CN104816403B - Total system after a kind of paper separation - Google Patents
Total system after a kind of paper separation Download PDFInfo
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- CN104816403B CN104816403B CN201510249526.8A CN201510249526A CN104816403B CN 104816403 B CN104816403 B CN 104816403B CN 201510249526 A CN201510249526 A CN 201510249526A CN 104816403 B CN104816403 B CN 104816403B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention discloses total system after a kind of paper separation, belongs to waste carton processing technology field.The present invention includes smoke treating device, extrusion moulding device and prilling granulator；Extrusion moulding device includes feed hopper, extrusion molding mechanism, filter mechanism and cooling bay；Smoke treating device includes chemical solution treatment box, spray column and adsorption box；Prilling granulator includes granulating mechanism and package mechanism；Wherein：Extrusion molding mechanism includes propeller, heater, impurity collecting box and smoke exhaust pipe；Chemical solution treatment box is divided into the sealed vacuum case of several vertical cells, is connected by bridge piece, filled with chemical solution in cell between the vertical cell in 2 for closing on；Absorption upper box part arranges gas outlet by exhaustor and atmosphere.The present invention moulds skin fragment after separating to waste carton paper and reclaims integrated treatment, it is possible to achieve improve production efficiency, water consumption are few, reduce production cost, be suitable to pelletize, smog during extrusion moulding is carried out abundant process purpose.
Description
Technical field
The invention belongs to waste carton processing technology field, total system after specifically a kind of paper separation.
Background technology
The recycling of litter decoration is a kind of important channel of resource regeneration, and current packaging, major part are adopted
Composite paper-plastic material, this material is economical and practical, can mildew resistant moistureproof water-impervious, so being widely used in packaging for foodstuff.But by
In the different performance of paper, this kind of material can not directly process recovery：Its reason one is that paper bag can be degraded, but plastics can not drop
Solution；Its reason two is that plastics can be with regeneration and granulation, but paper bag is unable to regeneration and granulation.If not processing, environment both can be caused
Pollution, and waste resource.Reclaimed, it is necessary to first paper is separated, then processed respectively.
Modeling skin fragment after litter decoration paper is separated needs to recycle, but if dealing with improperly, it is easy to cause to ring
The secondary pollution in border and the waste of raw material.Existing recycling mode is typically with the mode of wet concentration sorting, and water consumption is special
Not big, there is high cost, the drawback such as big for environment pollution in this process.After paper is separated, waste or used plastics are in extrusion moulding mistake
Cheng Zhong, due to needing the complexity of heating and waste or used plastics composition, can produce substantial amounts of toxic smog, contain chlorination in smog
The toxic gas such as hydrogen, methane, toluene, dimethylbenzene and various heavy metal compounds.These toxic gas are not if carried out effectively
Process, it will secondary pollution is caused to air.
Chinese Patent Application No.：201120206717.3, publication date：2012.02.01 patent documentation disclose a kind of use
Equipment in refuse plastic recycling.It mainly solves, and existing wet concentration process water consumption is big, and operating cost is high, dirty to environment
Contaminate the technical problem such as larger.Its drip irrigation device is：It includes that being fed conveyer device, breaker, pneumatic separator, impurity goes
Device, Granulation Equipments, control system is removed, control system is gone with feed conveyer device, breaker, pneumatic separator, impurity respectively
Except device and Granulation Equipments are connected；Feed conveyer device adopts belt conveyer, breaker to adopt zigzag rotating blade,
Pneumatic separator includes that air stove, aerator, impurity removal means include that pneumatic separator thorax bottom, Granulation Equipments include pacifying on spout
The screw feeder of dress, tamping equipment and prilling granulator；Control system includes industrial computer and induction installation.It can be to rubbish
Rubbish plastics carry out recycling, and handling process is relatively easy, and environmental pollution is less.Recycled plastic through processing includes rubbish
Rubbish plastics are used equally to manufacture die core for casting in-site reinforced cement or for process industry, building and article of everyday use etc., it can also be used to make
Into raw materials for production such as granulation material etc..The utility model is applied to the processing of the waste or used plastics that directly collects, and is applied to waste carton
Paper separate after plastic processing when, due to its comparison of ingredients complicated, only through the processing method of the utility model physics, not
Follow-up pelletize processing can be carried out.
Chinese Patent Application No.：201420607474.8, publication date：2015.02.25 patent documentation disclose a kind of use
In the inexpensive smoke treating device of plastic granulator, including comminutor smog outlet pipe, collection smoke box, the first pipeline, reduced pipe, the
Two pipelines, the 3rd pipeline, reducing elbow, water inlet pipe, the 4th pipeline, water tank and outlet pipe；The collection smoke box bottom center is provided with
Cylindrical protrusions, cylindrical protrusions are collectively forming an annular collecting vat, annular collecting vat bottom with the bottom surface and side of collection smoke box
Discharging tube is provided with, and discharging tube is provided with valve, liquidometer is provided with collection smoke box；First pipeline one end connection collection smoke box, separately
One end is sequentially connected reduced pipe, second pipe, the 3rd pipeline, reducing elbow and the 4th pipeline；The side of the 4th pipeline sets
There are water inlet pipe, water inlet pipe top to be provided with shower nozzle, the 4th pipeline is stretched in water tank, and water tank bottom is provided with outlet pipe；The shower nozzle bag
Include water feed apparatus, bearing, bearing block and nozzle cap；The apparatus structure is simple, low cost.The utility model passes through annular collecting vat
With the use of shower nozzle, the smoke particle of plastic granulator is absorbed by physical method, but can not be solved in smog
Chemical composition.
