CN104817286A - Method for preparing novel cementing agent for total tailings cementation and discharge - Google Patents

Method for preparing novel cementing agent for total tailings cementation and discharge Download PDF

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Publication number
CN104817286A
CN104817286A CN201510166877.2A CN201510166877A CN104817286A CN 104817286 A CN104817286 A CN 104817286A CN 201510166877 A CN201510166877 A CN 201510166877A CN 104817286 A CN104817286 A CN 104817286A
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Prior art keywords
slag
gypsum
jointing compound
crude tailings
tailings
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CN104817286B (en
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徐文彬
魏书祥
侯运炳
岳润芳
陈超
朱时庭
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

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  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a method for preparing a novel cementing agent for total tailings cementation and discharge, which belongs to the tailings processing field, and the novel cementing agent is used for cementation and discharge of metal mine tailings or underground filling of the tailings. The novel cementing agent comprises the following components according to certain mass fraction: 40-80% of iron ore blast furnace water quenching slag, 10-30% of fly ash, 5-20% of clinker, 4-8% of lime and 2-6% of gypsum. A part of the components are performed with ball milling by a bowl mill, and the ball milling time are respectively 50 minutes for clinker, 30 minutes for slag, 10 minutes for gypsum and 3 minutes for fly ash. The method directly uses general industrial waste material slag and fly ash, an active exciting agent with a reasonable mass fraction is doped, and the cementation and discharge slurry with good workability and satisfied discharge intensity requirement can be obtained by mixing with water and total tailings aggregate, and the method has good social meaning and economic benefit for industrial resource recovery utilization and discharge cost control of mine tailings.

