CN104817652A - Method for producing high-purity inulin by using chromatographic separation technology - Google Patents

Method for producing high-purity inulin by using chromatographic separation technology Download PDF

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Publication number
CN104817652A
CN104817652A CN201510265063.4A CN201510265063A CN104817652A CN 104817652 A CN104817652 A CN 104817652A CN 201510265063 A CN201510265063 A CN 201510265063A CN 104817652 A CN104817652 A CN 104817652A
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China
Prior art keywords
inulin
feed liquid
chromatographic separation
purity
liquid
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CN201510265063.4A
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Chinese (zh)
Inventor
李志文
李向东
李兵
张琴
李君�
吕晶
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BAIYIN XIRUI BIOLOGICAL ENGINEERING CO LTD
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BAIYIN XIRUI BIOLOGICAL ENGINEERING CO LTD
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Publication of CN104817652A publication Critical patent/CN104817652A/en
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Abstract

The invention relates to a method for producing high-purity inulin by using a chromatographic separation technology. The method comprises the concrete processes of (1) washing; (2) shredding; (3) leaching; (4) cleaning; (5) decoloring; (6) desalting; (7) chromatographic separation; (8) concentrating; and (9) drying. The inulin is separated and purified by using a three-component six-column SSMB (sequential simulated moving bed) chromatographic technology, so that the contents of effective components in the inulin can be up to more than 95%, and the recover rate of the inulin can be up to more than 95%. The contents of glucose, fructose and disaccharide (cane sugar) are greatly reduced, the functions of the high-purity inulin are increased, and meanwhile, the application range of the high-purity inulin is also widened. The method is good in separating effect, low in energy consumption and free of environment pollution.