Content of the invention
1. technical problem to be solved
Mould after separating for prior art waste carton paper that production cost in the recycling of skin fragment is higher, water resource is unrestrained
Expense, reclaim after be unsuitable for during pelletize and extrusion moulding that smoke composition is complicated, easily cause the problem of secondary pollution, this
Total system after a kind of bright separation there is provided paper.The present invention moulds skin fragment after separating to waste carton paper and reclaims comprehensively
Process, it is possible to achieve improve production efficiency, water consumption are few, reduce production cost, be suitable to the purpose of pelletize, or streamline is made
Industry, labor strength are low；Can also realize that the purpose that smog during extrusion moulding is carried out abundant process, processing procedure are sealed
Enclosed is carried out, and will not cause secondary pollution to air.
2. technical scheme
For reaching above-mentioned purpose, the present invention program is carried out in the following manner：
Total system after a kind of paper separation, including smoke treating device, extrusion moulding device and prilling granulator；Squeeze
Molded device includes feed hopper, extrusion molding mechanism, filter mechanism and cooling bay；Smoke treating device includes that chemical solution is processed
Case, spray column and adsorption box；The prilling granulator includes granulating mechanism and package mechanism；Wherein：Extrusion molding mechanism include propeller,
Heater, impurity collecting box and smoke exhaust pipe；Bottom of the propeller in horizontal barrel-like structure, its left end and feed hopper communicates, right-hand member
Communicate with filter mechanism；Heater is covered in angle of rake outer surface；Impurity collecting box is arranged on angle of rake right-hand member bottom surface and leans on
At nearly filter mechanism；Smoke exhaust pipe is arranged on angle of rake right-hand member top surface；Cooling bay is arranged on filter mechanism exit；Chemical solution
Treatment box is divided into the sealed vacuum case of several vertical cells, and one end is by air inlet and the smoke exhaust pipe of extrusion moulding device
Connection, the other end are connected by connecting tube with spray column, are connected by bridge piece between the vertical cell in 2 for closing on, each
Filled with chemical solution in cell, one end of bridge piece in cell on chemical liquid level of solution, the other end be inserted into another every
Cell bottom under the chemical solution liquid level of case；The bottom air inlet of spray column and chemical solution treatment box are connected by connecting tube
Logical, cervical region gas outlet is connected with the bottom air inlet of adsorption box；The top of spray column arranges mouth spray；Absorption upper box part is arranged out
By exhaustor and atmosphere, internal setting activated carbon adsorption plate is evenly distributed with suction on each activated carbon adsorption plate to QI KOU
Attached hole.
Preferred scheme, the vertical cell of chemical solution treatment box is 4, be followed successively by from left to right the first cell, second
Cell, the 3rd cell and the 4th cell, wherein：In first cell, solution is calcium carbonate soln, in the second cell and the 3rd cell
For being base mixed liquor in camphor ball lysate, the 4th cell, oily collection port on the liquid level of the first cell, is provided with；Extruding machine
Structure arrange 2 roads, between communicated by connecting tube；Filter mechanism also has 2, is filter mechanism A and filter mechanism B, respectively with the 1st
Communicate with the 2nd road extrusion molding mechanism；The granulating mechanism of prilling granulator includes charging aperture, operating board, holding tank, rotary cutter and discharging
Pipe；The charging aperture and rotary cutter are fixed on operating board upper surface, holding tank and are fixed on operating board lower surface；The charging aperture
Cooling bay connection of the import by conveyer belt and extrusion moulding device, outlet is connected with rotary cutter；At rotary cutter blanking
Holding tank is set, and holding tank is communicated by discharge nozzle and package mechanism.
Preferred scheme, extrusion moulding device also include cooling shaping mechanism, cooling shaping mechanism and the 2nd road extrusion molding mechanism
Communicated by connecting tube；The right-hand member of cooling shaping mechanism is communicated with filter mechanism C, and cooling bay is arranged on the outlet of filter mechanism C
Place；Package mechanism includes aggregate bin and weighing and bagging platform, the aggregate bin upper end and discharge nozzle, bottom end outlet and weighing and bagging platform
Communicate.
Preferred scheme, the mouth spray of spray column are connected with the shower for being inserted to bottom of towe；Spray column and chemical solution are processed
Bridge piece between case is provided with vacuum pump；Propeller is spiral promotion device；Heater is that electromagnetic heater or steam add
Hot device；Granulating mechanism also includes citation roller, is arranged between charging aperture and rotary cutter；The charging aperture is in inside closing in shape.
Preferred scheme, is equidistantly arranged with dividing plate in parallel inside spray column, on each dividing plate and shower from top to bottom
Through hole is all evenly arranged with, and spray column spray liquid is alkali liquor；Filter mechanism A, filter mechanism B and filter mechanism C are hydraulic screen replacing
Device；Hydraulic screen replacing device is provided with two sets of filter screens；On the holding tank, the side relative with discharge nozzle arranges aerator, aerator
Air outlet and holding tank and discharge nozzle are communicated.