Description

A kind of crude tailings consolidation discharges the preparation method of novel jointing compound
Technical field
The present invention relates to tailings glass field, particularly relate to a kind of crude tailings consolidation and discharge novel jointing compound.
Background technology
At present, China all types of industries solid waste cumulative stock about 10,000,000,000 t, and annual constantly growth.Mainly comprise: mine tailing, slag, melting waste slag, coal gangue, flyash and other refuses.According to Environmental statistics annual report data, China's general industrial solid waste total emission volumn in 2013 is 31.3 hundred million t, and wherein mine tailing accounts for 34%, slag accounts for 8.5%, melting waste slag accounts for 11.8%, coal gangue accounts for 12.3%, flyash accounts for 14.8%, other refuses account for 18.7%.Be 20.6 hundred million t by this annual report known 2013 China's general industrial solid waste volumes of comprehensive utilization, comprehensive utilization ratio is on the low side, is only 62.2%.
The tailings huge in the face of quantity discharged and the problem such as environmental pollution, land occupation, potential safety hazard caused by it, crude tailings consolidation discharge technology is a kind of Novel tailing processing mode of rising in recent years, refer to select efficient solidifying agent by select factory to discharge crude tailings consolidation process after, be disposed to surface subsidence hole that mining formed or store up and be suitable for place to earth's surface, and forming the induration of some strength.This technology not only eliminates the dam break hidden danger of traditional tailing, and avoids problem such as tailings chance cement collapse and airborne dust etc., for tailings carries out early-stage preparations, is the effective way of process mine discharge.The jointing compound that current crude tailings consolidation discharge technology is conventional, mainly use for reference filling system, use ordinary Portland cement, composite Portland cement or Portland blast furnace slag cement etc., but due to conventional cement, energy consumption is high in process of production, pollution is large, material use efficiency is low, and cost is high, therefore govern applying of crude tailings consolidation discharge technology.
Thus, according to difference raw-material consolidation diagenesis microscopic mechanism, by adopting new raw material and new production method to prepare the novel cementing material that bonding capacity is good, raw material availability is high, endurance quality is good, provide actual guidance to the control of consolidation discharge costs and the popularization of crude tailings consolidation discharge technology.
Summary of the invention
The object of this invention is to provide the preparation method that a kind of crude tailings consolidation discharges novel jointing compound.This novel jointing compound is according to the feature of crude tailings consolidation discharge technology, and press certain mass mark by the raw material of certain component and prepare, part material is through ball mill ball milling.The present invention directly uses general industry waste material slag and flyash, and the activity excitant of admixture reasonable quality mark, with can obtain the consolidation that workability is good, intensity meets emission request after crude tailings aggregate mixing and water adding and discharge slurry, the discharge costs recycling and control mine tailings to industrial resources has good society meaning and economic benefit.
Crude tailings consolidation discharges a preparation method for novel jointing compound, has following main points:
This novel jointing compound is made up of iron ore blast furnace slag, flyash, grog, lime and gypsum five kinds of components, and its massfraction is respectively: 40% ~ 80%, 10% ~ 30%, 5% ~ 20%, 4% ~ 8%, 2% ~ 6%; Part material is through ball mill ball milling, and ball milling method is: first respectively by grog grinding 50min, slag milling 30min, gypsum grinding 10min and flyash grinding 3min.After reaching certain fineness, add unslaked lime, grog, slag and gypsum intergrinding 10min, even density can be obtained, the novel jointing compound of crude tailings that component mixes.
This iron ore blast furnace slag described in novel jointing compound, main component is CaO, SiO 2, Al 2o 3, MgO, the oxide compound containing a small amount of Na, Fe and Mn.
This flyash described in novel jointing compound, comprise F class flyash and C class flyash, main component is SiO 2, Al 2o 3, Fe 2o 3, CaO, and containing the oxide compound of a small amount of Mg, Na and Mn.
This gypsum described in novel jointing compound, comprises plaster stone, bassanite, desulfurated plaster and the plaster of paris etc.
This grog described in novel jointing compound is mainly containing CaO, SiO 2, Al 2o 3, Fe 2o 3, wherein Calucium Silicate powder mineral are not less than 66%, CaO and SiO 2mass ratio is not less than 2.0.
This lime described in novel jointing compound comprises air hardening lime and hydraulic lime, and main component is calcium oxide mainly.
This described in novel jointing compound ball milling order comprise first respectively by grog grinding 50min, slag milling 30min, gypsum grinding 10min and flyash grinding 3min.Unslaked lime, grog, slag and gypsum intergrinding 10min is added after reaching certain fineness.
This activity excitant described in novel jointing compound is gypsum, lime.
As can be seen from technique scheme, the starting material that novel jointing compound prepared by the present invention adopts not only have been dissolved the industrial waste such as melting waste slag and flyash, reduce the production cost of jointing compound, and material environment friendly is energy-conservation, without the need to complicated calcining process, decrease the carbon emission amount of enterprise.In addition, this jointing compound workability is good, and concretion body strength meets emission request, and alternative conventional cement is as the jointing compound of crude tailings consolidation discharge technology.
Accompanying drawing explanation
Fig. 1 is novel jointing compound preparation flow figure of the present invention.
