CN104826645B - A kind of preparation method of hydrocracking catalyst - Google Patents
A kind of preparation method of hydrocracking catalyst Download PDFInfo
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Abstract
The invention discloses the preparation method of a kind of hydrocracking catalyst.The method includes: by small crystal grain Y-shaped molecular sieve, amorphous silica-alumina and the binding agent mechanical mixture made with aluminium oxide, molding, is dried and roasting, makes catalyst carrier;Load hydrogenation active metals component, drying and roasting in the catalyst carrier of gained, make catalyst.The method uses silica alumina ratio higher, degree of crystallinity is high, the NaY type Molecular sieve raw material of good stability, sequentially pass through ammonium exchange, for the first time hydrothermal treatment consists, containing alkaline solution treatment, for the second time hydrothermal treatment consists with after processing with the mixed solution of ammonium salt with acid, the small crystal grain Y-shaped molecular sieve of gained is at the higher SiO of acquisition2/A12O3While mol ratio, secondary pore proportion is higher, and maintains the stability of molecular sieve, has again higher specific surface area and higher degree of crystallinity.Hydrocracking catalyst of the present invention, suitably as senior middle school's oil hydrocracking catalyst, makes catalyst have the product property of good activity, middle distillates oil selectivity and excellence.
Description
Technical field
The present invention relates to the preparation method of a kind of hydrocracking catalyst, more specifically a kind of small-grain Y-type that contains divides
The preparation method of the hydrocracking catalyst of son sieve.
Background technology
Along with the demand of intermediate oil is continuously increased by international refined products market, in needing to obtain from mink cell focus more
Between distillate, and one of important means of hydrocracking process light materialization of heavy oil just.Adapt to owing to this technique has raw material
Property strong, good product quality, adjust flexible operation, midbarrel product yield is high, the product structure feature such as flexibly so that hydrogenation splits
The status of metallization processes becomes more and more important, be faced with at present particular for China petroleum resources shortage, environmental requirement the tightest
Lattice and oil product structure have been not suitable with the problems such as market, the application of hydrocracking technology will become raising petroleum product-quality,
Reduce environmental pollution, the effective technology measure of increase market adaptability to changes, it has also become modernization refinery of paramount importance technique dress
Put.These factors promote high selectivity to middle distillates hydrocracking technology and develop rapidly just, and hydrocracking catalyst is
The key of this technology.
Carrier is the important component part of catalyst, not only provides dispersion place for metal active constituent, and carrier is originally simultaneously
Body also assists in reaction, has worked in coordination with whole catalytic reaction together with other active component, and hydrocracking catalyst is a kind of double merit
Energy catalyst, it contains acidic components and hydrogenation component simultaneously.The VI B race and that hydrogenation activity is selected generally from the periodic table of elements
VIII race's metal provides;And its acidic components are mainly provided by zeolite and inorganic oxide, major part is with aluminium oxide or without fixed
Shape sial is carrier, is equipped with a certain amount of molecular sieve.And the key component playing cracking in this type of catalyst is usually Y molecule
Sieve, the quality of Y molecular sieve performance, directly affect performance and the product quality of catalyst.
Y type molecular sieve is cracking active component the most universal in residual oil cracking field, and crystal grain is generally
About 1000nm, its crystal grain is relatively big, and duct is relatively long, and diffusional resistance is big, and macromole is difficult to inside entrance duct react,
Afterproduct is the most difficult diffuses out, so the selectivity of its cracking activity and purpose product receives restriction in reaction.With conventional Y type
Molecular sieve is compared, and small crystal grain Y-shaped molecular sieve has bigger external surface area and more outer surface active center, is conducive to improving big point
Sub-hydrocarbon cracking capability, thus there is the most superior catalytic perfomance.Meanwhile, Y type molecular sieve crystallite dimension is reduced all right
Improve inner surface active sites utilization rate.In general, reactant molecule diffusion in molecular sieve endoporus duct is referred to as intracrystalline expansion
Dissipate.Molecular sieve inner surface to be made all is used for catalyzed conversion, it is necessary to make micropore diffusion speed more than endoporus catalyzed conversion
Speed.Shortening the evolving path is the best way.The effective way overcoming micropore diffusion to limit is to reduce zeolite crystal
Size.This not only can increase the external surface area of zeolite crystal, and shorten diffusion length simultaneously.EP0204236 is to little
Crystal NaY molecular sieve and big crystal NaY molecular sieve compare, and result shows, RFCC is had higher by the former
Active and preferable selectivity.
Small crystal grain NaY molecular sieve is not possess acidity, needs to be modified processing, to meet the performance of Cracking catalyst
Requirement.CN1382632A discloses a kind of super stabilizing method of small-grain Y-type zeolite, and the method is with the dry gas of Silicon chloride.
Body and fine grain NaY zeolitic contact, obtain after washing, owing to heat and the hydrothermal stability of its raw material self are the most poor, simultaneously
The method is that the mode using gas phase dealumination complement silicon processes molecular sieve, and this makes the heat of product and hydrothermal stability worse, activity
Low.Sial framing structure stability especially to the fine grain NaY zeolite that heat stability and hydrothermal stability are poor, in zeolite
Poor, modifying process easily causes the removing of framework aluminum, the most also some framework silicon, also with removing, causes portion
Divide skeleton that the phenomenon caved in occurs so that the crystallization reservation degree of product is relatively low, and the activity of zeolite is the highest.
CN200910188140.5 discloses a kind of hydrocracking catalyst and preparation method thereof.This catalyst includes hydrogenation
Active metal component and small-grain Y molecular sieve, amorphous silica-alumina and the carrier of aluminium oxide composition, wherein said small-grain Y-type divides
Son sieve is the small crystal grain Y-shaped molecular sieve after using hydrothermal treatment consists.Raw materials used small crystal grain NaY molecular sieve is in CN101722023A
Prepared by disclosed method, i.e. SiO2/Al2O3Mol ratio is 4.0~6.0, and mean diameter is 100~700nm, after passing sequentially through
The mixed aqueous solution of continuous modification i.e. ammonium exchange, ammonium hexafluorosilicate dealumination complement silicon, hydrothermal treatment consists, aluminium salt and acid processes, and obtains little crystalline substance
Grain Y molecular sieve.In the method, after needing first raw material ammonium hexafluorosilicate dealumination complement silicon to be processed, then carry out the process such as hydrothermal treatment consists,
So could reduce the caving in of framing structure of molecular sieve, improve the crystallization reservation degree of molecular sieve, but the method is due to first with six
After ammonium fluosilicate dealumination complement silicon processes, owing to there is sial isomorphous substitution, molecular sieve silica constructed of aluminium ratio is more complete, then carries out water
Heat treatment, the secondary pore of formation is few, and secondary pore proportion is low, divides as catalyst molecule screen banks, and middle oil yield is low.
Existing method fine grain NaY type molecular sieve is in preparation process, and silicon and aluminum are easy to run off, and silicon utilization rate is low, and silicon,
Reuniting, easily occurs in aluminum distributing inhomogeneity, and it is high that the most existing method still cannot prepare silica alumina ratio, and heat stability and hydro-thermal steady
The best qualitative fine grain NaY type molecular sieve.Through successive modified, it is impossible to obtain structural integrity, degree of crystallinity is high and has more
The small crystal grain Y-shaped molecular sieve of secondary pore, as the cracking component of catalyst, middle oil yield is low.