Preferred scheme, the mouth of pipe below bridge piece insertion liquid level of solution are communicated with air distribution disk, each air distribution disk upper
Surface is connected with bridge piece, and lower surface is evenly arranged with air distribution disk gas outlet；Cooling shaping mechanism periphery is provided with cooling
Water-circulating pipe.
Preferred scheme, dividing plate is Pall ring；Bell mouth shape structure of the activated carbon adsorption plate for mouth down；Draw material described
The roll surface of roller arranges rubber face or is directly the citation roller of quality of rubber materials, and the rotary cutter is hobboing cutter group.
Preferred scheme, in the 3rd cell, chemical solution is Fructus Vitis viniferae phenolic acid solution；Spray column spray liquid is that sodium hydroxide is molten
Liquid；Automatic material smashing bar is set on feed hopper 71.
Preferred scheme, the liquid level of chemical solution for box height 60～80% in chemical solution treatment box；Second every
Usage amount in case and the 3rd cell for camphor ball lysate is 30～70 gs/kg.
Preferred scheme, the concentration of sodium hydroxide solution 5～8% of spray column.
3. beneficial effect
The technical scheme provided using the present invention, compared with existing known technology, with following remarkable result：
(1) total system after paper of the invention is separated, waste carton paper are moulded skin fragment after separating and pass through extrusion molding
Modeling skin fragment is first carried out high temperature melt into fluid by mechanism and the mating reaction of filter mechanism, then the filtration through filter mechanism
And extrusion molding, finally by the cooling of cooling bay, become the threaded plastic finished product for being suitable to pelletize processing, finally enter comminutor
Construction grain and package mechanism packaging, whole process assembly line work, labor strength are low, and production efficiency is high, seldom with water (only
Use recirculated cooling water and chemical solution dissolving water), do not result in the waste and the pollution to water resource of water resource；Smog
Multistep treatment is carried out to smog using several vertical cells in chemical solution treatment box in processing meanss, recycles spray column
Spray to smog in noxious gas component sufficiently processed, finally using adsorption box to smog in particulate matter inhale
Attached absorption, it is achieved that smog carries out the purpose of abundant process, processing system during extrusion moulding after waste carton paper is separated
System is closed, will not cause secondary pollution to air；
(2) total system after paper of the invention is separated, in smoke treating device, vertical cell is 4, first every
In case, solution is calcium carbonate soln, for smog in methane and the gas such as hydrogen chloride；It is to defend in second cell and the 3rd cell
Green-ball lysate, for smog in phenyl irritative gass composition；It is base mixed liquor in 4th cell, for residual in smog
Stay or processing procedure generate sour gas, to smog in toxic component all carried out effective process；2 in extrusion moulding device
Road extrusion molding mechanism is arranged, and is conducive to the impurity that moulds in skin fragment to remove in batches, improves the purity of extrusion molding, is conducive to improving product
Quality, and prevent metal impurities from injuring filter mechanism；Extrusion moulding device discharging be strip-shaped materials, through charging aperture guiding and
The continuous cutting-off of rotary cutter granulates product, then the conveying through discharge nozzle and package mechanism packaging, and whole device is uninterrupted
Material is processed, pelletize is uniform after modeling skin extrusion moulding, it is convenient to pack；
(3) total system after paper of the invention is separated, in extrusion moulding device, the setting of cooling shaping mechanism, has
Be beneficial to plastics enters accommodating extrusion molding by solid state buffer-type, prevents plastic liquid from drastically lowering the temperature and causes irregular change
Shape；Aggregate bin and the setting of weighing and bagging platform, are easy to collection and the collection intermediate package of product, improve production efficiency；
(4) total system after paper of the invention is separated, the shower for being inserted to bottom of towe in smoke treating device set
Put, can make spray that tight spray is reached in tower；The setting of vacuum pump, makes whole chemical solution treatment box produce negative-pressure vacuum
Attitude；In extrusion moulding device, propeller is spiral promotion device, uniform propulsion, it is to avoid during extrusion molding off and on, after giving
Continuous process brings difficulty；Heater is electromagnetic heater or steam heater, higher from efficiency of heating surface during electromagnetic heater, choosing
Few with initial outlay during steam heater；The setting of citation roller, strip-shaped materials carry out roller process before cutting, and surface is more put down
Whole, make pelletize more uniform；Charging aperture focuses on strip-shaped materials in inside closing in shape, is easy to rotary cutter to concentrate cut-out；
(5) total system after paper of the invention is separated, spray column internal partition and through hole in smoke treating device
Arrange, increase the time of staying of the spray liquid in tower and improve spraying effect；Spray liquid is alkali liquor, in further strengthening to smog
The process of the sour gas generated with processing procedure；The use of hydraulic screen replacing device in extrusion moulding device, can reduce draping difficulty,
Draping efficiency is improved, and realizes uninterrupted production process；Internal screen mesh number filter mechanism A realizes rank less than filter mechanism B
Segmentation remove impurity；The setting of aerator, plays a part of product cooling and material is blowed, and improves production efficiency；
(6) total system after paper of the invention is separated, air distribution disk and air distribution disk gas outlet in smoke treating device
Setting, make smog uniform outlet in chemical solution, improve treatment effect of the smog in chemical solution；Extrusion moulding device
In cooling water circulation pipe use, cooling effectiveness is high and can realize needing controllable type cooling according to technique；
(7) total system after paper of the invention is separated, spray column median septum are Pall ring, make spray liquid in Bauer
Vortex is formed in the presence of ring and is rotated at a high speed, smog is washed at a high speed, further improve spraying effect；Bell mouth shape activated carbon
The setting of adsorption plate, improves effective adsorption area, strengthens adsorption effect；Rubber face or the use of quality of rubber materials, make citation roller
The extruding buffer-type of strip-shaped materials is carried out, it is to avoid excessive extrusion, affect pelletize quality；
(8) total system after paper of the invention is separated, the use of Fructus Vitis viniferae phenolic acid solution, to smog in phenyl into
The process for dividing is more targeted, and treatment effect is more preferable；The use of sodium hydroxide solution, can be processed in smog or in production process
The all sour gas for producing；The setting of automatic material smashing bar, improves the uniformity that material falls, and avoids extrusion molding mechanism from dallying,
Improve its efficiency；
(9) total system after paper of the invention is separated, the liquid level of chemical solution for box height 60～80%,
The usage amount of concentration of sodium hydroxide solution 5～8% and camphor ball lysate is 30～70 gs/kg, is inventor through long
The result that the production practices of phase draw, too low will affect treatment effect, too high, production cost can be improved；
(10) total system after paper of the invention is separated, is adapted to domestic refuse classification dualization classification not thorough
Present situation, device is compact to design, low cost of manufacture；Easily operated using process, can also be operated by computer monitor formula completely,
Safety coefficient is high, is easy to promote.
