CN104815689A - HPPO catalyst production process - Google Patents

HPPO catalyst production process Download PDF

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Publication number
CN104815689A
CN104815689A CN201510115277.3A CN201510115277A CN104815689A CN 104815689 A CN104815689 A CN 104815689A CN 201510115277 A CN201510115277 A CN 201510115277A CN 104815689 A CN104815689 A CN 104815689A
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hppo
crystallization
molecular sieve
solution
catalyst
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CN104815689B (en
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汤广斌
甘世杰
刘旭
王红
郭建水
刘志明
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Henan Hongkang Clean Energy Co Ltd
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Henan Hongkang Clean Energy Co Ltd
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Abstract

The invention relates to an HPPO catalyst production process. The raw materials include tetraethyl orthosilicate, tetrabutyl titanate, tetrapropylammonium hydroxide (TPAOH), tetrapropylammonium bromide (TPABr), isopropanol and the like. The equipment includes a crystallization reactor, a storage tank, a filtering device, a heat exchanger, a pump, an air compressor and the like. The production process consists of gelatinizing, aging, crystallization, alkali treatment, acid activation, separation, drying, roasting and other procedures. In the reaction of catalyzing propylene epoxidation with the HPPO catalyst prepared by the production process to prepare epoxypropane, pollution-free low concentration hydrogen peroxide can be adopted as the oxidizing agent, and the problems of complex process and environmental pollution in the traditional process can be avoided. The production process has the advantages of energy saving, economical efficiency, environmental friendliness and the like that are incomparable by the traditional system.