Summary of the invention
For weak point of the prior art, the invention provides the good hydrocracking catalyst of a kind of catalytic performance
Preparation method.This hydrocracking catalyst uses the little crystal grain that a kind of dealumination depth is big, degree of crystallinity keeps well, secondary pore is flourishing
Y type molecular sieve is as acidic components, and prepared hydrocracking catalyst has higher activity, middle distillates oil selectivity and excellence
Product property.
The preparation method of hydrocracking catalyst of the present invention, comprises the steps:
By small-grain Y molecular sieve, amorphous silica-alumina and the binding agent mechanical mixture made with aluminium oxide, molding, then do
Dry and roasting, makes catalyst carrier;In the catalyst carrier of gained, supported active metals component, drying and roasting, make
Catalyst;
Wherein said small-grain Y molecular sieve, including following preparation process:
(1) preparation of fine grain NaY type molecular sieve;
(2) the fine grain NaY type molecular sieve of step (1) is prepared as Na2The little crystal grain NH of O content≤1.5wt%4NaY;
(3) with little crystal grain NH4NaY is raw material, carries out hydrothermal treatment consists for the first time;
(4) molecular sieve step (3) obtained is with containing alkaline solution treatment;
(5) molecular sieve that step (4) obtains is carried out second time hydrothermal treatment consists;
(6) molecular sieve acid step (5) obtained and the mixed solution of ammonium salt process, through washing and being dried to obtain little crystalline substance
Grain Y type molecular sieve.
In the inventive method, in step (1), the preparation method of fine grain NaY type molecular sieve is as follows:
A, preparation directed agents: silicon source, aluminum source, alkali source and water are fed intake according to following proportioning: (6~30) Na2O:Al2O3: (6
~30) SiO2: (100~460) H2O, after stirring, stirs mixture ageing at 0~20 DEG C and prepares for 0.5~24 hour
Directed agents;
B, employing acid-base precipitation method prepare amorphous silica-alumina predecessor, with the weight of the butt of amorphous silica-alumina predecessor are
Benchmark, the content that silicon is counted with silicon dioxide is as 40wt%~75wt%, preferably 55 wt%~70wt%;Its preparation process includes acid
In alkali and plastic, aging, wherein silicon introduces the method for reaction system is in aluminiferous material and before plastic and/or during plastic
Introducing portion contains silicon materials, and remainder is in aluminiferous material containing silicon materials and after plastic and introduces before ageing;
C, prepare silica-alumina gel
By (0.5~6) Na2O:Al2O3: (7~11) SiO2: (100~460) H2Total molar ratio of O, at 0~40 DEG C
In the amorphous silica-alumina predecessor of step (2) gained, quickly add water, silicon source, directed agents and alkali source under conditions of stirring, and
Control ph is 9.5 ~ 12.0, and uniform stirring obtains silica-alumina gel;Wherein directed agents addition accounts for the 1% of silica-alumina gel weight
~20%,
D, step C gained reactant mixture through two step dynamic crystallizations, then through filter, washing, be dried, obtain little crystal grain
NaY type molecular sieve.
In the present invention, in step A and C, silicon source, alkali source can use routine to prepare silicon source and alkali source, the present invention of molecular sieve
In preferably silicon source use sodium silicate, alkali source uses sodium hydroxide.In step A, aluminum source can use routine to prepare the aluminum source of molecular sieve,
The present invention preferably employs sodium metaaluminate.
In the present invention, the silicon that step B preferably and after plastic and introduces in aluminiferous material before ageing is in terms of silicon dioxide
Account for the 5wt% ~ 85wt% in terms of silicon dioxide of the silicon in amorphous silica-alumina predecessor, preferably 30wt% ~ 70wt%.
In the present invention, the preparation method of the amorphous silica-alumina predecessor of step B uses conventional acid-base precipitation method, wherein wraps
Including acid-base neutralization plastic, aging, wherein the neutralization of the most acid material of acid-base neutralization plastic process and alkaline material was reacted
Journey.Neutralizing plastic process can be in the way of using acid material or the continuous acid-base titration of alkaline material, it would however also be possible to employ acid
Material and alkaline material also flow the mode of neutralization.The method that wherein silicon introduces in reaction system is as follows: in aluminiferous material and plastic
Before and/or plastic during introducing portion containing silicon materials, remainder be in aluminiferous material containing silicon materials and after plastic and
Introduce before aging.Silicon can be according to the different property containing silicon materials in aluminiferous material and before plastic and/or during plastic
Matter be neutralized again after mix with acid material or alkaline material plastic (time such as containing silicon materials employing sodium metasilicate, metasilicic acid
Sodium can mix with alkaline material;When using Ludox containing silicon materials, add in acid aluminiferous material), it is also possible to by siliceous thing
Material and is individually added in reaction system during plastic in aluminiferous material, it is also possible to be the combination of said method.Plastic material
Generally comprise aluminiferous material (Al2(SO4)3、AlCl3、Al(NO3)3And NaAlO2One or more in Deng), containing silicon materials (water
One or more in glass, Ludox and organic silicon-containing compound etc., the most organic silicon-containing compound is silanol, silicon ether and silicon
One or more in oxygen alkane, precipitant is divided into acidic precipitation agent and alkaline precipitating agent, wherein alkaline precipitating agent be sodium hydroxide,
One or more in ammonia, sodium carbonate, sodium bicarbonate, acidic precipitation agent is CO2Or nitric acid, according to the different choosings of plastic process
Selecting use, conventional mode of operation mainly has: (1) acid aluminium salt (Al2(SO4)3、AlCl3、Al(NO3)3) and basic aluminium salt
(NaAlO2) or alkaline precipitating agent (NaOH, NH4OH) plastic, (2) basic aluminium salt (NaAlO are neutralized2) and acidic precipitation agent (CO2)
Neutralize plastic.Described plastic process is typically carried out at room temperature ~ 85 DEG C, is relatively suitably for 40 ~ 80 DEG C, preferably 50 ~ 70 DEG C.Institute
The pH value of the plastic process control system stated is 7.0 ~ 10.0, preferably 7.5 ~ 9.0.When using continuous acid-base titration, control
The pH value of final plastic system is 7.0 ~ 10.0, preferably 7.5 ~ 9.0, make colloid system when using and flowing neutralization plastic time control
PH value remains 7.0 ~ 10.0, and preferably 7.5 ~ 9.0.Carrying out aging after plastic, aging condition is as follows: pH is 7.0 ~ 10.0, excellent
Elect 7.0 ~ 9.5 as, ageing time 0.2 ~ 8.0 hour, relatively it is suitable at 0.5 ~ 5 hour, preferably 1 ~ 3 hour, aging temperature was room
Temperature ~ 85 DEG C, preferably 40 ~ 80 DEG C.Temperature and pH time aging are preferably identical with temperature during neutralization and pH.
