CN104827574A - Forcing type vibration stirring machine - Google Patents

Forcing type vibration stirring machine Download PDF

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Publication number
CN104827574A
CN104827574A CN201510231725.6A CN201510231725A CN104827574A CN 104827574 A CN104827574 A CN 104827574A CN 201510231725 A CN201510231725 A CN 201510231725A CN 104827574 A CN104827574 A CN 104827574A
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CN
China
Prior art keywords
shaft
vibrator
vibrating
motor
reductor
Prior art date
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Pending
Application number
CN201510231725.6A
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Chinese (zh)
Inventor
李冠峰
张良奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an De Tong Vibratory Mixing Technology Co Ltd
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Xi'an De Tong Vibratory Mixing Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Xi'an De Tong Vibratory Mixing Technology Co Ltd filed Critical Xi'an De Tong Vibratory Mixing Technology Co Ltd
Priority to CN201510231725.6A priority Critical patent/CN104827574A/en
Publication of CN104827574A publication Critical patent/CN104827574A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/48Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
    • B28C5/485Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention belongs to the technical field of forcing type stirring equipment, and especially relates to a forcing type vibration stirring machine. The forcing type vibration stirring machine comprises a stirring cylinder and a stirring device, and the stirring device is arranged in the stirring cylinder. The stirring device comprises two solid stirring shafts, which are parallel to each other, a stirring unit is arranged on each stirring shaft, one side out of the stirring cylinder is provided with a stirring driving device, the stirring driving device is connected to one end of two stirring shafts, the other side outside the stirring cylinder is provided with a vibration device and two vibration exciters, the vibration generated by the solid vibration shaft of the vibration device can be transmitted to two vibration exciters through dynamic power, two vibration exciters are respectively connected to two stirring shafts, the vibration shaft and stirring shafts are all solid shafts; the long solid shafts with qualified rigidness are easier to produce, the manufacture cost is lower, and the installation and maintenance are more convenient.