Description

The technological process of a kind of HPPO Catalyst Production
Technical field
The present invention relates to catalyst preparing production field, the technological process of especially a kind of HPPO Catalyst Production.
Background technology
HPPO method is the new technology that hydrogen peroxide catalyzed epoxidation propylene produces expoxy propane, only produces expoxy propane and water in production process.Compared with traditional Synthesis of Propylene Oxide, HPPO technical process is simple, process unit floor space is little, and required auxiliary facility is also less, and investment and cost can reduce 25%, discharge of wastewater can reduce 70%-80%, energy consumption can reduce 35%, and product yield is high simultaneously, no coupling product, pollution-free, belong to cleaning procedure.
Produce in expoxy propane process in HPPO method, the selection of catalyst is even more important, and has domesticly carried out developmental research to the selection of this method catalyst in recent years, achieves good effect with tungsten-containing catalyst and phosphoric acid heteropolyacid salt catalyst.TS-1 HTS is introduced by transition metal titanium to have a kind of novel titanosilicate with excellent clean catalytic oxidization performance formed in the framework of molecular sieve of MFI structure, identical with the skeleton structure of ZSM-5 molecular sieve.TS-1 molecular sieve not only has the catalysed oxidn of titanium, but also the shape of selecting with MFI molecular sieve acts on and excellent stability.
TS-1 molecular sieve is prepared in propylene oxide reaction at catalytic epoxidation of propone, free of contamination low concentration hydrogen peroxide can be adopted as oxidant, avoid the problem of traditional handicraft process complexity and contaminated environment, there is unrivaled energy-conservation, the advantage such as economy and environment is friendly of traditional system, and there is good reaction selectivity, there is good prospects for commercial application.
Summary of the invention
Main purpose of the present invention is to provide the technological process of a kind of HPPO Catalyst Production, comprises the operations such as plastic, ageing, crystallization, alkali treatment, acid activation, separation, drying, roasting.The HPPO catalyst adopting this technique to prepare is prepared in propylene oxide reaction at catalytic epoxidation of propone, free of contamination low concentration hydrogen peroxide can be adopted as oxidant, avoid the problem of traditional handicraft process complexity and contaminated environment, there is unrivaled energy-conservation, the advantage such as economy and environment is friendly of traditional system, and there is good reaction selectivity, there is good prospects for commercial application.
According to the technological process of HPPO Catalyst Production, its raw material comprises ethyl orthosilicate, butyl titanate, TPAOH, 4-propyl bromide, isopropyl alcohol etc.; Equipment comprises crystallization device, storage tank, filter plant, heat exchanger, pump, air compressor machine etc.Its technological process of production comprises the operations such as plastic, ageing, crystallization, alkali treatment, acid activation, separation, drying, roasting.
Brief Introduction of Process:
(1) plastic: by distilled water, ethyl orthosilicate and TPABr with mol ratio (150 ~ 200): (5 ~ 10): 1 joins in crystallization device, adjusts pH to be 9 ~ 11 with ethanol ammonium, at room temperature stirs 0.5 ~ 2h, by H 2o 2solution, butyl titanate, isopropyl alcohol are with mol ratio (1 ~ 6): 1: after (20 ~ 30) mix, slowly join in above-mentioned crystallization device, wherein the mol ratio of butyl titanate and ethyl orthosilicate is 1: (30 ~ 70), stirring at room temperature 0.5 ~ 2h, be warming up to 60 ~ 90 DEG C except alcohol, suitable moisturizing in process, altogether except alcohol 2 ~ 5h, obtains colloidal sol.
(2) ageing: add a small amount of TS-1 molecular sieve crystal seed in above-mentioned colloidal sol, room temperature lower seal ageing 2 ~ 24h.
(3) crystallization: be warming up to 120 ~ 200 DEG C of crystallization 12 ~ 150h after ageing, after filtration, washing, after 110 ~ 150 DEG C of dryings in 350 ~ 800 DEG C of roasting 3 ~ 10h, obtain TS-1 molecular screen primary powder.
(4) alkali treatment: by water, TPAOH and TS-1 molecular screen primary powder by weight (5 ~ 50): (0.5 ~ 5): 1 joins in crystallization device successively, stirring at room temperature 0.5 ~ 5h, be warming up to 120 ~ 200 DEG C of crystallization 12 ~ 150h under sealing, after filtration, washing, obtain the TS-1 molecular sieve after alkali treatment after 110 ~ 150 DEG C of dryings.
(5) acid activation: by H 2sO 4solution (0.25M), H 2o 2tS-1 molecular sieve after solution, alkali treatment is with weight ratio (10 ~ 30): (0.5 ~ 5): 1 joins in the tank diameter of band heating successively, be warming up to process 1 ~ 6h, after filtration, washing, after 110 ~ 150 DEG C of dryings in 350 ~ 800 DEG C of roasting 3 ~ 10h, obtain HPPO catalyst.