In step C, control reaction temperature 0~40 DEG C, preferably 10 ~ 30 DEG C, pH value 9.5~12.0, preferable ph 10~11.
The reactant mixture of step D gained carries out crystallization and uses two step dynamic crystallizations, and wherein the first step carries out dynamic crystallization
Condition as follows: temperature controls at 50~90 DEG C, and crystallization time is 0.5~18 hour;Second step carries out the condition of dynamic crystallization
As follows: temperature controls at 80~140 DEG C, and crystallization time is 3~10 hours, after crystallization completes, then through filtering, washing, be dried, system
Obtain product.Two step dynamic crystallization conditions are preferably as follows: the first step: temperature controls at 60~80 DEG C, and crystallization time is 1~10 little
Time;Second step: temperature controls at 80~120 DEG C, and crystallization time is 5~10 hours.
Small crystal grain NaY molecular sieve described in step (1), its character is as follows: SiO2/Al2O3Mol ratio is 5.0 ~ 9.0,
Preferably 6.0~9.0, more preferably 7.0~8.0, average grain diameter is 200~700nm, preferably 300~500nm;Ratio
Surface 800~1000 m2/ g, preferably 850~950 m2/ g, pore volume 0.30/~0.45mL/g, relative crystallinity be 90%~
130%, cell parameter is 2.460~2.470nm, after roasting in 650 DEG C of air 3 hours relative crystallinity be generally 85% with
On, preferably 90%~110%, after 700 DEG C of water vapour hydrothermal treatment consists 2 hours, relative crystallinity is generally more than 85%, excellent
Elect 90%~110% as.
In step (2), with fine grain NaY type molecular sieve as raw material, with containing H+The aqueous solution of ammonium salt at 70~120 DEG C,
Exchange 0.5~3.0 hour at preferably 80~100 DEG C.Wherein said ammonium salt such as ammonium chloride, ammonium carbonate, ammonium nitrate, sulphuric acid
One or more in ammonium, ammonium acetate, ammonium oxalate, ammonium citrate etc..Aqueous solution provides H+Acid can be hydrochloric acid, carbonic acid,
One or more in nitric acid, sulphuric acid.In aqueous solution, H+Concentration be 0.005~0.5mol/L, NH4 +Concentration be 0.5~
5.0mol/L.Y type molecular sieve concentration in exchange serosity is 0.05~0.5g/mL, and repeated exchanged l~5 times filter off mother solution,
Washing, is dried and prepares Na2O content is at below 1.5wt%.
First time hydrothermal treatment consists temperature described in step (3) is 500 DEG C~700 DEG C, water vapor pressure be 0.01~
1.0MPa, the process time is 1.0~10.0 hours.
The molecular sieve that step (3) is obtained by step (4) is pulled an oar with the aqueous solution of alkali and is mixed homogeneously, and maintains 60~120 DEG C
Temperature conditions under stir process 1~4h, filter, wash.Alkali is selected from NaOH, KOH or NaOH and the mixture of KOH.The water of alkali
The concentration of solution is generally 0.1~3.0 mol/L, and the concentration of serosity Middle molecule sieve is 0.05~1.0g/mL.
Second time hydrothermal treatment consists temperature described in step (5) is 500~800 DEG C, and water vapor pressure is 0.01~1.0MPa,
The process time is 1.0~10.0 hours, and hydrothermal treatment consists temperature is identical greater than or equal to hydrothermal treatment consists temperature for the first time for the second time.
In step (6), by the molecular sieve after hydrothermal treatment consists and acid with containing NH4 +Salt composition mixed solution contact, exchange
Na in molecular sieve+With the part non-framework aluminum in removing molecular sieve, acid therein can be in hydrochloric acid, carbonic acid, nitric acid, sulphuric acid
One or more, containing NH4 +Salt be one or more in the ammonium salt containing above acid group;H in mixed solution+Concentration be
0.05~0.6mol/L, NH4 +Concentration be 0.5~3.0mol/L, exchange temperature is 70~120 DEG C, exchange serosity Middle molecule sieve
Concentration be 0.1~0.5g/mL, swap time is 0.5~3.0 hour, and exchange step may be repeated 1~4 time.Then remove
Mother solution, washes with water, is dried.
Detailed process prepared by carrier of hydrocracking catalyst of the present invention is: by small crystal grain Y-shaped molecular sieve, amorphous silica-alumina
Mix with binding agent, extruded moulding, be then dried 3~10 hours and at 500 DEG C~600 DEG C at a temperature of 80 DEG C~150 DEG C
Roasting 3~6 hours, be prepared as carrier.
Adhesive therefor of the present invention is made up of little porous aluminum oxide and mineral acid and/or organic acid.Aperture oxidation used
Aluminum pore volume is 0.3~0.5 mL/g, and specific surface area is 200~400m2/g。
In catalyst carrier of the present invention, mix with small-grain Y molecular sieve and binding agent used by amorphous silica-alumina can be by altogether
Prepared by the sedimentation method or grafting copolymerization process, prepare by conventional method in document.SiO in the amorphous silica-alumina prepared2Weight
Content is 20%~60%, preferably 25%~40%, and the pore volume of amorphous silica-alumina is 0.6~1.1 mL/g, preferably 0.8~
1.0 mL/g, specific surface area is 300~500 m2/ g, preferably 350~500 m2/g。
Catalyst of the present invention can be shaped according to actual needs, and shape can be cylindrical bars, Herba Trifolii Pratentis etc..Become at catalyst
During type, it is also possible to add shaping assistant, such as peptization acid, extrusion aid etc..Catalyst carrier of the present invention uses conventional method
It is dried and roasting, specific as follows: to be dried 3~10 hours and 500 DEG C~600 DEG C roastings at a temperature of 80 DEG C~150 DEG C
Burn 3~6 hours.
The load of catalyst activity metal of the present invention, can use in prior art conventional carrying method, preferably infusion process,
Can be saturated leaching, excess leaching or complexation leaching, i.e. with the solution impregnated catalyst carrier containing required active component, after dipping
Carrier, at 100 DEG C~150 DEG C of dry l~12 hours, then 450 DEG C~550 DEG C of roastings 3~6 hours, prepares final catalysis
Agent.
Hydrocracking catalyst of the present invention, including hydrogenation active metals component and by small-grain Y molecular sieve, aluminium oxide and nothing
The carrier of amorphous silicon-alumina composition, wherein said small-grain Y molecular sieve, its character is as follows: SiO2/ A12O3Mol ratio be 40~
120, average grain diameter is 200~700nm, preferably 300~500nm, relative crystallinity >=95%, lattice constant 2.425~
2.440nm, specific surface area is 900~1200m2/ g, pore volume is 0.5~0.80mL/g, shared by the secondary pore of 1.7~10nm
Pore volume is total pore volume more than 60%.
Hydrocracking catalyst character of the present invention is as follows: specific surface area is 300~500 m2/ g, pore volume be 0.35~
0.60mL/g, the pore volume of aperture 4 ~ 10nm accounts for the 60%~95% of total pore volume, preferably 70%~90%.