Description

Chromatographic separation technology produces the method for high-purity inulin
Technical field
The present invention relates to biomedicine field, especially a kind of production method of inulin.
Background technology
Inulin, also known as synanthrin, is water-soluble dietary fibre, and food fibre is one of human body seven major nutrient.Inulin is a kind of biological polyoses, is natural plant extracts, generally extracts from witloof or jerusalem artichoke.Molecular formula is (C6H10O5) n.Inulin to be connected with-(2,1) glycosidic link by multiple D-fructofuranose molecule and generates, each synanthrin molecule end with a-(1,2) glycosidic link connects a glucosyl residue, the polymerization degree is generally 2 ~ 60, and mean polymerisation degree is 10-30.Its chain length and molecular size range relevant with harvest season, crop maturity degree, plant origin, weather, soil and process of manufacture.Inulin not only has the physiological function of oligofructose, also has the physiological effect of food fibre.So inulin is bifidus factor and food fibre.In deep processing, domesticly to start late, current domestic main Nanofiltration Membrane Separation Technology produces inulin, the states such as its quality product and Europe, the U.S. differ greatly, purity is mostly below 80%, and the rate of recovery of inulin is also very low, the content requirement of high-purity inulin, more than 95%, uses nanofiltration separation technology to be difficult to reach this standard.
Summary of the invention
The object of the invention is to solve the deficiencies in the prior art, provide a kind of chromatographic separation technology to produce the method for high-purity inulin, the high-purity inulin of production, there is the physiological function of functional Polylevulosan, also have the physiological effect of food fibre.
For achieving the above object, the technical scheme that the present invention takes is: a kind of chromatographic separation technology produces the method for high-purity inulin, and its concrete steps are as follows:
(1) clean: the silt washing away jerusalem artichoke surface with the clear water of 10-20 DEG C, removing impurity;
(2) chopping: utilize square position filament cutter to be cut into thread by cleaned jerusalem artichoke, jerusalem artichoke is cut into silk and is conducive to
In the shortest time, extracted as much as possible by inulin with less moisture from jerusalem artichoke cell, dish slice length is at more than 8m/100g, and fragment is less than 5%, not containing connection sheet;
(3) lixiviate: dish slice delivered in continuous diffuser, the hot water stop 80-120 adding 45-75 DEG C divides
Clock, obtains diffusion juice;
(4) peace and quiet: to adopt carbonatation process cleaning technique, in diffusion juice, add the CaCO of jerusalem artichoke weight 0.15-0.35% 3solution, regulates diffusion juice pH value to 11.2, reacts 15 minutes, then pass into carbonic acid gas, regulate pH to be 10.8, react 10 minutes to protein coacervation point, cohesion albumen; Remove impurity further by the precipitation of calcium carbonate, obtain just feed liquid;
(5) decolour: the craboraffin adding just feed liquid quality 3% in first feed liquid, stirs, be heated to 78-83 DEG C, reaction 30min, the pigment in absorption feed liquid;
(6) desalination: utilize macroporous type weak base anion resins to decolour the first feed liquid after decolouring, cloudy from
Sub-exchange resin decolouring realizes mainly through adsorption with to the exchange interaction of charged pigment molecule, then carry out desalination with gel-type strong-acid cation-exchange resin, Zeo-karb is used to the softening ion exchange process namely removing divalence and polyvalent cation;
(7) chromatographic separation: adopt continous way chromatography processes, enters SSMB order by the first feed liquid after desalination
Formula is simulation moving-bed, carries out the separation and purification of inulin and monose, obtains fine fodder liquid; By the mechanism of action of macroporous adsorbent resin in industrial chromatography system, inulin is separated with the component such as fructose, dextrose plus saccharose;
(8) concentrated: fine fodder liquid to be entered triple effect falling-film evaporator and carries out evaporation concentration, after concentrated, feed liquid brix is 35-40;
(9) dry: to utilize press spray drying tower by the fine fodder liquid after concentrated by high pressure homogenizer mist
Change, fully contact with the high temperature air of 140-200 DEG C in spray-drying tower, flash evapn falls excessive moisture, obtains finished product inulin.