Description of the drawings
The present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is the extrusion moulding device and prilling granulator structural representation of the present invention；
Fig. 2 is the smoke treating device structural representation of the present invention.
In figure：1st, chemical solution treatment box；2nd, spray column；3rd, adsorption box；4th, vacuum pump；8th, granulating mechanism；9th, packer
Structure；11st, the first cell；12nd, the second cell；13rd, the 3rd cell；14th, the 4th cell；15th, bridge piece；16th, oily collection port；
17th, air distribution disk；18th, air distribution disk gas outlet；21st, mouth spray；22nd, shower；23rd, dividing plate；31st, activated carbon adsorption plate；32nd, adsorb
Hole；71st, feed hopper；72nd, extrusion molding mechanism；73rd, filter mechanism A；74th, filter mechanism B；75th, cooling shaping mechanism；76th, filter
Structure C；77th, cooling bay；80th, conveyer belt；81st, charging aperture；82nd, operating board；83rd, citation roller；84th, aerator；85th, holding tank；86、
Rotary cutter；87th, discharge nozzle；91st, aggregate bin；92nd, weighing and bagging platform；721st, propeller；722nd, heater；723rd, impurity is collected
Case；724th, smoke exhaust pipe.
Specific embodiment
With reference to specific embodiment, the present invention is described in detail.
Embodiment 1
A kind of paper of the present embodiment separate after total system, as depicted in figs. 1 and 2, including smoke treating device,
Extrusion moulding device and prilling granulator；Smoke treating device includes chemical solution treatment box 1, spray column 2 and adsorption box 3；Extrusion molding
Shaped device includes feed hopper 71, extrusion molding mechanism 72, filter mechanism and cooling bay 77；Prilling granulator include granulating mechanism (8) and
Package mechanism (9)；Wherein：Extrusion molding mechanism 72 includes propeller 721, heater 722, impurity collecting box 723 and smoke exhaust pipe 724；
Bottom of the propeller 721 in horizontal barrel-like structure, its left end and feed hopper 71 communicates, right-hand member and filter mechanism are communicated；Heater
722 outer surfaces for being covered in propeller 721；Impurity collecting box 723 is arranged on the right-hand member bottom surface of propeller 721 near filter mechanism
Place；Smoke exhaust pipe 724 is arranged on the right-hand member top surface of propeller 721；Cooling bay 77 is arranged on filter mechanism exit；At chemical solution
Reason case 1 is divided into the sealed vacuum case of several vertical cells, and in the present embodiment, vertical cell is 4, from left to right successively
For the first cell 11, the second cell 12, the 3rd cell 13 and the 4th cell 14, in the first cell 11, solution is calcium carbonate soln,
Concentration is 0.1%；It is camphor ball lysate in second cell 12 and the 3rd cell 13, addition is 30 gs/kg, the 4th cell
It is base mixed liquor in 14, in the present embodiment, is sodium hydroxide and calcium hydroxide mixed liquor, hydroxide ion in the 4th cell 14
Concentration is 3%；The liquid level of chemical solution for box height 60% in chemical solution treatment box 1；The liquid level of the first cell 11 it
On be provided with oily collection port 16；First cell 11 is connected with the smoke exhaust pipe 724 of extrusion moulding device by air inlet, the 4th cell
14 are connected by connecting tube with spray column 2, are connected by bridge piece 15, bridge piece 15 between the vertical cell in 2 for closing on
One end in the cell on chemical liquid level of solution, the other end is inserted into the cell bottom under the chemical solution liquid level of another cell
Portion；The bottom air inlet of spray column 2 is connected by connecting tube with chemical solution treatment box 1, the bottom of cervical region gas outlet and adsorption box 3
Portion's air inlet connection；The top of spray column 2 arranges mouth spray 21, and 2 spray liquid of spray column is 5% sodium hydroxide solution；Absorption
3 top of case arranges gas outlet by exhaustor and atmosphere, internal setting activated carbon adsorption plate 31, each activated carbon adsorption plate
Adsorption hole 32 is evenly distributed with 31.