Compared with prior art add H in plastic process 2o 2form complex compound with titanium, prevent the hydrolytic precipitation of butyl titanate, protection butyl titanate; suppress the hydrolysis of butyl titanate; add isopropyl alcohol and suppress the hydrolysis of butyl titanate, the hydrolysis rate making the hydrolysis rate of butyl titanate and ethyl orthosilicate quite, is formed with great role to TS-1 molecular sieve.The step that the present invention in turn introduces acid treatment activation after alkali treatment secondary crystallization effective selectivity can remove extra-framework titanium in molecular sieve, and modified catalysts activity is improved significantly, and hydrogen peroxide can assist the extra-framework titanium removed in molecular sieve.
The HPPO catalyst adopting this technological process of production to prepare is prepared in propylene oxide reaction at catalytic epoxidation of propone, free of contamination low concentration hydrogen peroxide can be adopted as oxidant, avoid the problem of traditional handicraft process complexity and contaminated environment, there is unrivaled energy-conservation, the advantage such as economy and environment is friendly of traditional system, and there is good reaction selectivity, there is good prospects for commercial application.
Detailed description of the invention
Embodiment 1
(1) 205kg distilled water, 129kg ethyl orthosilicate, 19.26kg ethanol ammonium and 17.20kgTPABr are joined stirring at room temperature 30min in crystallization device successively, add 8.26kg H 2o 2, stir 5min, 4.6kg butyl titanate be dissolved in after 18.2kg isopropyl alcohol mixes, slowly join in above-mentioned crystallization device (about 30min adds), stirring at room temperature 1h, be warming up to 80 DEG C except alcohol, every 30min moisturizing, to liquid level before alcohol, altogether except alcohol 3h, obtains colloidal sol.
(2) in above-mentioned colloidal sol, 1.65kg TS-1 molecular sieve crystal seed is added, room temperature lower seal ageing 24h.
(3) be warming up to 175 DEG C of crystallization 72h after ageing, after filtration, washing and 120 DEG C of dryings, obtain TS-1 molecular screen primary powder after 550 DEG C of roasting 6h.
(4) by part by weight be 11.5: 1.5: 1 water, TPAOH and TS-1 molecular screen primary powder join in the crystallization device of stirring successively, stirring at room temperature 2h, be warming up to 175 DEG C of crystallization 48h under sealing, after filtration, obtain the TS-1 molecular sieve after alkali treatment after washing and 120 DEG C of dryings.
(5) by ratio be 15 (L): 1.5 (kg): the H of 1 (kg) 2sO 4solution (0.25M), H 2o 2tS-1 molecular sieve after solution (27.5wt%), alkali treatment join successively band heating tank diameter in stir, be warming up to 85 DEG C process 2.5h, after filtration, washing, 120 DEG C of rear 550 DEG C of roasting 6h of drying, obtain HPPO catalyst.
Comparative example 1
Adopt Ludox, titanium sulfate, TPAOH is template, and add ammoniacal liquor and regulate basicity, deionized water is in 1: 0.013-0.035: 0.025-0.2: 25-45: 15-35 ratio, wherein Si/TPA +=0.08 and different order of addition mixing glue, with ammoniacal liquor (NH 3) regulate glue basicity, add crystal seed, and ceaselessly stir, stir after 1-5 hour, made coagulant liquid is proceeded in the special polytetrafluoroethylene (PTFE) autoclave of microwave (30ml/100ml), regulate microwave power 400W-1600W not, crystallization temperature is 160-180 DEG C, crystallization 2-30h, then taking out cooling, filter, is repeatedly neutral to filtrate with distilled water washing, and then drying (> 12 hours), 550 DEG C of high-temperature roasting 5-10 hour, obtain the former powder of titanium-silicon molecular sieve TS-1.Former for the TS-1 of above-mentioned gained powder is mixed with ammonia spirit, PH 8-13 is regulated to keep temperature 130-190 DEG C, crystallization 24-72 hour again under autogenous hydrothermal pressure, after filtration, washing, after drying, at 500-600 DEG C, roasting 5-6 hour obtains titanium-silicon molecular sieve catalyst sample.
Comparative example 2
In the first step, the TS-1 molecular screen primary powder of non-roasting: weight ratio=1 of acid compound solution: 50, the concentration of acid compound solution is 2.0mol/l, and acid compound is nitric acid;
In second step, the reactant mixture that the first step obtains reacts and obtains titanium-silicon molecular sieve catalyst sample in 20 hours at 120 DEG C.
Comparative example 3
In 2 liters of stainless steel reactors, add 400 grams of propylene, 12 grams of SiO2/TiO2 mol ratios are the titanium-silicon molecular sieve TS-1 catalyst of 50, and reaction pressure is 2.8MPa, be heated to 40 DEG C, then add 60 gram of 30 % by weight H2O2, under agitation, react and obtain titanium-silicon molecular sieve catalyst sample in 20 hours.
Test result contrast catalyst being used for HPPO is as follows:
X h2O2: hydrogen peroxide conversion ratio;
S pO: expoxy propane is selective;
Y pO: expoxy propane yield;
U h2O2: hydrogen peroxide effective rate of utilization.