The hydrocracking catalyst of the present invention, described hydrogenation active metals is vib and/or the metal of the VIIIth race,
Vib metals is preferably molybdenum and/or tungsten, and the metal of the VIIIth race is preferably cobalt and/or nickel.On the basis of the weight of catalyst,
The content of vib metals (in terms of oxide) is as 10wt%~the content of 30wt% and group VIII metal (in terms of oxide) is
4wt%~10wt%, the content of carrier is 61wt%~86wt%.
Described carrier of hydrocracking catalyst, on the basis of the weight of carrier, its composition includes: small-grain Y-type molecule
Sieve content be 5wt%~40wt%, the content of amorphous silica-alumina is 20wt%~65wt%, the content of aluminium oxide is 10wt%~
40wt%.
Hydrocracking catalyst of the present invention is used for hydrocracking process, is suitable for treatment of heavy hydrocarbon material, it is adaptable to this law
Heavy charge scope the widest, they include vacuum gas oil (VGO), coker gas oil, deasphalted oil, thermal cracking gas oil, and catalysis is split
Changing gas oil, the various hydrocarbon-type oils such as catalytic cracking recycle oil, it is possible to be used in mixed way, raw material is usually containing boiling point 300~600 DEG C
Hydro carbons, nitrogen content can be 50~2500mg/g.
The hydrocracking catalyst of the present invention is particularly well-suited to single hop once by method for hydrogen cracking, and operating condition is such as
Under: reaction temperature 350~420 DEG C, more preferably 360~390 DEG C, hydrogen dividing potential drop 6~20MPa, more preferably 9~15MPa, hydrogen oil volume
Ratio 500~2000:1, more preferably 800~1500:1, volume space velocity 0.5~1.8 h during liquid-1, more preferably 0.8~1.5h-1。
The small-grain Y molecular sieve used due to catalyst of the present invention, the silica alumina ratio of its NaY type Molecular sieve raw material is higher, knot
Crystalline substance degree is high, good stability, so in follow-up modification process, the not crystal structure of saboteur's sieve, thus do not affect
The stability of whole molecular sieve.The present invention passes through twice hydrothermal treatment consists, and coordinates the alkali-treated journey between twice hydrothermal treatment consists, i.e.
Reach preferable dealumination depth, the most preferably maintained the rock-steady structure of molecular sieve, create substantial amounts of secondary pore, no simultaneously
Only promote the performance of hydrogenation activity, and the diffusion of beneficially product, hold charcoal ability and also greatly enhance, reduce excessively
Cracking and the occurrence probability of second pyrolysis, thus catalyst can be made to have the product of good activity, middle distillates oil selectivity and excellence
Character.
In carrier the most of the present invention use small crystal grain molecular sieve be Cracking Component, have bigger external surface area and more outside
Active sites, is conducive to improving macromole hydrocarbon cracking capability, and can make by this molecular sieve is being hydrocracked of active component
The activity increase of catalyst, can advantageously promote the performance of catalyst hydrogenation performance simultaneously.
Detailed description of the invention
In order to the present invention is better described, further illustrate the present invention below in conjunction with embodiment and comparative example.But this
Bright scope is not limited solely to the scope of these embodiments.The present invention analyzes method: specific surface area, pore volume use low temperature liquid nitrogen physics
Absorption method, relative crystallinity and cell parameter use x-ray diffraction method, and silica alumina ratio uses chemical method, and the crystal grain of molecular sieve is big
The mode of little employing SEM (scanning electron microscope) measures.Wt% is mass fraction.
Embodiment 1
The present embodiment is to prepare raw material fine grain NaY type molecular sieve
The preparation of NY-1
(1) preparation of directed agents: take 8 g sodium hydrate solids and be dissolved in 80g water, adds sodium metaaluminate 2.5 g (Al2O3
Content is 45wt%, Na2O content is 41wt%), then add 40g waterglass (SiO2Content is 28wt%, Na2O content is 8
Wt%), 18 DEG C of stirring 4 hours prepared directed agents of ageing after mix homogeneously.
(2) preparation of amorphous silica-alumina predecessor
It is 100g A1 that solid sodium aluminate is configured to 0.3L concentration2O3 / L sodium aluminate working solution (a).Strong aqua ammonia is added
Enter appropriate distilled water diluting and become about 10wt% weak ammonia (b).Take containing SiO2The sodium silicate solution of 28wt%, then it is dense to be diluted to 0.5L
Degree is 140g SiO2/ L sodium silicate working solution (c).Take the steel retort of one 5 liters, tank adds 0.5 liter of distilled water and stirs
Mix after being heated to 70 DEG C, open the valve having (a) and (b) and (c) Sulfur capacity device respectively simultaneously, control the flow of (a) and (c) with
Making the neutralization response time at 40 minutes, and the flow adjusting rapidly (b) makes the pH value of system be maintained at 7~8, and controls system
Temperature is at about 60 DEG C.After reacting aluminum sulfate completes, stopping adding (b), the addition of (c) is 0.17L, the silicon-aluminum sol of generation
After stablizing 20 minutes, continuously add (c) 0.33L, add in 10 minutes, start system ageing process, keep pH value 8.0,
Temperature 60 C, aging 30 minutes.
(3) preparation of gel
Serosity obtained by step (2) adds 1L H2O、140g SiO2/ L sodium silicate working solution 0.6L and step
(1) directed agents 100g prepared, the pH value of gel is 11.5, controls reaction temperature 15 DEG C, uniform stirring 30 minutes, staticizes 2.5
Hour.
(4) crystallization
Gel obtained by step (2) is poured in stainless steel cauldron, stirs crystallization 5 hours at 75 DEG C, then heat up
To 110 DEG C, stirring crystallization 7 hours, then filter, wash, be dried to obtain NaY molecular sieve product NY-1, character is listed in table l.
The preparation of NY-2
(1) preparation of directed agents: take 10 g sodium hydrate solids and be dissolved in 90g water, adds sodium metaaluminate 3 g (Al2O3
Content is 45wt%, Na2O content is 41wt%), then add 50g waterglass (SiO2Content is 28wt%, Na2O content is 8
Wt%), 20 DEG C of stirring 4 hours prepared directed agents of ageing after mix homogeneously.
(2) preparation of amorphous silica-alumina predecessor
It is 80g A1 that Solid aluminum sulfate is configured to 0.5L concentration2O3 / L aluminum sulfate working solution (a).Strong aqua ammonia is added
Appropriate distilled water diluting becomes about 10wt% weak ammonia (b).Take containing SiO2The sodium silicate solution of 28wt%, then it is diluted to 0.4L concentration
For 150g SiO2/ L sodium silicate working solution (c).Take the steel retort of one 5 liters, tank adds 0.5 liter of distilled water and stirs
After being heated to 70 DEG C, open the valve having (a) and (b) and (c) container respectively simultaneously, control the flow of (a) and (c) so that in
With the response time at 40 minutes, and the flow adjusting rapidly (b) makes the pH value of system be maintained at 7~8, and controls the temperature of system
At about 60 DEG C.After reacting aluminum sulfate completes, stopping adding (b), the addition of (c) is 0.2L, and the silicon-aluminum sol of generation is stable
After 20 minutes, continuously add (c) 0.2L, add in 10 minutes, start system ageing process, keep pH value 8.0, temperature 60
DEG C, aging 30 minutes.