The application of total system after the paper separation of the present embodiment, after start, the modeling skin fragment after paper is separated leads to
The propeller 721 that 71 freely falling body of feed hopper falls into extrusion molding mechanism 72 is crossed, under the continuous heating of heater 722, skin fragment is moulded
High temperature melt is carried out into fluid, then through filter mechanism filtration, it is impossible to the impurity of thawing falls when filter mechanism is advanced into
Drop down onto in impurity collecting box 723 and keep in, in heating process, the flue gas of generation is discharged by smoke exhaust pipe 724；Plastic liquid was passed through
The filtration and extrusion molding of filter structure, finally by the cooling of cooling bay 77, becomes the threaded plastic finished product for being suitable to pelletize processing；
Finally enter granulating mechanism pelletize and package mechanism packaging.
In heating process, the flue gas of generation is by quick after the first cell 11 in the entrance smoke treating device of smoke exhaust pipe 724
Less than 30 DEG C are cooled to, a part of smog generates calcareous plastic cement oil in the presence of alkalescence calcium carbonate soln；Calcareous plastic cement oil
Casing is discharged by 16 periodic collection of oily collection port, is utilized as during raw material secondary plasticizing；The smog for having neither part nor lot in reaction passes through
Bridge piece 15 is passed through below the liquid level of 13 camphor ball lysate of the second cell 12 and the 3rd cell and carries out deodorization twice, removes smoke abatement
There are the phenyl moieties such as sharp aroma, the toluene of low toxicity, dimethylbenzene in mist；After smog deodorization, is passed through by bridge piece 15
The base mixed liquor of four cells 14 carries out quaternization, removes the sour gas of the main component accounted in smog；In vacuum pump 4
Under effect, untreated completely smog is transported to the bottom of spray column 2, in the presence of the alkali liquor sprayed from mouth spray 21,
Sour gas is sufficiently reacted；After fully reacting, smog main component is carbon dioxide, aqueous vapor and smoke particle, is passed through
Adsorption box 3 carries out granular absorption, in the presence of activated carbon adsorption plate 31 and adsorption hole 32, after sufficiently being adsorbed, passes through
After detection is up to standard, air is drained into by exhaust chimney, such as not up to standard, two are carried out by return-air duct return smoke treating device
Secondary process.
Total system after the paper separation of the present embodiment, it is achieved that waste carton paper is moulded skin fragment after separating and reclaimed
Improve production efficiency, the purpose for reducing production cost, or assembly line work, labor strength are low.The smog of generation is through cigarette
The process of mist processing meanss, through detection, the aerofluxuss after absorption are fully achieved discharge standard, it is achieved that by waste carton paper point
From the purpose that smog during rear extrusion moulding carries out abundant process
Embodiment 2
Total system after a kind of paper separation of the present embodiment, with embodiment 1, difference is basic structure：
Extrusion moulding device also includes that cooling shaping mechanism 75, cooling shaping mechanism 75 and the 2nd road extrusion molding mechanism 72 pass through connecting tube phase
Logical；The right-hand member of cooling shaping mechanism 75 is communicated with filter mechanism C76, and cooling bay 77 is arranged on the exit of filter mechanism C76；Squeeze
Molding machine structure 72 arrange 2 roads, between communicated by connecting tube；Filter mechanism also has 2, is filter mechanism A73 and filter mechanism
B74, is communicated with the 1st and the 2nd road extrusion molding mechanism 72 respectively；Propeller 721 is spiral promotion device；Heater 722 adds for steam
Hot device；Smoke exhaust pipe 724 and smoke eliminator are communicated；Filter mechanism A73, filter mechanism B74 and filter mechanism C76 are changed for hydraulic pressure
Wire stitcher；Hydraulic screen replacing device is provided with two sets of filter screens；75 periphery of cooling shaping mechanism is provided with cooling water circulation pipe.Granulating mechanism 8
Including charging aperture 81, operating board 82, holding tank 85, rotary cutter 86 and discharge nozzle 87；Wherein：Charging aperture 81 and rotary cutter 86
It is fixed on 82 upper surface of operating board, holding tank 85 and is fixed on 82 lower surface of operating board；The import of charging aperture 81 passes through conveyer belt 80
With the device connection of modeling skin extrusion moulding, export and be connected with rotary cutter 86；Holding tank 85 is set at 86 blanking of rotary cutter, is kept in
Case 85 is communicated by discharge nozzle 87 and package mechanism 9；The mouth of pipe below the insertion liquid level of solution of bridge piece 15 is communicated with air distribution disk
17, the upper surface of each air distribution disk 17 is connected with bridge piece 15, and lower surface is evenly arranged with air distribution disk gas outlet 18, makes cigarette
Mist uniform outlet in chemical solution, improves treatment effect of the smog in chemical solution.Dividing plate 23 is Pall ring, makes spray liquid
Vortex is formed in the presence of Pall ring and is rotated at a high speed, smog is washed at a high speed, further improve spraying effect；Activated carbon is inhaled
Bell mouth shape structure of the attached plate 31 for mouth down, improves effective adsorption area, strengthens adsorption effect.3rd cell, 13 internalization
Solution be Fructus Vitis viniferae phenolic acid solution, addition be 50 gs/kg, the use of Fructus Vitis viniferae phenolic acid solution, to smog in phenyl moiety
Process more targeted, treatment effect is more preferable；2 spray liquid of spray column is sodium hydroxide solution；1 internalization of chemical solution treatment box
The liquid level for learning solution is the 80% of box height；The concentration of sodium hydroxide solution 8% of spray column 2.Second cell, 12 camphor ball adds
Enter amount for 50 gs/kg, be sodium hydroxide and calcium hydroxide mixed liquor in the 4th cell 14, hydroxide ion concentration is 5%.