Embodiment
Below the present invention is described further, but protection scope of the present invention is not limited to the scope of following described embodiment.
In conjunction with preparation flow figure provided by the present invention, the present invention is described further.Illustrate that a kind of crude tailings consolidation of the present invention discharges the performance quality of novel jointing compound below by specific examples.In this example, Anhui Province Li Lou-Wu Ji Tiekuangweikuangku taken from by crude tailings sample, and physico-mechanical properties is in table 1.This tailings belongs to acid tailings, and the proportion of+100 μm-270 μm accounts for 60%, nonuniform coefficent Cu=3.636, curve coefficientCc=1.657, and grating is general.
Table 1 Li Lou-Wu collects iron ore crude tailings fundamental performance parameter
True density/(tm -3) Aerated density (tm -3) Porosity (%) Natural repose angle (°)
2.80 1.74 37.86 39.5
This example is by following scheme preparation crude tailings consolidation discharge slurry:
Crude tailings consolidation discharge slurry is prepared by mass concentration 75%, wherein add jointing compound volume of the present invention and be respectively 4.5% and 6%, i.e. novel jointing compound: crude tailings: water=4.5:70.5:25 and novel jointing compound: crude tailings: water=6:69:25, novel jointing compound preparation program is in table 2 totally 12 groups of examples, and using ordinary Portland cement (P.O.42.5), Portland blast furnace slag cement (P.SA.32.5) and composite Portland cement (P.C.42.5) as consolidation crude tailings simultaneous test, measure the uniaxial compressive strength of test block 3d, 7d, 28d.Instance number 13,14 and 15 is the reference simultaneous test that with the addition of ordinary portland cement, complex cement and slag cement respectively, as shown in table 2.
Appropriate " jointing compound-crude tailings-water " and " cement-crude tailings-water " are poured in agitator kettle respectively, use cement mortar mixer, scrape after mixing slurry thoroughly into die trial, be placed in the vibrations of glue sand shaking table and make it evenly closely knit, then test block surface is floating and number.Die trial is placed form removal after leaving standstill 24h at ambient temperature and insert maintaining box.Curing temperature is 20 ± 1 DEG C, humidity >=95%, and curing age is 3d, 7d, 28d.Maintenance is carried out uniaxial compressive strength test to the test block in regulation length of time.
Above-mentioned concretion body strength testing data is drawn as table 4 and table 5.As can be seen from table 4 and table 5, the crude tailings induration early strength that the present invention prepares is a little less than conventional cement, but gain in strength is fast, mid-term and cement maintain an equal level, later stage consolidation effect is all higher than cement (example 5 except under volume 4.5%), consolidation excellent property of the present invention is described, may be used for the discharge of crude tailings consolidation.
A kind of crude tailings consolidation of the present invention discharges the preparation method of novel jointing compound, according to the feature of crude tailings consolidation discharge technology and the consolidation Rock-forming Mechanism of the material such as melting waste slag and flyash, select alkali-activator gypsum and sulphate activation agent gypsum, the scheme of Optimization and proportioning, its principle is:
Slag has certain kinetic stability by surface silicon oxygen network structural defence, and after jointing compound mixes with water, slag participates in reaction hardly.And the ionization of lime, gypsum, the effective constituent tricalcium silicate C3S of grog, Dicalcium Phosphate (Feed Grade) C 2s, tricalcium aluminate C 3a, tetracalcium aluminoferrite C 4the essential minerals such as AF and water and CaSO 4first react, generate hydrated calcium silicate, a large amount of CH and other gel.Hydrated calcium silicate is water insoluble, separates out with colloidal particle, and cohesion becomes hydrated calcium silicate gel gradually.CH concentration in the solution reaches supersaturation very soon and separates out with crystalline form.Because of in solidifying agent containing a small amount of gypsum, just generate ettringite at the aquation initial stage, ettringite can and aquation gum material better cementing, be conducive to the raising of induration early strength.
After grog hydration reaction, solution pH value rises rapidly, and there is the heterogeneous dynamic ionization equilibrium of CH, now slag micropowder lateral reactivity is excited: OH -, H +plasma enters in the cancellated hole of vitreum of water-granulated slag, has adsorbed the Ca of vitreous surface 2+, Mg 2+ion, defines oxyhydroxide, destroy vitreous surface silica network structural defence film, thus slag starts aquation.In addition, the Al in flyash 2o 3, CaO isoreactivity material also participates in aquation and generates ettringite and gelatinous mass.
Flyash plays " micro aggregate effect " at the aquation initial stage, and surface is covered by hydrated calcium silicate gel and CH, Ca 2+and OH -continuous infiltration.In the aquation later stage, " volcano ash effect " of flyash is ejected completely, generates all kinds hydrated calcium silicate gel and stratlingite gel in induration inside.These tiny gelatinous mass are filled in the micropore of induration inside, compensate for porosity defects, strengthening induration bulk strength.
Table 2 testing program one
Table 3 testing program two
Intensity results/the MPa of table 4 testing program one
Instance number Curing age 3d Curing age 7d Curing age 28d
1-1 0.462 0.704 2.280
1-2 0.652 1.052 1.498
1-3 0.512 0.950 1.446
1-4 0.626 0.952 1.585
1-5 0.594 0.980 1.330
1-6 0.332 0.768 1.454
1-7 0.680 0.974 1.071
1-8 0.628 0.848 1.222
1-9 0.554 0.702 1.456
Intensity results/the MPa of table 5 testing program two
Instance number Curing age 3d Curing age 7d Curing age 28d
2-1 0.319 0.761 1.084
2-2 0.304 0.664 0.992
2-3 0.229 0.632 0.856
2-4 0.268 0.657 0.883
2-5 0.307 0.706 0.916
2-6 0.216 0.523 0.862
2-7 0.335 0.714 0.846
2-8 0.316 0.694 0.769
2-9 0.246 0.315 0.508