(3) preparation of gel
Serosity obtained by step (2) adds 1.2L H2O、150g SiO2/ L sodium silicate working solution 0.8L and step
Suddenly directed agents 120g that prepared by (1), the pH value of gel is 12, controls reaction temperature 30 DEG C, uniform stirring 30 minutes, staticizes 3 little
Time.
(4) crystallization
Gel obtained by step (2) is poured in stainless steel cauldron, stirs crystallization 6 hours at 80 DEG C, then heat up
To 120 DEG C, stirring crystallization 5 hours, then filter, wash, be dried to obtain NaY molecular sieve product NY-2, character is listed in table l.
Embodiment 2
First raw material fine grain NaY type molecular sieve NY-1 is carried out ammonium exchange.Preparation is containing NH4 +And H+Concentration be respectively
The solution (ammonium chloride and hydrochloric acid mixed solution) 10 liters of 1.0mol/L and 0.02mol/L.Weigh small crystal grain NaY molecular sieve 1000
Gram, it being added in above-mentioned mixed solution, speed of agitator is 300rpm, and at 90 DEG C, constant temperature stirs l hour, then filtering molecular
Sieve, and stay sample, analyze Na2O content;Repeat aforesaid operations, until Na in molecular sieve2O content reach 1.5wt%, done
Sample number into spectrum after dry is NNY-1.
Embodiment 3
First raw material fine grain NaY type molecular sieve NY-2 is carried out ammonium exchange.Preparation is containing NH4 +And H+Concentration be respectively
0.8.0mol/L with the solution of 0.01mol/L (ammonium nitrate and nitric acid mixed solution) 10 liters.Weigh small crystal grain NaY molecular sieve
1000 grams, being added in above-mentioned mixed solution, speed of agitator is 300rpm, and at 95 DEG C, constant temperature stirs l hour, then filters and divides
Son sieve, and stay sample, analyze Na2O content;Repeat aforesaid operations, until Na in molecular sieve2O content reach 1.5wt%, obtain
Dried sample number into spectrum is NNY-2.
Embodiment 4
Take 100 grams of NNY-1 type molecular sieves to be placed in heat-treatment furnace, control the heating rate of 400 DEG C/h, by temperature liter
To 650 DEG C, maintain the steam partial pressure 0.08MPa of system simultaneously, process 2 hours, cooling, take out sample;The molecule that will obtain
Sieving with 600mL concentration is that the making beating of 0.5mol/L KOH solution is mixed homogeneously, and maintains stir process 2h under the temperature conditions of 90 DEG C,
Filter, be washed to solution close to neutral;Wet cake is placed in heat-treatment furnace, temperature is risen to 700 DEG C, and control water steaming in stove
Steam pressure is 0.1MPa, constant temperature 2 hours, cooling, takes out sample;Final sample is with containing NH4 +And H+Concentration be respectively 1.0mol/
The mixed solution 600mL of L ammonium nitrate and 0.15mol/L nitric acid contacts with sample and stirs, and processes 3 hours, mistake at 100 DEG C
Filter, washing, it is dried, obtains modified small-grain Y-1.The physico-chemical property of Y-1 is shown in Table 1.
Embodiment 5
Take 100 grams of NNY-2 type molecular sieves to be placed in heat-treatment furnace, control the heating rate of 450 DEG C/h, by temperature liter
To 650 DEG C, maintain the steam partial pressure 0.15MPa of system simultaneously, process 2 hours, cooling, take out sample;The molecule that will obtain
Sieve and 500mL are containing H+KOH and the NaOH mixed solution making beating mix homogeneously of concentration 0.8mol/L, and maintain the temperature strip of 100 DEG C
Stir process 2h under part, filters, is washed to solution close to neutral;Wet cake is placed in heat-treatment furnace, temperature is risen to 650
DEG C, and to control water vapor pressure in stove be 0.15MPa, constant temperature 2 hours, cooling, takes out sample;Final sample is with containing NH4 +And H+
Concentration be respectively solution (ammonium nitrate and the nitric acid mixed solution) 600mL of 1.5mol/L with 0.3mol/L and contact with sample and stir
Mix, process 3 hours at 95 DEG C, filter, washing, it is dried, obtains modified small-grain Y-2.The physico-chemical property of Y-2 is shown in Table 1.
Embodiment 6
By 30 grams of Y-1 molecular sieves (butt 90wt%), 100 grams of amorphous silica-aluminas (pore volume 0.9ml/g, than
Surface area 350m2/ g, butt 70wt%), (butt 20wt%, nitric acid rubs 120 grams of binding agents with little porous aluminum oxide
Your ratio is 0.25) put into mixed grind in chaser, add water, be rolled into paste, extrusion, extrusion bar 110 DEG C dry 4 hours, then
550 DEG C of roastings 4 hours, obtain carrier TCAT-1.
The impregnation liquid room temperature immersion of carrier tungstenic and nickel 2 hours, 120 DEG C are dried 4 hours, 500 DEG C of roastings 4 of temperature programming
Hour, obtain catalyst CAT-1, carrier and corresponding catalyst character and be shown in Table 2.
Embodiment 7
By 40 grams of Y-2 molecular sieves (butt 90wt%), 90 grams of amorphous silica-aluminas (pore volume 0.9ml/g, than
Surface area 350m2/ g, butt 70wt%), (butt 20wt%, nitric acid rubs 120 grams of binding agents with little porous aluminum oxide
Your ratio is 0.25) put into mixed grind in chaser, add water, be rolled into paste, extrusion, extrusion bar 110 DEG C dry 4 hours, then
550 DEG C of roastings 4 hours, obtain carrier TCAT-2.
The impregnation liquid room temperature immersion of carrier tungstenic and nickel 2 hours, 120 DEG C are dried 4 hours, 500 DEG C of roastings 4 of temperature programming
Hour, obtain catalyst CAT-2, carrier and corresponding catalyst character and be shown in Table 2.
Comparative example 1
1, fine grain NaY is prepared with reference to CN101722023A.
Feedstock property used in this comparative example is as follows: low alkali sodium metaaluminate: Na2O content 120g/L, Al2O3Content
40g/L;Waterglass: SiO2Content 250g/L;Aluminum sulfate: Al2O3Content 90g/L.
(1) preparation of directed agents: the preparation of directed agents is with NY-1 in embodiment 1.
(2) preparation of gel: temperature is 8 DEG C, under stirring condition, be sequentially added into 59.4mL sulfur in the waterglass of 208mL
Acid aluminum, the low sodium metaaluminate of 62.7mL and 42.2mL directed agents, then constant temperature constant speed stirs 1.5 hours, the conjunction that then will obtain
Become liquid the most static aging 8 hours, obtain gel.
(3) crystallization: under agitation, was raised to 50 DEG C by the gel in synthesis reactor in 20 minutes, constant temperature stirring crystallization 7
Hour;After low temperature crystallized end, in 20 minutes, the temperature in synthesis reactor being brought up to 120 DEG C, then constant temperature stirs 6 hours.