Total system after a kind of paper separation of the present embodiment, substantially using process with embodiment 1, difference exists
In, the setting of 2 road extrusion molding mechanisms 72 plus cooling shaping mechanism 75, filter mechanism A73, filter mechanism B74 and filter mechanism C76,
Make the extrusion molding after 2 extrusion moldings, 2 filtrations and 1 cooling of fluidized plastics；The discharging of extrusion moulding device is bar
Material is delivered to charging aperture 81 through conveyer belt 80, granulates product in the guiding of charging aperture 81 and the continuous cutting-off of rotary cutter 86,
Again through discharge nozzle 87 conveying and package mechanism 9 pack, whole device uninterruptedly processes material, and pelletize is uniform, quality is steady
Fixed.The smoke treated efficiency of smoke treating device also improves a lot, and after measured, whole processing procedure smoke treated efficiency is carried
High by 30% or so.
Total system after a kind of paper separation of the present embodiment, propeller 721 is spiral promotion device, uniformly pushes away
Enter, it is to avoid during extrusion molding off and on, difficulty is brought to subsequent treatment；Heater 722 be steam heater, initial outlay
Few；2 road extrusion molding mechanisms 72 are arranged, and are conducive to the impurity that moulds in skin fragment to remove in batches, improve the purity of extrusion molding, be conducive to carrying
High yield quality, and prevent metal impurities from injuring filter mechanism；The setting of cooling shaping mechanism 75, be conducive to plastics by solid-state
Change buffer-type and enter accommodating extrusion molding, prevent plastic liquid from drastically lowering the temperature and causing irregular deformation；Hydraulic screen replacing device makes
With can reduce draping difficulty, improve draping efficiency, and realize uninterrupted production process；Mesh number filter mechanism A is little for internal screen
In filter mechanism B, implementation phase formula remove impurity；The use of cooling water circulation pipe, cooling effectiveness is high and can realize according to technique needs
Controllable type is cooled down.
Embodiment 3
Total system after a kind of paper separation of the present embodiment, with embodiment 2, difference is basic structure：
Automatic material smashing bar is set on feed hopper 71, it is to avoid because moulding skin relatively gently and not blanking in the feed hopper 71；Heater 722 adds for electromagnetism
Hot device；Extrusion molding mechanism is arranged and PLC connects temperature detection and monitor control mechanism.Package mechanism 9 includes aggregate bin 91 and weighs bag
Dress platform 92,91 upper end of aggregate bin and discharge nozzle 87, bottom end outlet and weighing and bagging platform 92 are communicated；Granulating mechanism 8 also includes drawing material
Roller 83, is arranged between charging aperture 81 and rotary cutter 86；Charging aperture 81 is in inside closing in shape；On holding tank 85 and discharge nozzle
87 relative sides arrange aerator 84, and 84 air outlet of aerator and holding tank 85 and discharge nozzle 87 are communicated；In citation roller 83
Roll surface arranges rubber face, and rotary cutter 86 is hobboing cutter group；The inwall of the first cell 11 arranges cooling water circulating device, with ensure into
The smog for entering cell is rapidly reduced to less than 30 DEG C.In chemical solution treatment box 1, the liquid level of chemical solution is box height
70%；The concentration of sodium hydroxide solution 7% of spray column 2.Second cell, 12 camphor ball addition is 70 gs/kg, the 3rd cell
13 Fructus Vitis viniferae phenolic acid solution additions are 70 gs/kg.Whole device is controlled by PLC and computer, and in chemical solution treatment box 1
With setting chemical concentrations sample point in spray column 2, gas componant sample point is set at exhaust chimney air inlet simultaneously and outer
PLC system connection even, whether up to standard to monitor chemical concentrations and gas discharge at any time.
Total system after a kind of paper separation of the present embodiment, it is achieved that full automation is produced, electromagnetic heater
The efficiency of heating surface can also be effectively improved；Aggregate bin 91 and the setting of weighing and bagging platform 92, are easy to collection and the collection intermediate package of product, carry
High production efficiency；Charging aperture 81 focuses on strip-shaped materials in inside closing in shape, is easy to rotary cutter 86 to concentrate cut-out；
The setting of aerator 84, plays a part of product cooling and material conveying, improves production efficiency；Rubber face citation roller 83 makes
With, make citation roller 83 carry out the extruding buffer-type of strip-shaped materials, it is to avoid excessive extrusion, affect pelletize quality, citation roller 83
Arranging to make strip-shaped materials carry out roller process before cutting, and surface is more smooth, makes pelletize more uniform；Temperature detection and
Monitor control mechanism can also effectively be monitored to technological temperature and be adjusted.After measured, production efficiency further increase 15% with
On.