Described sequential simulated moving bed employing SSMB tri-component six column chromatography separation technology, six chromatographic columns are had in three component six post patterns, 6 recycle pumps, because its chromatographic column overall length is longer, release travel is long, and separated component can be separated fully, and it is larger that this pattern is applicable to separating difficulty, or separation purity requires the separation of higher inulin feed liquid, and select potassium type gelling cations inulin chromatogram dedicated separation resin according to the characteristic of inulin.
The invention has the beneficial effects as follows: adopt SSMB tri-component six post sequential type simulated moving bed chromatography technology separation purifying inulin, with this understanding, inulin feed liquid is divided into monosaccharide and disaccharide and inulin three kinds of components, wherein the active principle content of inulin can reach more than 95%, and the inulin rate of recovery can reach more than 95%.Glucose, fructose and disaccharide (sucrose) content reduce greatly, while improve product functionality, have also been enlarged product application scope.Its good separating effect of this technique, energy consumption are low, and environmentally safe.
Accompanying drawing explanation
Fig. 1 is schema of the present invention.
Embodiment
Embodiment 1, a kind of chromatographic separation technology produces the method for high-purity inulin, and its concrete steps are as follows:
(1) clean: the silt washing away jerusalem artichoke surface with the clear water of 10-20 DEG C, removing impurity;
(2) chopping: utilize square position filament cutter to be cut into thread by cleaned jerusalem artichoke, jerusalem artichoke is cut into silk and is conducive to
In the shortest time, extracted as much as possible by inulin with less moisture from jerusalem artichoke cell, dish slice length is at more than 8m/100g, and fragment is less than 5%, not containing connection sheet;
(3) lixiviate: dish slice delivered in continuous diffuser, the hot water stop 80-120 adding 45-75 DEG C divides
Clock, obtains diffusion juice;
(4) peace and quiet: to adopt carbonatation process cleaning technique, in diffusion juice, add the CaCO of jerusalem artichoke weight 0.15-0.35% 3solution, regulates diffusion juice pH value to 11.2, reacts 15 minutes, then pass into carbonic acid gas, regulate pH to be 10.8, react 10 minutes to protein coacervation point, cohesion albumen; Remove impurity further by the precipitation of calcium carbonate, obtain just feed liquid;
(5) decolour: the craboraffin adding just feed liquid quality 3% in first feed liquid, stirs, be heated to 78-83 DEG C, reaction 30min, the pigment in absorption feed liquid;
(6) desalination: utilize macroporous type weak base anion resins to decolour the first feed liquid after decolouring, cloudy from
Sub-exchange resin decolouring realizes mainly through adsorption with to the exchange interaction of charged pigment molecule, then carry out desalination with gel-type strong-acid cation-exchange resin, Zeo-karb is used to the softening ion exchange process namely removing divalence and polyvalent cation;
(7) chromatographic separation: adopt continous way chromatography processes, enters SSMB order by the first feed liquid after desalination
Formula is simulation moving-bed, carries out the separation and purification of inulin and monose, obtains fine fodder liquid; By the mechanism of action of macroporous adsorbent resin in industrial chromatography system, inulin is separated with the component such as fructose, dextrose plus saccharose;
(8) concentrated: fine fodder liquid to be entered triple effect falling-film evaporator and carries out evaporation concentration, after concentrated, feed liquid brix is 35-40;
(9) dry: to utilize press spray drying tower by the fine fodder liquid after concentrated by high pressure homogenizer mist
Change, fully contact with the high temperature air of 140-200 DEG C in spray-drying tower, flash evapn falls excessive moisture, obtains finished product inulin.
Described sequential simulated moving bed employing SSMB tri-component six column chromatography separation technology, six chromatographic columns are had in three component six post patterns, 6 recycle pumps, because its chromatographic column overall length is longer, release travel is long, and separated component can be separated fully, and it is larger that this pattern is applicable to separating difficulty, or separation purity requires the separation of higher inulin feed liquid, and select potassium type gelling cations dedicated separation resin according to the characteristic of inulin.