Through filtering, washing and be dried, obtain product little crystal grain CNY-l.
2, raw material small crystal grain NaY molecular sieve CNY-1 being carried out ammonium exchange, treatment conditions, with embodiment 2, obtain dried
Sample number into spectrum is CNNY-1.
3, CNNY-1 is carried out subsequent treatment, processing mode and condition with embodiment 4, obtain Reference Product CY-1.CY-1
Physico-chemical property be shown in Table 1.
4, by 30 grams of CY-1 molecular sieves (butt 90wt%), 100 grams of amorphous silica-aluminas (pore volume 0.9ml/g, than
Surface area 350m2/ g, butt 70wt%), (butt 20wt%, nitric acid rubs 120 grams of binding agents with little porous aluminum oxide
Your ratio is 0.25) put into mixed grind in chaser, add water, be rolled into paste, extrusion, extrusion bar 110 DEG C dry 4 hours, then
550 DEG C of roastings 4 hours, obtain carrier TCCAT-1.
The impregnation liquid room temperature immersion of carrier tungstenic and nickel 2 hours, 120 DEG C are dried 4 hours, 500 DEG C of roastings 4 of temperature programming
Hour, obtain catalyst CCAT-1, carrier and corresponding catalyst character and be shown in Table 2.
Comparative example 2
1, fine grain NaY is prepared with reference to CN1785807A.
The preparation of directed agents: the preparation of directed agents is with NY-1 in embodiment 1.
Being positioned in beaker by 14.21g water, in control beaker, temperature of liquid is 60 DEG C, is quickly simultaneously introduced under stirring
The A1 of 12.79g50wt%2(SO4)3) solution and 31.91g waterglass.After stirring, add above-mentioned directed agents 1.90g, gel
PH value be 12.5, after stirring, be loaded in stainless steel cauldron, 60 DEG C of stirring crystallization 6 hours, then heat to
100 DEG C of static crystallizations 60 hours, then filter, wash, are dried and to obtain CNY-2 zeolite product.
2, raw material small crystal grain NaY molecular sieve CNY-2 being carried out ammonium exchange, treatment conditions, with embodiment 2, obtain dried
Sample number into spectrum is CNNY-2.
3, CNNY-2 is carried out subsequent treatment, processing mode and condition with embodiment 4, obtain Reference Product CY-2.CY-2
Physico-chemical property be shown in Table 1.
4, by 30 grams of CY-2 molecular sieves (butt 90wt%), 100 grams of amorphous silica-aluminas (pore volume 0.9ml/g, than
Surface area 350m2/ g, butt 70wt%), (butt 20wt%, nitric acid rubs 120 grams of binding agents with little porous aluminum oxide
Your ratio is 0.25) put into mixed grind in chaser, add water, be rolled into paste, extrusion, extrusion bar 110 DEG C dry 4 hours, then
550 DEG C of roastings 4 hours, obtain carrier TCCAT-2.
The impregnation liquid room temperature immersion of carrier tungstenic and nickel 2 hours, 120 DEG C are dried 4 hours, 500 DEG C of roastings 4 of temperature programming
Hour, obtain catalyst CCAT-2, carrier and corresponding catalyst character and be shown in Table 2.
Comparative example 3
1, prepared by fine grain NaY
(1) preparation of directed agents: the preparation of directed agents is with NY-1 in embodiment 1.
(2) preparation of amorphous silica-alumina predecessor.
It is 100g A1 that solid sodium aluminate is configured to 0.3L concentration2O3 / L sodium aluminate working solution (a).Strong aqua ammonia is added
Enter appropriate distilled water diluting and become about 10wt% weak ammonia (b).Take containing SiO2The sodium silicate solution of 28wt%, then it is dense to be diluted to 0.5L
Degree is 140g SiO2/ L sodium silicate working solution (c).Take the steel retort of one 5 liters, tank adds 0.5 liter of distilled water and stirs
Mixing after being heated to 70 DEG C, open the valve having (a) and (b) and (c) container respectively simultaneously, controlling the flow of (a) so that neutralizing anti-
At 40 minutes between Ying Shi, and the flow adjusting rapidly (b) makes the pH value of system be maintained at 7~8, and controls the temperature of system 60
About DEG C.After reacting aluminum sulfate completes, stopping adding (b), the silicon-aluminum sol of generation stablizes 40 minutes.
(3) preparation of gel is with embodiment 1.
(4) crystallization is with embodiment 1, obtains products C NY-3, and product property is shown in Table 1.
2, raw material small crystal grain NaY molecular sieve CNY-3 being carried out ammonium exchange, treatment conditions, with embodiment 2, obtain dried
Sample number into spectrum is CNNY-3.
3, CNNY-3 is carried out subsequent treatment, processing mode and condition with embodiment 4, obtain Reference Product CY-3.CY-3
Physico-chemical property be shown in Table 1.
By 40 grams of CY-3 molecular sieves (butt 90wt%), 90 grams of amorphous silica-aluminas (pore volume 0.9ml/g, than
Surface area 350m2/ g, butt 70wt%), (butt 20wt%, nitric acid rubs 120 grams of binding agents with little porous aluminum oxide
Your ratio is 0.25) put into mixed grind in chaser, add water, be rolled into paste, extrusion, extrusion bar 110 DEG C dry 4 hours, then
550 DEG C of roastings 4 hours, obtain carrier TCCAT-3.
The impregnation liquid room temperature immersion of carrier tungstenic and nickel 2 hours, 120 DEG C are dried 4 hours, 500 DEG C of roastings 4 of temperature programming
Hour, obtain catalyst CCAT-3, carrier and corresponding catalyst character and be shown in Table 2.
The character of table 1 Y type molecular sieve
Production code member | NY-1 | NY-2 | Y-1 | Y-2 | CY-1 | CY-2 | CY-3 |
Feed intake SiO2/Al2O3Mol ratio | 8.8 | 8.0 | |||||
SiO2/Al2O3Mol ratio | 6.8 | 6.3 | 113 | 87 | 50 | 25 | 28 |
Specific surface area, m2/g | 898 | 884 | 1130 | 1080 | 940 | 801 | 815 |
Pore volume, mL/g | 0.38 | 0.37 | 0.71 | 0.65 | 0.35 | 0.33 | 0.36 |
Secondary pore (1.7-10nm), % | 79.4 | 65.2 | 39.1 | 27.9 | 36.2 | ||
External surface area, m2/g | 189 | 180 | 293 | 250 | 170 | 159 | 180 |
Lattice constant, nm | 2.461 | 2.461 | 2.426 | 2.429 | 2.432 | 2.433 | 2.433 |
Relative crystallinity, % | 100 | 105 | 108 | 112 | 89 | 82 | 83 |
Average crystallite size, nm | 400 | 430 | 400 | 430 | 400 | 450 | 400 |
Table 2 carrier and the physico-chemical property of catalyst agent
Bearer number | TCAT-1 | TCAT-2 | TCCAT-1 | TCCAT-2 | TCCAT-3 |
Small-grain Y molecular sieve, wt% | 22 | 29 | 29 | 29 | 22 |
Amorphous silica-alumina, wt% | 58 | 51 | 51 | 51 | 58 |
Aluminium oxide, wt% | 20 | 20 | 20 | 20 | 20 |
Specific surface area, m2/g | 519 | 545 | 455 | 438 | 430 |
Pore volume, ml/g | 0.60 | 0.65 | 0.51 | 0.47 | 0.46 |
Pore size distribution (4-10nm), % | 75 | 66 | 49 | 46 | 43 |
Catalyst is numbered | CAT-1 | CAT-2 | CCAT-1 | CCAT-2 | CCAT-3 |
Specific surface area, m2/g | 399 | 415 | 325 | 309 | 301 |
Pore volume, ml/g | 0.55 | 0.58 | 0.46 | 0.43 | 0.42 |
Pore size distribution (4-10nm), % | 70 | 62 | 45 | 42 | 41 |
The invention described above catalyst CAT-1, CAT-2 and comparative example catalyst CCAT-1, CCAT-2 and CCAT-3 are carried out
Active evaluation test.Test is carried out on 200ml small hydrogenation device, uses one-stage serial technological process, raw materials used
Oil nature is shown in Table 3.Operating condition is as follows: hydrogen dividing potential drop 14.7MPa, hydrogen to oil volume ratio 1500:1, air speed 1.5h-1, control cracking zone
Nitrogen content 5~10 g/g.Catalyst Activating Test the results are shown in Table 4.