The embodiment of the present invention is only that the preferred embodiment of the present invention is described, not to present inventive concept and model
Enclose and be defined, on the premise of without departing from design philosophy of the present invention, technical side of this area engineers and technicians to the present invention
Various modifications and improvement that case is made, all should fall into protection scope of the present invention.
Claims (10)
1. total system after a kind of paper is separated, including smoke treating device, extrusion moulding device and prilling granulator；Which is special
Levy and be：The smoke treating device includes chemical solution treatment box (1), spray column (2) and adsorption box (3)；Described it is extruded into
Type device includes feed hopper (71), extrusion molding mechanism (72), filter mechanism and cooling bay (77)；The prilling granulator includes comminutor
Structure (8) and package mechanism (9)；Wherein：
Described extrusion molding mechanism (72) include propeller (721), heater (722), impurity collecting box (723) and smoke exhaust pipe (724)；
The bottom of described propeller (721) in horizontal barrel-like structure, its left end and feed hopper (71) communicates, right-hand member and filter mechanism phase
Logical；Heater (722) are covered in the outer surface of propeller (721)；Impurity collecting box (723) are arranged on propeller
(721) right-hand member bottom surface is at filter mechanism；Smoke exhaust pipe (724) are arranged on the right-hand member top surface of propeller (721)；Described
Cooling bay (77) is arranged on filter mechanism exit；
Chemical solution treatment box (1) is divided into the sealed vacuum case of several vertical cells, one end by air inlet and
Smoke exhaust pipe (724) connection of the extrusion moulding device, the other end are connected by connecting tube with spray column (2), and 2 for closing on are hung down
Connected by bridge piece (15) between straight cell, each cell is interior filled with chemical solution, one end of bridge piece (15) every
In case on chemical liquid level of solution, the other end is inserted into the cell bottom under the chemical solution liquid level of another cell；The spray
The bottom air inlet for drenching tower (2) is connected by connecting tube with chemical solution treatment box (1), cervical region gas outlet and adsorption box (3)
Bottom air inlet is connected；The top of spray column (2) arranges mouth spray (21)；Adsorption box (3) top arranges gas outlet and passes through
Exhaustor and atmosphere, internal setting activated carbon adsorption plate (31), are evenly distributed with suction on each activated carbon adsorption plate (31)
Attached hole (32)；In chemical solution treatment box (1) and spray column (2), chemical concentrations sample point is set.
2. total system after paper according to claim 1 is separated, it is characterised in that：The smoke treating device
The vertical cell of chemical solution treatment box (1) be 4, be followed successively by from left to right the first cell (11), the second cell (12), the 3rd
Cell (13) and the 4th cell (14), wherein：The interior solution of first cell (11) be calcium carbonate soln, the second cell (12) and the 3rd
It is camphor ball lysate in cell (13), is base mixed liquor in the 4th cell (14), sets on the liquid level of the first cell (11)
It is equipped with oily collection port (16)；Described extrusion molding mechanism (72) arrange 2 roads, between communicated by connecting tube；The filter mechanism also has 2
Individual, it is filter mechanism A (73) and filter mechanism B (74), communicates with the 1st and the 2nd road extrusion molding mechanism (72) respectively；
The granulating mechanism (8) of the prilling granulator includes charging aperture (81), operating board (82), holding tank (85), rotary cutter
And discharge nozzle (87) (86)；Charging aperture (81) and rotary cutter (86) are fixed on operating board (82) upper surface, holding tank
(85) operating board (82) lower surface is fixed on；The import of charging aperture (81) is by conveyer belt (80) and extrusion moulding device
Cooling bay (77) connects, and outlet is connected with rotary cutter (86)；Holding tank (85), holding tank are set at rotary cutter (86) blanking
(85) communicated by discharge nozzle (87) and package mechanism (9).
3. total system after paper according to claim 2 is separated, it is characterised in that：The extrusion moulding device is also
Including cooling shaping mechanism (75), cooling shaping mechanism (75) and the 2nd road extrusion molding mechanism (72) are communicated by connecting tube；It is cooled to
The right-hand member of type mechanism (75) is communicated with filter mechanism C (76), and cooling bay (77) is arranged on the exit of filter mechanism C (76)；Institute
Package mechanism (9) is stated including aggregate bin (91) and weighing and bagging platform (92), aggregate bin (91) upper end and discharge nozzle (87) phase
Lead to, bottom end outlet and weighing and bagging platform (92) are communicated.
4. total system after paper according to claim 3 is separated, it is characterised in that：The spray of spray column (2)
Drench mouth (21) and be connected with the shower (22) for being inserted to bottom of towe；Bridge piece between spray column (2) and chemical solution treatment box (1)
(15) vacuum pump (4) is provided with；Described propeller (721) are spiral promotion device；Described heater (722) are electromagnetic heater
Or steam heater；Granulating mechanism (8) also include citation roller (83), be arranged on charging aperture (81) and rotary cutter (86) it
Between；Described charging aperture (81) are in inside closing in shape.