Description

A kind of forced action type oscillating mixer
Technical field
The invention belongs to forced stirring equipment technical field, particularly relate to the forced action type oscillating mixer that a kind of solid vibrating shaft adopts vibrator to be connected with solid shaft.
Background technology
Concrete mixer is the direct equipment implementing concrete-agitating, and its function is that the material prepared is mixed evenly and the mixture conformed to quality requirements, and can be divided into self-dumping mixer and the large class of forced mixer two according to operation principle.Although it is homogeneous that self-dumping mixer and forced mixer can make compound reach macroscopically all in the short period of time, the cement granules adhesive aggregation that still can find that there is 10% ~ 30% under the microscope becomes small cement group, namely microcosmic does not reach even.Because the hydration of cement is only carried out on the surface of cement granules, if cement granules agglomerate, then the area of hydration reduces, and the aquation product making concrete have intensity reduces, and therefore this agglomeration of cement drastically influence the raising of concrete workability and intensity.
Existing mixer is for eliminating the problems referred to above, have employed and stir and vibrate the motion mode combined, for realizing above-mentioned motion mode, the structure that engineering staff adopts is the long hollow shaft of manufacture one, the vibrating shaft that diameter is less than shaft is sleeved in hollow shaft, the two ends of shaft and vibrating shaft are supported by different supporting components respectively, the oscillating movement of the stirring movement of shaft and vibrating shaft can first combine by this frame for movement, but there is following defect in above-mentioned frame for movement: the rigidity of long hollow shaft is along with the increase of shaft length reduces, if adopt the wall thickness of increase shaft and diameter to increase the rigidity of shaft, shaft manufacturing cost and drive shaft rotate, the associated components supporting shaft will be upgraded accordingly, finally improve the cost of whole equipment, reduce production efficiency, vibrating shaft is sleeved on the inside of shaft, result in structure comparatively complicated, poor stability, the shortcoming that maintenance is inconvenient.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art and a kind of solid vibrating shaft the invented forced action type oscillating mixer that adopts vibrator to be connected with solid shaft.
The present invention is achieved in that a kind of forced action type oscillating mixer, comprise frame, described frame is provided with mixing drum, mixer drive and vibrating device, the first shaft and the second shaft that are parallel to each other is provided with in described mixing drum, the first described shaft and the second shaft are solid axis body, the two ends of the first shaft and the second shaft reach outside mixing drum left side plate, first shaft and the second shaft are provided with mixing arm, mixing arm is provided with stirring vane, the position that mixing drum is positioned at above shaft is provided with charging aperture, the position that mixing drum is positioned at below shaft is provided with discharging opening,
Described mixer drive comprises the first motor, the second motor, the first reductor, the second reductor, the motor shaft of described first motor is connected with the second reductor power shaft with the power shaft of the first reductor respectively with the second motor axle, the power shaft of described first reductor, the power shaft of the second reductor realize the first reductor and the second reductor synchronous axial system by power transmission shaft, and the output shaft of the first reductor is connected with the second shaft with the first shaft respectively with the output shaft of the second reductor;
It is characterized in that: described forced action type oscillating mixer also involving vibrations device, described vibrating device comprises the first vibrating shaft of solid axis body, second vibrating shaft of solid axis body, 3rd motor, 4th motor, first vibrator and the second vibrator, 3rd motor, 4th motor is arranged in frame, the two ends of the first vibrating shaft and the second vibrating shaft are provided with spring bearing, spring bearing is arranged in frame, the motor shaft of the 3rd motor, the motor shaft of the 4th motor respectively with one end of the first vibrating shaft, one end of second vibrating shaft is connected, the other end of the first vibrating shaft, the other end of the second vibrating shaft is respectively by the first vibrator, second vibrator is connected, first vibrator, second vibrator and the first shaft, second shaft connects,
Described first vibrator and the second vibrator include housing, housing is provided with opening, internal eccentric bearing is installed, the outer ring of bearing is connected with inner walls, first vibrator coordinates with the first vibrating shaft and the first shaft, and the first vibrating shaft and the first shaft can with different rotary speed workings; Second vibrator coordinates with the second vibrating shaft and the second shaft, and the second vibrating shaft and the second shaft can with different rotary speed workings.
Opening on the first described vibrator and the second vibrator is positioned at right flank, one end of first vibrating shaft is connected with the first vibrator housing left surface outer wall, first shaft stretches into enclosure interior by the opening on the first vibrator housing, and is connected with the inner ring of bearing; One end of second vibrating shaft is connected with the second vibrator housing left surface outer wall, and the second shaft stretches into enclosure interior by the opening on the second vibrator housing, and is connected with the inner ring of bearing.
Opening on the first described vibrator and the second vibrator is positioned at left surface, one end of first shaft is connected with the first vibrator housing right flank outer wall, first vibrating shaft stretches into enclosure interior by the opening on the first vibrator housing, and is connected with the inner ring of bearing; One end of second shaft is connected with the second vibrator housing right flank outer wall, and the second vibrating shaft stretches into enclosure interior by the opening on the second vibrator housing, and is connected with the inner ring of bearing.
The angle of the same described adjacent mixing arm of shaft is 90 °, and two mixing arm angles on adjacent shaft in same perpendicular are 45 °.
The present invention has the following advantages:
1, in the present invention, vibrating shaft is connected with the vibrator being provided with capacity eccentric bearing, then vibrator is being connected with shaft, so the first shaft, the second shaft, the first vibrating shaft, the second vibrating shaft adopt solid axis body, thus following remarkable advantage is brought: first, effectively can overcome that hollow shaft is oversize, vibrating shaft insufficient rigidity problem, in this frame for movement, solid axis body more easily manufactures the satisfactory major axis body of rigidity; Secondly, the present invention, while guarantee rigidity, can reduce the diameter of axle, increases and mixes cylinder space, strengthens and stirs Oscillation Amplitude, enhance productivity; Finally, solid axis body relative to hollow shaft body low cost of manufacture, structure optimization, to be convenient to installation, maintenance also convenient.
2, the present invention adopts the first shaft, the second shaft, mixing arm, stirring vane and vibrating shaft etc. as the mode of vibrator, stirring vane vibrates while stirring, effective vibration area is large, the distance of Vibration propagation is near and be evenly distributed, less oscillation intensity just can make the compound in mixing drum be subject to enough effect of vibrations, therefore low to the performance requirement of bearing, bearing life easily ensures.
3, the structure of this device is compared with being set with the structure of vibrating shaft in hollow shaft axle in the past, and can reduce the amount of parts of vibrational system 50%, overall mass about reduces by 10%.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the device schematic diagram of vibration end in embodiment 1.