Claims (2)

1. chromatographic separation technology produces a method for high-purity inulin, it is characterized in that concrete steps are as follows:
(1) clean: the silt washing away jerusalem artichoke surface with the clear water of 10-20 DEG C, removing impurity;
(2) chopping: utilize square position filament cutter to be cut into thread by cleaned jerusalem artichoke, dish slice length is at more than 8m/100g, and fragment is less than 5%, not containing connection sheet;
(3) lixiviate: dish slice is delivered in continuous diffuser, the hot water adding 45-75 DEG C stops 80-120 minute, obtains diffusion juice;
(4) peace and quiet: to adopt carbonatation process cleaning technique, in diffusion juice, add the CaCO of jerusalem artichoke weight 0.15-0.35% 3solution, regulates diffusion juice pH value to 11.2, reacts 15 minutes, then pass into carbonic acid gas, regulate pH to be 10.8, react 10 minutes to protein coacervation point, cohesion albumen; Remove impurity further by the precipitation of calcium carbonate, obtain just feed liquid;
(5) decolour: the craboraffin adding just feed liquid quality 3% in first feed liquid, stirs, be heated to 78-83 DEG C, reaction 30min, the pigment in absorption feed liquid;
(6) desalination: utilize macroporous type weak base anion resins to decolour the first feed liquid after decolouring, then carry out desalination with gel-type strong-acid cation-exchange resin;
(7) chromatographic separation: adopt continous way chromatography processes, by simulation moving-bed for the first feed liquid entering order formula after desalination, carry out the separation and purification of inulin and monose, obtain fine fodder liquid;
(8) concentrated: fine fodder liquid to be entered vaporizer and carries out evaporation concentration, after concentrated, feed liquid brix is 35-40;
(9) dry: be atomized by high pressure homogenizer by the fine fodder liquid after concentrating with press spray drying tower, fully contact with the high temperature air of 140-200 DEG C in spray-drying tower, flash evapn falls excessive moisture, obtains finished product inulin.
2. chromatographic separation technology produces the method for high-purity inulin as claimed in claim 1, it is characterized in that: described sequential simulated moving bed be three component six post patterns, have six chromatographic columns, 6 recycle pumps, resin is potassium type gelling cations inulin dedicated separation resin.
CN201510265063.4A 2015-05-22 2015-05-22 Method for producing high-purity inulin by using chromatographic separation technology Pending CN104817652A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105950684A (en) * 2016-07-01 2016-09-21 白银熙瑞生物工程有限公司 Method for producing fructooligosaccharides by using jerusalem artichoke as raw material
CN106343543A (en) * 2015-11-13 2017-01-25 翟丹云 Inulin rose chewable tablets
CN106831893A (en) * 2017-02-10 2017-06-13 广西轻工业科学技术研究院 A kind of method that utilization molecular sieve Simulation moving bed prepares high-purity fructo oligosaccharides
CN107245116A (en) * 2017-07-31 2017-10-13 寰龙特种糖业有限公司 A kind of method that utilization SMBC technology prepares high-purity polyfructosan
CN107279236A (en) * 2017-06-30 2017-10-24 武汉轻工大学 A kind of low AGEs inulin cookies and preparation method thereof
CN110025983A (en) * 2019-05-17 2019-07-19 山东兆光色谱分离技术有限公司 A kind of chromatographic fractionation system and its separation method
CN111057166A (en) * 2019-12-05 2020-04-24 晨光生物科技集团股份有限公司 Method for preparing inulin
CN114540554A (en) * 2020-11-26 2022-05-27 赛普特环保技术(厦门)有限公司 Device and process for producing inulin by using inulin or jerusalem artichoke
CN115838390A (en) * 2022-12-30 2023-03-24 保龄宝生物股份有限公司 Method for preparing high-content 2' -fucosyllactose by utilizing three-component chromatographic separation technology

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
刘宗利等: ""模拟移动床色谱分离技术在功能糖生产中的应用"", 《中国食品添加剂》 *
李明: "《果蔬花卉深加工技术丛书 提取技术与实例》", 30 September 2006 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106343543A (en) * 2015-11-13 2017-01-25 翟丹云 Inulin rose chewable tablets
CN105950684A (en) * 2016-07-01 2016-09-21 白银熙瑞生物工程有限公司 Method for producing fructooligosaccharides by using jerusalem artichoke as raw material
CN106831893A (en) * 2017-02-10 2017-06-13 广西轻工业科学技术研究院 A kind of method that utilization molecular sieve Simulation moving bed prepares high-purity fructo oligosaccharides
CN107279236A (en) * 2017-06-30 2017-10-24 武汉轻工大学 A kind of low AGEs inulin cookies and preparation method thereof
CN107245116A (en) * 2017-07-31 2017-10-13 寰龙特种糖业有限公司 A kind of method that utilization SMBC technology prepares high-purity polyfructosan
CN110025983A (en) * 2019-05-17 2019-07-19 山东兆光色谱分离技术有限公司 A kind of chromatographic fractionation system and its separation method
CN111057166A (en) * 2019-12-05 2020-04-24 晨光生物科技集团股份有限公司 Method for preparing inulin
CN111057166B (en) * 2019-12-05 2021-10-08 晨光生物科技集团股份有限公司 Method for preparing inulin
CN114540554A (en) * 2020-11-26 2022-05-27 赛普特环保技术(厦门)有限公司 Device and process for producing inulin by using inulin or jerusalem artichoke
CN115838390A (en) * 2022-12-30 2023-03-24 保龄宝生物股份有限公司 Method for preparing high-content 2' -fucosyllactose by utilizing three-component chromatographic separation technology

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