweight sun shield, it is characterised in that:Comprise the steps:
(1) selection:The integral type that manufacture or selection upper, middle and lower layer are bonded with aluminum membranous layer, bubble film layer, aluminum membranous layer successively
Sheet material;
(2) cut out:Sheet material selected by step (1) is cut into the outline of the sun shield of expansion;
(3) suppress:Be spaced with heat-sealing machine in sun shield it is hot-forming go out some vertical or horizontal fold lines, in sun shield
The periphery of annular it is hot-forming go out flanging, described fold line insertion flanging, the bubble film layer at fold line and flanging is by heat seal
Into soft lamella, the compressing heat-seal temperature of the heat-sealing machine is 50-260 DEG C;
(4) trimming:Trim effluent or step (2) during because of heat seal and cut out irregular excess portion;
(5) pack:Tied up after the product of step (4) formation is folded with rope band or/and in packaging bag.
2. a kind of production technology of lightweight sun shield according to claim 1, it is characterised in that:Described rope band is binding
Elastic band or tether.
3. a kind of production technology of lightweight sun shield according to claim 2, it is characterised in that:The elastic band is annular
Band.
4. a kind of production technology of lightweight sun shield according to claim 1, it is characterised in that:Step (2) sunshade
The outline of gear is that base is straight, have the quadrangle of lower concave part, corner's rounding off of quadrangle in the middle part of top.
5. a kind of production technology of lightweight sun shield according to claim 1, it is characterised in that:The flanging and fold line
Width be 5-20mm.
6. a kind of production technology of lightweight sun shield according to claim 1, it is characterised in that:The thickness of the bubble film layer
Spend for 2-7mm.
7. the lightweight sun shield produced with a kind of production technology of lightweight sun shield described in any one of claim 1-6.
Priority Applications (1)
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CN201510117550.6A CN104827867B (en) | 2015-03-17 | 2015-03-17 | A kind of lightweight sun shield and its production technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510117550.6A CN104827867B (en) | 2015-03-17 | 2015-03-17 | A kind of lightweight sun shield and its production technology |
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Publication Number | Publication Date |
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CN104827867A CN104827867A (en) | 2015-08-12 |
CN104827867B true CN104827867B (en) | 2017-10-27 |
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CN201510117550.6A Active CN104827867B (en) | 2015-03-17 | 2015-03-17 | A kind of lightweight sun shield and its production technology |
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Families Citing this family (1)
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CN117584713B (en) * | 2023-11-30 | 2024-06-18 | 鼎思安全用品制造(广州)有限公司 | Production method of silver-colored paper fiber sunshade |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2649390Y (en) * | 2003-10-09 | 2004-10-20 | 邓振强 | Foldable sun visor |
CN101602322A (en) * | 2009-04-10 | 2009-12-16 | 上海耀华大中新材料有限公司 | Novel baseplate for sun-shading plate of automobile sunroof and preparation method thereof |
CN101874139A (en) * | 2007-11-26 | 2010-10-27 | 江森自控科技公司 | Be used to form the method and apparatus of vehicle trim panel |
CN203472476U (en) * | 2013-10-09 | 2014-03-12 | 天津鸿瑞特汽车配件有限公司 | Novel automobile rear sun visor |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10217769A1 (en) * | 2002-04-22 | 2003-10-30 | Klein Walter Gmbh & Co Kg | Method for producing a cover part and cover part on a motor vehicle |
CN201045010Y (en) * | 2007-05-14 | 2008-04-09 | 周惠泉 | Folding automobile sun-shading hood |
CN201264508Y (en) * | 2008-07-04 | 2009-07-01 | 宁波市鄞州下应中心小学 | Automotive sunshade |
-
2015
- 2015-03-17 CN CN201510117550.6A patent/CN104827867B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2649390Y (en) * | 2003-10-09 | 2004-10-20 | 邓振强 | Foldable sun visor |
CN101874139A (en) * | 2007-11-26 | 2010-10-27 | 江森自控科技公司 | Be used to form the method and apparatus of vehicle trim panel |
CN101602322A (en) * | 2009-04-10 | 2009-12-16 | 上海耀华大中新材料有限公司 | Novel baseplate for sun-shading plate of automobile sunroof and preparation method thereof |
CN203472476U (en) * | 2013-10-09 | 2014-03-12 | 天津鸿瑞特汽车配件有限公司 | Novel automobile rear sun visor |
Non-Patent Citations (1)
Title |
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中国汽车零部件工业史;中国汽车技术研究中心部;《中国汽车零部件工业史 1912-1990》;19941231;第820页 * |
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