Fig. 3 is the device schematic diagram of vibration end in embodiment 1.
Detailed description of the invention
Embodiment 1:
As depicted in figs. 1 and 2, a kind of forced action type oscillating mixer, comprise frame, described frame is provided with mixing drum 1, mixer drive and vibrating device, the first shaft 2 and the second shaft 3 be parallel to each other is provided with in described mixing drum 1, the first described shaft 2 and the second shaft 3 are solid axis body, the two ends of the first shaft 2 and the second shaft 3 reach outside mixing drum 1 left side plate, first shaft 2 and the second shaft 3 are provided with mixing arm 4, mixing arm 4 is provided with stirring vane 5, the angle of the same described adjacent mixing arm of shaft is 90 °, two mixing arm angles on adjacent shaft in same perpendicular are 45 °, the position that mixing drum 1 is positioned at above shaft 2 is provided with charging aperture, the position that mixing drum 1 is positioned at below shaft 2 is provided with discharging opening.
Described mixer drive comprises the first motor 6, second motor 7, first reductor 8, second reductor 9, the motor shaft of described first motor 6 is connected with the second reductor 8 power shaft with the power shaft of the first reductor 7 respectively with the second motor 7 motor shaft, the power shaft of described first reductor 8, the power shaft of the second reductor 9 realize the first reductor 8 and the second reductor 9 synchronous axial system by power transmission shaft, and the output shaft of the first reductor 8 is connected with the second shaft 3 with the first shaft 2 respectively with the output shaft of the second reductor 9.
Described forced action type oscillating mixer also involving vibrations device, described vibrating device comprises the first vibrating shaft 10 of solid axis body, second vibrating shaft 11 of solid axis body, 3rd motor 12, 4th motor 13, first vibrator 14 and the second vibrator 15, 3rd motor 12, 4th motor 13 is arranged in frame, the two ends of the first vibrating shaft 10 and the second vibrating shaft 11 are provided with spring bearing 16, spring bearing 16 is arranged in frame, the motor shaft of the 3rd motor 12, the motor shaft of the 4th motor 13 respectively with one end of the first vibrating shaft 10, one end of second vibrating shaft 11 is connected, the other end of the first vibrating shaft 10, the other end of the second vibrating shaft 11 is respectively by the first vibrator 14, second vibrator 15 is connected, first vibrator 14, second vibrator 15 and the first shaft 2, second shaft 3 connects, described first vibrator 14 and the second vibrator 15 include housing, housing is provided with opening, opening is positioned at right flank, internal eccentric bearing 16 is installed, the outer ring of bearing 16 is connected with inner walls, one end of first vibrating shaft 10 is connected with the first vibrator 14 housing left surface outer wall, and the first shaft 2 stretches into enclosure interior by the opening on the first vibrator 14 housing, and is connected with the inner ring of bearing, one end of second vibrating shaft 11 is connected with the second vibrator 15 housing left surface outer wall, second shaft 3 stretches into enclosure interior by the opening on the second vibrator 15 housing, and be connected with the inner ring of bearing, the first vibrating shaft 10 and the first shaft 2 can with different rotary speed workings, second vibrator 15 coordinates with the second vibrating shaft 11 and the second shaft 3, and the second vibrating shaft 11 and the second shaft 3 can with different rotary speed workings.
Two kinds of forms of motion, respectively from the input of shaft two ends, make shaft produce compound motion, that is: the existing stirring to compound, also produce exciting to compound simultaneously.Mixing arm and mixing drum are subject to the exciting of shaft, and the vibration of generation makes compound fall in mixing drum, thus avoids seize and wall cling phenomenon.
Embodiment 2:
As shown in figures 1 and 3, a kind of forced action type oscillating mixer, comprise frame, described frame is provided with mixing drum 1, mixer drive and vibrating device, the first shaft 2 and the second shaft 3 be parallel to each other is provided with in described mixing drum 1, the first described shaft 2 and the second shaft 3 are solid axis body, the two ends of the first shaft 2 and the second shaft 3 reach outside mixing drum 1 left side plate, first shaft 2 and the second shaft 3 are provided with mixing arm 4, mixing arm 4 is provided with stirring vane 5, the angle of the same described adjacent mixing arm of shaft is 90 °, two mixing arm angles on adjacent shaft in same perpendicular are 45 °, the position that mixing drum 1 is positioned at above shaft 2 is provided with charging aperture, the position that mixing drum 1 is positioned at below shaft 2 is provided with discharging opening.
Described mixer drive comprises the first motor 6, second motor 7, first reductor 8, second reductor 9, the motor shaft of described first motor 6 is connected with the second reductor 8 power shaft with the power shaft of the first reductor 7 respectively with the second motor 7 motor shaft, the power shaft of described first reductor 7, the power shaft of the second reductor 8 realize the first reductor 7 and the second reductor 8 synchronous axial system by power transmission shaft, and the output shaft of the first reductor 7 is connected with the second shaft 3 with the first shaft 2 respectively with the output shaft of the second reductor 8.
Described forced action type oscillating mixer also involving vibrations device, described vibrating device comprises the first vibrating shaft 10 of solid axis body, second vibrating shaft 11 of solid axis body, 3rd motor 12, 4th motor 13, first vibrator 14 and the second vibrator 15, 3rd motor 12, 4th motor 13 is arranged in frame, the two ends of the first vibrating shaft 10 and the second vibrating shaft 11 are provided with spring bearing 16, spring bearing 16 is arranged in frame, the motor shaft of the 3rd motor 12, the motor shaft of the 4th motor 13 respectively with one end of the first vibrating shaft 10, one end of second vibrating shaft 11 is connected, the other end of the first vibrating shaft 10, the other end of the second vibrating shaft 11 is respectively by the first vibrator 14, second vibrator 15 is connected, first vibrator 14, second vibrator 15 and the first shaft 2, second shaft 3 connects, described first vibrator 14 and the second vibrator 15 include housing, and housing is provided with opening, and opening is positioned at left surface, internal eccentric bearing 16 is installed, the outer ring of bearing 16 is connected with inner walls,
One end of first shaft 2 is connected with the first vibrator 14 housing right flank outer wall, and the first vibrating shaft 10 stretches into enclosure interior by the opening on the first vibrator 14 housing, and is connected with the inner ring of bearing; One end of second shaft 3 is connected with the second vibrator 15 housing right flank outer wall, second vibrating shaft 11 stretches into enclosure interior by the opening on the second vibrator 15 housing, and be connected with the inner ring of bearing, the first vibrating shaft 10 and the first shaft 2 can with different rotary speed workings; Second vibrator 15 coordinates with the second vibrating shaft 11 and the second shaft 3, and the second vibrating shaft 11 and the second shaft 3 can with different rotary speed workings.
Two kinds of forms of motion, respectively from the input of shaft two ends, make shaft produce compound motion, that is: the existing stirring to compound, also produce exciting to compound simultaneously.Mixing arm and mixing drum are subject to the exciting of shaft, and the vibration of generation makes compound fall in mixing drum, thus avoids seize and wall cling phenomenon.
Above-described embodiment is only the preferred embodiments of the present invention; not in order to limit the present invention; for a person skilled in the art; the present invention can have various modifications and variations; within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (4)