Table 3 raw oil character
Raw oil | Iran VGO |
Density (20 DEG C), g/cm3 | 0.9025 |
Boiling range, DEG C | 308~560 |
Condensation point, DEG C | 33 |
Acid number, mgKOH/g | 0.53 |
Carbon residue, wt% | 0.2 |
S, wt% | 1.5 |
N, wt% | 0.11 |
C, wt% | 84.93 |
H, wt% | 12.52 |
Aromatic hydrocarbons, wt% | 39.2 |
BMCI value | 41.5 |
Refractive power/nD 70 | 1.48570 |
Table 4 catalyst activity evaluation result
Catalyst is numbered | CAT-1 | CAT-2 | CCAT-1 | CCAT-2 | CCAT-3 |
Reaction temperature, DEG C | 379 | 377 | 380 | 381 | 382 |
Product slates | |||||
< 370 DEG C of conversion ratios, wt% | 64.8 | 65.0 | 64.8 | 64.9 | 64.9 |
Middle distillates oil selectivity, %(132~370 DEG C) | 86.0 | 86.9 | 81.8 | 81.9 | 82.0 |
Major product character | |||||
Jet fuel (132 ~ 282 DEG C) | |||||
Freezing point, DEG C | <-60 | <-60 | <-60 | <-60 | <-60 |
Aromatic hydrocarbons, wt% | 3.2 | 3.1 | 4.0 | 4.6 | 4.5 |
Smoke point, mm | 28 | 27 | 26 | 25 | 26 |
Diesel oil (282 ~ 370 DEG C) | |||||
Cetane number | 62 | 63 | 59 | 58 | 57 |
Condensation point, DEG C | -4 | -6 | -2 | -1 | 0 |
Be can be seen that by the evaluation result of table 4 catalyst, the catalyst prepared by the present invention, on the basis of greater activity, has
Having good selectivity, product property is good.
Claims (23)
1. a preparation method for hydrocracking catalyst, including: by small crystal grain Y-shaped molecular sieve, amorphous silica-alumina and with oxidation
Binding agent mechanical mixture that aluminum is made, molding, be then dried and roasting, make catalyst carrier;In the catalyst carrier of gained
Load hydrogenation active metals component, drying and roasting, make catalyst;The preparation method of described small crystal grain Y-shaped molecular sieve, bag
Include:
(1) preparation of fine grain NaY type molecular sieve;
(2) the fine grain NaY type molecular sieve of step (1) is prepared as Na2The little crystal grain NH of O content≤1.5wt%4NaY;
(3) with little crystal grain NH4NaY is raw material, carries out hydrothermal treatment consists for the first time;
(4) molecular sieve step (3) obtained is with containing alkaline solution treatment;
(5) molecular sieve that step (4) obtains is carried out second time hydrothermal treatment consists;
(6) molecular sieve acid step (5) obtained and the mixed solution of ammonium salt process, and through washing and being dried, obtain small-grain Y
Type molecular sieve;
The wherein preparation method of fine grain NaY type molecular sieve in step (1), including:
A, preparation directed agents: silicon source, aluminum source, alkali source and water are fed intake according to following proportioning: (6~30) Na2O:Al2O3: (6~
30)SiO2: (100~460) H2O, after stirring, stirs mixture to be aged 0.5~24 hour to prepare at 0~20 DEG C and leads
To agent;
B, acid-base precipitation method is used to prepare amorphous silica-alumina predecessor, with the weight of the butt of amorphous silica-alumina predecessor as base
Standard, the content that silicon is counted with silicon dioxide is as 40wt%~75wt%;Its preparation process includes acid-base neutralization plastic, aging, wherein silicon
Introduce the method for reaction system be in aluminiferous material and before plastic and/or during plastic introducing portion containing silicon materials, residue
Part is in aluminiferous material containing silicon materials and after plastic and introduces before ageing;
C, prepare silica-alumina gel: by (0.5~6) Na2O:Al2O3: (7~11) SiO2: (100~460) H2O always feeds intake mole
Ratio, adds water, silicon source, directed agents under conditions of 0~40 DEG C of quick stirring in the amorphous silica-alumina predecessor of step B gained
And alkali source, and control ph is 9.5 ~ 12.0, uniform stirring, obtains silica-alumina gel;Wherein directed agents addition accounts for silica-alumina gel
The 1%~20% of weight,
D, step C gained reactant mixture through two step dynamic crystallizations, then through filter, washing, be dried, obtain fine grain NaY type
Molecular sieve.
The most in accordance with the method for claim 1, it is characterised in that in step B, amorphous silica-alumina predecessor, with amorphous silica-alumina
On the basis of the weight of the butt of predecessor, silicon content in terms of silicon dioxide is 55 wt%~70wt%.
The most in accordance with the method for claim 1, it is characterised in that in step B, in the preparation process of amorphous silica-alumina predecessor,
In aluminiferous material and after plastic and the silicon that introduces the before ageing silicon that accounts in amorphous silica-alumina predecessor in terms of silicon dioxide with
5wt% ~ the 85wt% of silicon dioxide meter.
The most in accordance with the method for claim 1, it is characterised in that in step B, the preparation process of amorphous silica-alumina predecessor
In, the silicon and after plastic and introduced before ageing in aluminiferous material accounts for the silicon in amorphous silica-alumina predecessor in terms of silicon dioxide
30wt% ~ 70wt% in terms of silicon dioxide.
The most in accordance with the method for claim 1, it is characterised in that in step A and C, silicon source, alkali source are respectively sodium silicate and hydrogen
Sodium oxide;In step A, aluminum source is selected from sodium metaaluminate.