5. total system after paper according to claim 4 is separated, it is characterised in that：Described spray column (2) are internal
Equidistantly it is arranged with dividing plate (23) from top to bottom in parallel, on each dividing plate (23) and shower (22), is evenly arranged with through hole,
Spray column (2) spray liquid is alkali liquor；Filter mechanism A (73), filter mechanism B (74) and filter mechanism C (76) are changed for hydraulic pressure
Wire stitcher；The hydraulic screen replacing device is provided with two sets of filter screens；Set in the side that the holding tank (85) is upper and discharge nozzle (87) is relative
Aerator (84) is put, aerator (84) air outlet and holding tank (85) and discharge nozzle (87) are communicated.
6. total system after paper according to claim 5 is separated, it is characterised in that：Described bridge piece (15) insert
The mouth of pipe for entering below liquid level of solution is communicated with air distribution disk (17), and the upper surface of each air distribution disk (17) is connected with bridge piece (15)
Logical, lower surface is evenly arranged with air distribution disk gas outlet (18)；Cooling shaping mechanism (75) periphery is provided with cooling water circulation
Pipe.
7. total system after paper according to claim 6 is separated, it is characterised in that：Described dividing plate (23) are Bauer
Ring；The bell mouth shape structure of described activated carbon adsorption plate (31) for mouth down；In the roll surface of the citation roller (83), rubber is set
Face or the directly citation roller (83) for quality of rubber materials, described rotary cutter (86) are hobboing cutter group.
8. total system after paper according to claim 7 is separated, it is characterised in that：In 3rd cell (13)
Chemical solution is Fructus Vitis viniferae phenolic acid solution；Spray column (2) spray liquid is sodium hydroxide solution；Arrange certainly on the feed hopper 71
Move and smash material bar.
9. total system after paper according to claim 7 is separated, it is characterised in that：The chemical solution treatment box
(1) liquid level of interior chemical solution for box height 60～80%；It is camphor ball in second cell (12) and the 3rd cell (13)
Lysate, usage amount are 30～70 gs/kg.
10. total system after paper according to claim 8 is separated, it is characterised in that：The hydrogen of spray column (2)
Sodium hydroxide solution concentration 5～8%.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611178629.0A CN106696116B (en) | 2015-05-15 | 2015-05-15 | The operating method of total system after a kind of separation of paper |
| CN201510249526.8A CN104816403B (en) | 2015-05-15 | 2015-05-15 | Total system after a kind of paper separation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510249526.8A CN104816403B (en) | 2015-05-15 | 2015-05-15 | Total system after a kind of paper separation |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611178629.0A Division CN106696116B (en) | 2015-05-15 | 2015-05-15 | The operating method of total system after a kind of separation of paper |
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| Publication Number | Publication Date |
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| CN104816403A CN104816403A (en) | 2015-08-05 |
| CN104816403B true CN104816403B (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510249526.8A Expired - Fee Related CN104816403B (en) | 2015-05-15 | 2015-05-15 | Total system after a kind of paper separation |
| CN201611178629.0A Expired - Fee Related CN106696116B (en) | 2015-05-15 | 2015-05-15 | The operating method of total system after a kind of separation of paper |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611178629.0A Expired - Fee Related CN106696116B (en) | 2015-05-15 | 2015-05-15 | The operating method of total system after a kind of separation of paper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108453926B (en) * | 2018-02-06 | 2023-10-31 | 瑞安市君诚塑胶制造有限公司 | Processing equipment for preparing nylon particles from nylon return materials |
| CN117258503A (en) * | 2023-11-23 | 2023-12-22 | 山东华顺环保科技股份有限公司 | Hazardous waste smelting furnace tail gas purifying equipment and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2000062939A (en) * | 1998-08-21 | 2000-02-29 | Kawasaki Steel Corp | Method and device for preventing raise of dust in carrying raw material |
| JP2000320967A (en) * | 1999-05-10 | 2000-11-24 | Katsumi Iida | Liquid-containing waste evacuation drying device |
| CN101219566B (en) * | 2008-01-04 | 2012-02-22 | 沈永灶 | Waste plastics processing system |
| CN201389877Y (en) * | 2009-03-03 | 2010-01-27 | 福建恒利纸业有限公司 | Paper rewinder rim charge reclaiming device |
| CN203323492U (en) * | 2012-11-23 | 2013-12-04 | 华南再生资源（中山）有限公司 | Automatic discharge multi-stage drying device |
| CN103128869B (en) * | 2013-02-06 | 2014-12-24 | 费洪福 | Waste plastic recycling system |
| CN204604654U (en) * | 2015-05-15 | 2015-09-02 | 马鞍山华诚塑业有限公司 | Total system after a kind of paper is separated |
-
2015
- 2015-05-15 CN CN201510249526.8A patent/CN104816403B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN104816403A (en) | 2015-08-05 |
| CN106696116B (en) | 2018-08-28 |
| CN106696116A (en) | 2017-05-24 |
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Effective date of registration: 20200103 Address after: 238100 Science and Technology Incubator of Hanshan Economic Development Zone, Ma'anshan City, Anhui Province, 2nd Floor of Building 3 Patentee after: Ma'anshan Huasheng Environmental Protection Technology Co.,Ltd. Address before: 243000 Anhui city of Ma'anshan province red mouth Cihu road hi tech Development Zone and ginkgo Avenue intersection northeast corner Patentee before: MA'ANSHAN HUACHENG PLASTIC INDUSTRY CO.,LTD. |
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