1. a forced action type oscillating mixer, comprise frame, described frame is provided with mixing drum, mixer drive and vibrating device, the first shaft and the second shaft that are parallel to each other is provided with in described mixing drum, the first described shaft and the second shaft are solid axis body, the two ends of the first shaft and the second shaft reach outside mixing drum left side plate, first shaft and the second shaft are provided with mixing arm, mixing arm is provided with stirring vane, the position that mixing drum is positioned at above shaft is provided with charging aperture, the position that mixing drum is positioned at below shaft is provided with discharging opening,
Described mixer drive comprises the first motor, the second motor, the first reductor, the second reductor, the motor shaft of described first motor is connected with the second reductor power shaft with the power shaft of the first reductor respectively with the second motor axle, the power shaft of described first reductor, the power shaft of the second reductor realize the first reductor and the second reductor synchronous axial system by power transmission shaft, and the output shaft of the first reductor is connected with the second shaft with the first shaft respectively with the output shaft of the second reductor;
It is characterized in that: described forced action type oscillating mixer also involving vibrations device, described vibrating device comprises the first vibrating shaft of solid axis body, second vibrating shaft of solid axis body, 3rd motor, 4th motor, first vibrator and the second vibrator, 3rd motor, 4th motor is arranged in frame, the two ends of the first vibrating shaft and the second vibrating shaft are provided with spring bearing, spring bearing is arranged in frame, the motor shaft of the 3rd motor, the motor shaft of the 4th motor respectively with one end of the first vibrating shaft, one end of second vibrating shaft is connected, the other end of the first vibrating shaft, the other end of the second vibrating shaft is respectively by the first vibrator, second vibrator is connected, first vibrator, second vibrator and the first shaft, second shaft connects,
Described first vibrator and the second vibrator include housing, housing is provided with opening, internal eccentric bearing is installed, the outer ring of bearing is connected with inner walls, first vibrator coordinates with the first vibrating shaft and the first shaft, and the first vibrating shaft and the first shaft can with different rotary speed workings; Second vibrator coordinates with the second vibrating shaft and the second shaft, and the second vibrating shaft and the second shaft can with different rotary speed workings.
2. forced action type oscillating mixer according to claim 1, it is characterized in that: the opening on the first described vibrator and the second vibrator is positioned at right flank, one end of first vibrating shaft is connected with the first vibrator housing left surface outer wall, first shaft stretches into enclosure interior by the opening on the first vibrator housing, and is connected with the inner ring of bearing; One end of second vibrating shaft is connected with the second vibrator housing left surface outer wall, and the second shaft stretches into enclosure interior by the opening on the second vibrator housing, and is connected with the inner ring of bearing.
3. forced action type oscillating mixer according to claim 1, it is characterized in that: the opening on the first described vibrator and the second vibrator is positioned at left surface, one end of first shaft is connected with the first vibrator housing right flank outer wall, first vibrating shaft stretches into enclosure interior by the opening on the first vibrator housing, and is connected with the inner ring of bearing; One end of second shaft is connected with the second vibrator housing right flank outer wall, and the second vibrating shaft stretches into enclosure interior by the opening on the second vibrator housing, and is connected with the inner ring of bearing.
4. forced action type oscillating mixer according to claim 1, is characterized in that: the angle of the same described adjacent mixing arm of shaft is 90 °, and two mixing arm angles on adjacent shaft in same perpendicular are 45 °.
CN201510231725.6A 2015-05-08 2015-05-08 Forcing type vibration stirring machine Pending CN104827574A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107253286A (en) * 2017-08-02 2017-10-17 长安大学 A kind of agitating shaft continuous vibration forced action type oscillating mixer with balance weight
CN107297828A (en) * 2017-08-02 2017-10-27 长安大学 A kind of forced action type oscillating mixer of agitating shaft continuous vibration
CN108407082A (en) * 2018-06-06 2018-08-17 许昌德通振动搅拌技术有限公司 Flexible stirring cylinder and vibration stirrer comprising same
CN108748668A (en) * 2018-08-24 2018-11-06 尹莉俊 A kind of oscillating mixer
CN108748667A (en) * 2018-08-10 2018-11-06 尹莉俊 A kind of shimmy formula blender