The most in accordance with the method for claim 1, it is characterised in that in step B, aluminiferous material is Al2(SO4)3、AlCl3、Al
(NO3)3And NaAlO2In one or more, containing silicon materials be the one in waterglass, Ludox and organic silicon-containing compound or
Several, the most organic silicon-containing compound is one or more in silanol, silicon ether and siloxanes, precipitant be acidic precipitation agent or
Alkaline precipitating agent, one or more during wherein alkaline precipitating agent is sodium hydroxide, ammonia, sodium carbonate, sodium bicarbonate, acid heavy
Shallow lake agent carbon dioxide or nitric acid.
The most in accordance with the method for claim 1, it is characterised in that in the acid-base precipitation method that step B uses, acid-base neutralization plastic
Process is acid material and the neutralization course of reaction of alkaline material, neutralizes plastic process and uses acid material or alkaline material continuous
The mode of acid-base titration, or use acid material and alkaline material and flow the mode of neutralization.
The most in accordance with the method for claim 7, it is characterised in that in step B, containing silicon materials in aluminiferous material and before plastic
And/or during plastic introduce, be according to the different character containing silicon materials with acidity material or alkaline material mix after enter again
Row neutralizes plastic, or will contain silicon materials in aluminiferous material and be individually added in reaction system during plastic, or on
State the combination of method.
The most in accordance with the method for claim 1, it is characterised in that in step B, described plastic process is entered at room temperature ~ 85 DEG C
OK, the pH value controlling system is 7.0 ~ 10.0;Carrying out aging after plastic, aging condition is as follows: aging pH is 7.0 ~ 10.0, aging
0.2 ~ 8.0 hour time, aging temperature is room temperature ~ 85 DEG C.
The most in accordance with the method for claim 1, it is characterised in that in step C, control reaction temperature 10 ~ 30 DEG C, pH value 10~
11。
11. in accordance with the method for claim 1, it is characterised in that step D uses two step dynamic crystallizations, and wherein the first step is carried out
The condition of dynamic crystallization is as follows: temperature controls at 50~90 DEG C, and crystallization time is 0.5~18 hour;Second step carries out dynamic crystalline substance
The condition changed is as follows: temperature controls at 80~140 DEG C, and crystallization time is 3~10 hours.
12. in accordance with the method for claim 1, it is characterised in that step D uses two step dynamic crystallizations, and wherein the first step is carried out
The condition of dynamic crystallization is as follows: temperature controls at 60~80 DEG C, and crystallization time is 1~10 hour;Second step carries out dynamic crystallization
Condition as follows: temperature controls at 80~120 DEG C, and crystallization time is 5~10 hours.
13. in accordance with the method for claim 1, it is characterised in that in step (2), with fine grain NaY type molecular sieve as raw material,
With containing H+The aqueous solution of ammonium salt exchange 0.5~3.0 hour at 70~120 DEG C;Containing H+Ammonium salt aqueous solution in, H+Dense
Degree is 0.005~0.5mol/L, NH4 +Concentration be 0.5~5.0mol/L, molecular sieve exchange serosity in concentration be 0.05~
0.50 g/mL, repeated exchanged l~5 times.
14. in accordance with the method for claim 13, it is characterised in that in step (2), and described ammonium salt is ammonium chloride, carbonic acid
One or more in ammonium, ammonium nitrate, ammonium sulfate, ammonium acetate, ammonium oxalate, ammonium citrate, provide H in aqueous solution+Acid be salt
One or more in acid, carbonic acid, nitric acid, sulphuric acid.
15. in accordance with the method for claim 1, it is characterised in that the first time hydrothermal treatment consists temperature described in step (3) is 500
DEG C~700 DEG C, water vapor pressure is 0.01~1.0MPa, and the process time is 1.0~10.0 hours.
16. in accordance with the method for claim 1, it is characterised in that the molecular sieve that step (3) is obtained by step (4) and the water of alkali
Solution making beating mix homogeneously, and maintain stir process 1~4h under the temperature conditions of 60~120 DEG C, filter, wash;Described alkali
Selected from NaOH, KOH or NaOH and the mixture of KOH, the concentration of the aqueous solution of alkali is 0.1~3.0 mol/L, and serosity Middle molecule sieves
Concentration be 0.05~1.0g/mL.
17. in accordance with the method for claim 1, it is characterised in that the second time hydrothermal treatment consists temperature described in step (5) is 500
~800 DEG C, water vapor pressure is 0.01~1.0MPa, and the process time is 1.0~10.0 hours, and hydrothermal treatment consists temperature is high for the second time
In or identical equal to for the first time hydrothermal treatment consists temperature.
18. in accordance with the method for claim 1, it is characterised in that in step (6), processes with the mixed solution of acid and ammonium salt,
Acid therein is one or more in hydrochloric acid, carbonic acid, nitric acid, sulphuric acid, containing NH4 +Salt be in the ammonium salt containing above acid group
Plant or multiple;H in mixed solution+Concentration be 0.05~0.6mol/L, NH4 +Concentration be 0.5~3.0mol/L, exchange temperature
Being 70~120 DEG C, the concentration of exchange serosity Middle molecule sieve is 0.1~0.5g/mL, and swap time is 0.5~3.0 hour, exchange
Step may be repeated 1~4 time.
19. in accordance with the method for claim 1, it is characterised in that: used by mixing with small crystal grain Y-shaped molecular sieve and binding agent
SiO in amorphous silica-alumina2Weight content be 20%~60%, the pore volume of amorphous silica-alumina is 0.6~1.1 mL/g, specific surface
Amassing is 300~500 m2/g。
20. in accordance with the method for claim 1, it is characterised in that: the condition of carrier drying and roasting is as follows: at 80 DEG C~
It is dried 3~10 hours at a temperature of 150 DEG C and 500 DEG C~600 DEG C of roastings 3~6 hours;Being dried and roasting condition of catalyst
As follows: at 100 DEG C~150 DEG C of dry l~12 hours, then 450 DEG C~550 DEG C of roastings 3~6 hours.
21. in accordance with the method for claim 1, it is characterised in that: described carrier of hydrocracking catalyst, with the weight of carrier
On the basis of amount, its composition includes: the content of small crystal grain Y-shaped molecular sieve is 5wt%~40wt%, and the content of amorphous silica-alumina is
20wt%~65wt%, the content of aluminium oxide is 10wt%~40wt%.
22. in accordance with the method for claim 1, it is characterised in that: described hydrogenation active metals is vib and/or
The metal of VIII race, vib metals is molybdenum and/or tungsten, and the metal of the VIIIth race is cobalt and/or nickel.
23. in accordance with the method for claim 22, it is characterised in that: on the basis of the weight of catalyst, vib metals with
The content of oxide meter is 10wt%~30wt% and the content counted with oxide of group VIII metal is as 4wt%~10wt%, carrier
Content is 61wt%~86wt%.
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CN102049280A (en) * | 2009-10-27 | 2011-05-11 | 中国石油化工股份有限公司 | Hydrocracking catalyst containing small crystal grain Y-shaped molecular sieve and preparation method thereof |
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CN101618348A (en) * | 2008-07-04 | 2010-01-06 | 中国石油化工股份有限公司 | Hydrocracking catalyst carrier and preparation method thereof |
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