Claims (8)

1. a crude tailings consolidation discharges the preparation method of novel jointing compound, it is characterized in that: be made up of iron ore blast furnace slag, flyash, grog, lime and gypsum five kinds of components, its massfraction is respectively: 40% ~ 80%, 10% ~ 30%, 5% ~ 20%, 4% ~ 8%, 2% ~ 6%; Part material is through ball mill ball milling, and the method order of ball milling is: first respectively alone by grog grinding 50min, slag milling 30min, gypsum grinding 10min, flyash grinding 3min.After reaching certain fineness, add unslaked lime, grog, slag and gypsum intergrinding 10min, even density can be obtained, the novel jointing compound of crude tailings that component mixes.This jointing compound directly uses general industry waste material slag and flyash, and the activity excitant of admixture reasonable quality mark, add water by after certain cement-sand ratio Homogeneous phase mixing with crude tailings, the crude tailings of acquisition discharge slurry has that workability is good, intensity meets the features such as emission request.
2. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described blast furnace slag, comprises foundry iron slag, conversion pig slag and special iron slag, and main component is CaO, SiO 2, Al 2o 3, MgO, the oxide compound containing a small amount of Na, Fe and Mn.
3. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described flyash, and comprise F class flyash and C class flyash, main component is SiO 2, Al 2o 3, Fe 2o 3, CaO, and containing the oxide compound of a small amount of Mg, Na and Mn.
4. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described gypsum, comprises plaster stone, bassanite, desulfurated plaster and the plaster of paris etc.
5. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described grog is mainly containing CaO, SiO 2, Al 2o 3, Fe 2o 3, wherein Calucium Silicate powder mineral are not less than 66%, CaO and SiO 2mass ratio is not less than 2.0.
6. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described lime comprises air hardening lime and hydraulic lime, and main component is calcium oxide mainly.
7. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: first respectively by grog grinding 50min, slag milling 30min, gypsum grinding 10min and flyash grinding 3min, after reaching certain fineness, add unslaked lime, grog, slag and gypsum intergrinding 10min.
8. a kind of crude tailings consolidation according to claim 1 discharges the preparation method of novel jointing compound, it is characterized in that: described activity excitant is gypsum, lime.
CN201510166877.2A 2015-04-10 2015-04-10 Preparation method of full-tailing consolidation discharge cementing agent Expired - Fee Related CN104817286B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105565735A (en) * 2015-11-30 2016-05-11 北京建研昆仑科技有限公司 Sulfur-containing tailing curing agent, sulfur-containing tailing cemented filling material and cemented filling method for mined-out areas
CN108455622A (en) * 2018-01-29 2018-08-28 南京工业大学 CASH mineral suitable for improving volume stability of alkali-activated slag system and preparation method thereof
CN110451903A (en) * 2019-08-29 2019-11-15 深圳市中金岭南有色金属股份有限公司 A kind of composite cementitious materials and the cementing method of the ultra-fine tailings of lead-zinc ore of high-sulfur
CN113149478A (en) * 2021-01-25 2021-07-23 河北工程大学 Cementing material for modifying bulk filling body and preparation method and application thereof
CN113248225A (en) * 2021-05-20 2021-08-13 安徽开发矿业有限公司 Mine filling cementing material
CN116514502A (en) * 2023-05-09 2023-08-01 长沙有色冶金设计研究院有限公司 Composite curing agent material, preparation method thereof and tailing curing method

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CN102249611A (en) * 2011-05-13 2011-11-23 河北钢铁集团矿业有限公司 Cementing material for cemented fill mining of mines and preparation method for cementing material
CN102557561A (en) * 2011-11-23 2012-07-11 淄博乾耀固结材料有限公司 High-performance sand-soil consolidation material, as well as preparation method and using method thereof
CN103086620A (en) * 2013-01-30 2013-05-08 中钢集团马鞍山矿山研究院有限公司 Gelatinizing agent suitable for unclassified tailing filling
CN103102089A (en) * 2013-01-30 2013-05-15 中钢集团马鞍山矿山研究院有限公司 Binding material for filling fine-grain tailings
CN103288399A (en) * 2013-05-24 2013-09-11 鄂州华重充填工程材料有限公司 Production method of tailing dry-pile solidifying agent

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CN102190469A (en) * 2010-03-08 2011-09-21 淄博乾耀固结材料有限公司 Novel tailing consolidator and preparation method thereof
CN102249611A (en) * 2011-05-13 2011-11-23 河北钢铁集团矿业有限公司 Cementing material for cemented fill mining of mines and preparation method for cementing material
CN102557561A (en) * 2011-11-23 2012-07-11 淄博乾耀固结材料有限公司 High-performance sand-soil consolidation material, as well as preparation method and using method thereof
CN103086620A (en) * 2013-01-30 2013-05-08 中钢集团马鞍山矿山研究院有限公司 Gelatinizing agent suitable for unclassified tailing filling
CN103102089A (en) * 2013-01-30 2013-05-15 中钢集团马鞍山矿山研究院有限公司 Binding material for filling fine-grain tailings
CN103288399A (en) * 2013-05-24 2013-09-11 鄂州华重充填工程材料有限公司 Production method of tailing dry-pile solidifying agent

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105565735A (en) * 2015-11-30 2016-05-11 北京建研昆仑科技有限公司 Sulfur-containing tailing curing agent, sulfur-containing tailing cemented filling material and cemented filling method for mined-out areas
CN105565735B (en) * 2015-11-30 2018-05-18 北京建研昆仑科技有限公司 Sulfur-bearing tailings curing agent and sulfur-bearing tailing cemented filling material and the consolidated fill method of mine worked-out section
CN108455622A (en) * 2018-01-29 2018-08-28 南京工业大学 CASH mineral suitable for improving volume stability of alkali-activated slag system and preparation method thereof
CN110451903A (en) * 2019-08-29 2019-11-15 深圳市中金岭南有色金属股份有限公司 A kind of composite cementitious materials and the cementing method of the ultra-fine tailings of lead-zinc ore of high-sulfur
CN113149478A (en) * 2021-01-25 2021-07-23 河北工程大学 Cementing material for modifying bulk filling body and preparation method and application thereof
CN113248225A (en) * 2021-05-20 2021-08-13 安徽开发矿业有限公司 Mine filling cementing material
CN116514502A (en) * 2023-05-09 2023-08-01 长沙有色冶金设计研究院有限公司 Composite curing agent material, preparation method thereof and tailing curing method

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