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CN103934901A (en) * 2014-04-21 2014-07-23 西安德通交通科技有限公司 Vertical shaft type vibration stirrer
CN104493978A (en) * 2014-12-22 2015-04-08 长安大学 Small cement concrete oscillation mixer
CN204748936U (en) * 2015-05-08 2015-11-11 西安德通振动搅拌技术有限公司 Formula of pressure vibration mixer

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Publication number Priority date Publication date Assignee Title
CN1623749A (en) * 2003-11-21 2005-06-08 冯忠绪 Method for designing vibration exciter for construction machinery
CN202293028U (en) * 2011-11-09 2012-07-04 冯忠绪 Coupler synchronous double-horizontal-shaft abrasion mixer
CN202293030U (en) * 2011-11-09 2012-07-04 冯忠绪 Single-horizontal-shaft vibration mixer
CN103934901A (en) * 2014-04-21 2014-07-23 西安德通交通科技有限公司 Vertical shaft type vibration stirrer
CN104493978A (en) * 2014-12-22 2015-04-08 长安大学 Small cement concrete oscillation mixer
CN204748936U (en) * 2015-05-08 2015-11-11 西安德通振动搅拌技术有限公司 Formula of pressure vibration mixer

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陈卫: "1m3双卧轴振动搅拌机的设计与试验", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107253286A (en) * 2017-08-02 2017-10-17 长安大学 A kind of agitating shaft continuous vibration forced action type oscillating mixer with balance weight
CN107297828A (en) * 2017-08-02 2017-10-27 长安大学 A kind of forced action type oscillating mixer of agitating shaft continuous vibration
CN108407082A (en) * 2018-06-06 2018-08-17 许昌德通振动搅拌技术有限公司 Flexible stirring cylinder and vibration stirrer comprising same
CN108748667A (en) * 2018-08-10 2018-11-06 尹莉俊 A kind of shimmy formula blender
CN108748668A (en) * 2018-08-24 2018-11-06 尹莉俊 A kind of oscillating mixer

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