Claims (5)

1. the technological process of HPPO Catalyst Production, is characterized in that, comprises the steps:
(1) plastic: distilled water, ethyl orthosilicate and TPABr are joined in crystallization device, adjusts pH to be 9 ~ 11 with ethanol ammonium, at room temperature stirs 0.5 ~ 2h, by H 2o 2solution, butyl titanate, isopropyl alcohol mix and slowly join in above-mentioned crystallization device afterwards, stirring at room temperature 0.5 ~ 2h, are warming up to 60 ~ 90 DEG C except alcohol, suitable moisturizing in process, remove alcohol 2 ~ 5h altogether, obtain colloidal sol;
(2) ageing: add a small amount of TS-1 molecular sieve crystal seed in above-mentioned colloidal sol, room temperature lower seal ageing 2 ~ 24h.
(3) crystallization: be warming up to 120 ~ 200 DEG C of crystallization 12 ~ 150h after ageing, after filtration, washing, after 110 ~ 150 DEG C of dryings in 350 ~ 800 DEG C of roasting 3 ~ 10h, obtain TS-1 molecular screen primary powder.
(4) alkali treatment: water, TPAOH and TS-1 molecular screen primary powder are joined in crystallization device successively, stirring at room temperature 0.5 ~ 5h, be warming up to 120 ~ 200 DEG C of crystallization 12 ~ 150h under sealing, after filtration, washing, obtain the TS-1 molecular sieve after alkali treatment after 110 ~ 150 DEG C of dryings.
(5) acid activation: by H 2sO 4solution (0.25M), H 2o 2tS-1 molecular sieve after solution, alkali treatment joins in the tank diameter of band heating successively, hyperthermic treatment 1 ~ 6h, after filtration, washing, after 110 ~ 150 DEG C of dryings in 350 ~ 800 DEG C of roasting 3 ~ 10h, obtain HPPO catalyst.
2. HPPO Catalyst Production according to claim 1 technological process, is characterized in that, in step 1, distilled water, ethyl orthosilicate and TPABr are with mol ratio (150 ~ 200): (5 ~ 10): 1 joins in crystallization device, H 2o 2solution, butyl titanate, isopropyl alcohol are with mol ratio (1 ~ 6): 1: (20 ~ 30) mix, and wherein the mol ratio of butyl titanate and ethyl orthosilicate is 1: (30 ~ 70).
3. HPPO Catalyst Production according to claim 1 technological process, is characterized in that, in step 2, the mol ratio of TS-1 molecular sieve crystal seed and ethyl orthosilicate is 1:(150 ~ 200).
4. HPPO Catalyst Production according to claim 1 technological process, is characterized in that, in step 4, water, TPAOH and TS-1 molecular screen primary powder are by weight (5 ~ 50): (0.5 ~ 5): 1 joins in crystallization device successively.
5. HPPO Catalyst Production according to claim 1 technological process, is characterized in that, H in step 2sO 4solution (0.25M), H 2o 2tS-1 molecular sieve after solution, alkali treatment is with weight ratio (10 ~ 30): (0.5 ~ 5): 1 joins in the tank diameter of band heating successively.
CN201510115277.3A 2015-03-17 2015-03-17 A kind of HPPO Catalyst Productions technological process Expired - Fee Related CN104815689B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354875A (en) * 1993-12-23 1994-10-11 Uop Epoxidation of olefins using a titania-supported titanosilicate
CN1256273A (en) * 1998-12-09 2000-06-14 中国石油化工集团公司 Equipment and procedure for epoxidizing propylene with hydrogen peroxide solution
CN1294585A (en) * 1998-03-24 2001-05-09 索尔维公司 Method for making oxirane
US6288004B1 (en) * 1998-05-19 2001-09-11 Enichem S.P.A. Activation method of titanium silicalite
CN101913620A (en) * 2010-07-20 2010-12-15 大连理工大学 Method for quickly synthesizing small-crystallite titanium-silicon molecular sieve in cheap system
CN102424398A (en) * 2011-09-08 2012-04-25 湘潭大学 Method for rapid synthesis of titanium silicate molecular sieve
CN102616806A (en) * 2012-04-20 2012-08-01 上海卓悦化工科技有限公司 Method for preparing high-performance titanium and silicon molecular sieve
CN104291352A (en) * 2014-09-30 2015-01-21 浙江大学 Method for preparing and modifying titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve catalyst in ketone oximation

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354875A (en) * 1993-12-23 1994-10-11 Uop Epoxidation of olefins using a titania-supported titanosilicate
CN1294585A (en) * 1998-03-24 2001-05-09 索尔维公司 Method for making oxirane
US6288004B1 (en) * 1998-05-19 2001-09-11 Enichem S.P.A. Activation method of titanium silicalite
CN1256273A (en) * 1998-12-09 2000-06-14 中国石油化工集团公司 Equipment and procedure for epoxidizing propylene with hydrogen peroxide solution
CN101913620A (en) * 2010-07-20 2010-12-15 大连理工大学 Method for quickly synthesizing small-crystallite titanium-silicon molecular sieve in cheap system
CN102424398A (en) * 2011-09-08 2012-04-25 湘潭大学 Method for rapid synthesis of titanium silicate molecular sieve
CN102616806A (en) * 2012-04-20 2012-08-01 上海卓悦化工科技有限公司 Method for preparing high-performance titanium and silicon molecular sieve
CN104291352A (en) * 2014-09-30 2015-01-21 浙江大学 Method for preparing and modifying titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve catalyst in ketone oximation

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
XIAOXUE WU等: "Effect of TS-1 treatment by tetrapropyl ammonium hydroxide on cyclohexanone ammoximation", 《CATALYSIS COMMUNICATIONS》 *

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