CN104807683B - A kind of cable cover(ing) apparatus for cutting insulation layer - Google Patents
A kind of cable cover(ing) apparatus for cutting insulation layer Download PDFInfo
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- CN104807683B CN104807683B CN201510229266.8A CN201510229266A CN104807683B CN 104807683 B CN104807683 B CN 104807683B CN 201510229266 A CN201510229266 A CN 201510229266A CN 104807683 B CN104807683 B CN 104807683B
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- 238000009413 insulation Methods 0.000 title claims description 10
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 230000004888 barrier function Effects 0.000 claims 1
- 238000005070 sampling Methods 0.000 abstract description 7
- 230000006835 compression Effects 0.000 abstract description 6
- 238000007906 compression Methods 0.000 abstract description 6
- 238000012360 testing method Methods 0.000 abstract description 6
- 230000032683 aging Effects 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000003878 thermal aging Methods 0.000 description 1
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Abstract
本发明涉及一种切割装置,具体涉及一种获取用于测试电缆老化性能试验试样的电缆护套绝缘层切割装置。其结构包括平台底座,在所述平台底座上设有能够上下运动的用于压紧电缆的压紧台,所述的压紧台顶端设有V型槽,在所述V型槽的底部设有狭缝,切割刀设置在所述压紧台的上方,所述切割刀的刀刃穿过所述压紧台V型槽的狭缝,并能沿所述狭缝运动将电缆护套绝缘层沿轴向切开。本发明所述的装置结构简单,操作便捷,取样成功率大幅提高,减少取样工作时间。
The invention relates to a cutting device, in particular to a cutting device for the insulating layer of a cable sheath for obtaining test samples for testing cable aging performance. Its structure includes a platform base, on which a compression platform capable of moving up and down is provided for compressing cables, a V-shaped groove is provided at the top of the compression platform, and a V-shaped groove is provided at the bottom of the V-shaped groove. There is a slit, and the cutting knife is arranged above the pressing table, and the blade of the cutting knife passes through the slit of the V-shaped groove of the pressing table, and can move along the slit to remove the insulating layer of the cable sheath. Cut along the axis. The device of the invention has the advantages of simple structure, convenient operation, greatly improved sampling success rate, and reduced sampling working time.
Description
技术领域technical field
本发明涉及一种切割装置,具体涉及一种获取用于测试电缆老化性能试验试样的电缆护套绝缘层切割装置。The invention relates to a cutting device, in particular to a cutting device for the insulating layer of a cable sheath for obtaining test samples for testing cable aging performance.
背景技术Background technique
在核电站中,使用了大量的各种电缆,包括信号电缆、控制电缆、电力电缆等。由于电缆的使用环境存在一定的放射性剂量及温度,因此,电缆在使用环境下的老化情况决定了电缆在核电站中的使用寿命。为了保证核电站在服役期间内的安全,核级电缆在使用前,需对其进行辐照及热老化研究。电缆的护套及绝缘层拉伸性能变化是评价电缆老化性能的重要指标。由于拉伸试验对试样的加工要求比较高,在制样过程中必须保证护套及绝缘层的完整性及均匀性。In nuclear power plants, a large number of various cables are used, including signal cables, control cables, power cables, etc. Due to the certain radioactive dose and temperature in the use environment of the cable, the aging condition of the cable in the use environment determines the service life of the cable in the nuclear power plant. In order to ensure the safety of nuclear power plants during their service, nuclear-grade cables need to be subjected to radiation and thermal aging research before use. The change of tensile properties of cable sheath and insulation layer is an important index to evaluate the aging performance of cables. Due to the relatively high processing requirements for the sample in the tensile test, the integrity and uniformity of the sheath and the insulating layer must be ensured during the sample preparation process.
目前,由于需要进行测试的电缆种类繁多,材料、种类、尺寸、绝缘护套的封装方式等均有很多类型,电缆护套及绝缘层切割难点在于切口要平滑、顺直,同时不能破坏电缆护套及绝缘层,以保证拉伸试样的制样成功率及数量,同时提高制样效率。由于电缆内导线是缠绕的,在切割开电缆护套后,导线呈扭曲状,采用手工方式进行取样,无法保证切口整齐,不仅效率低,同时制成的试样精度差,造成其性能测试结果分散,规律性较差。为了提高制样效率和制样精度,根据电缆的特点,设计出电缆护套绝缘层切割装置,以保证试验的有效进行。At present, due to the wide variety of cables that need to be tested, there are many types of materials, types, sizes, and packaging methods of the insulating sheath. Cover and insulating layer to ensure the success rate and quantity of sample preparation of tensile samples, while improving the efficiency of sample preparation. Because the wires in the cable are wound, the wires are twisted after cutting the cable sheath. Manual sampling cannot ensure that the cuts are neat. Not only is the efficiency low, but the accuracy of the samples made is poor, resulting in performance test results. Scattered and less regular. In order to improve the sample preparation efficiency and sample preparation accuracy, according to the characteristics of the cable, a cable sheath insulation layer cutting device is designed to ensure the effective conduct of the test.
发明内容Contents of the invention
本发明的目的是提供一种电缆护套绝缘层切割装置,该装置结构简单,操作便捷,取样成功率大幅提高,减少了取样工作时间。The object of the present invention is to provide a cable sheath insulating layer cutting device, which has a simple structure, convenient operation, greatly improved sampling success rate and reduced sampling working time.
本发明的技术方案如下:一种电缆护套绝缘层切割装置,包括平台底座,在所述平台底座上设有能够上下运动的用于压紧电缆的压紧台,所述的压紧台顶端设有V型槽,在所述V型槽的底部设有狭缝,切割刀设置在所述压紧台的上方,所述切割刀的刀刃穿过所述压紧台V型槽的狭缝,并能沿所述狭缝运动将电缆护套绝缘层沿轴向切开。The technical scheme of the present invention is as follows: a cable sheath insulating layer cutting device, including a platform base, on which a pressing table capable of moving up and down for pressing cables is arranged, and the top end of the pressing table A V-shaped groove is provided, a slit is arranged at the bottom of the V-shaped groove, a cutting knife is arranged above the pressing table, and the blade of the cutting knife passes through the slit of the V-shaped groove of the pressing table , and can move along the slit to cut the insulating layer of the cable sheath axially.
进一步,如上所述的电缆护套绝缘层切割装置,其中,所述平台底座上部的水平台面设有若干条相互平行的插槽;所述压紧台的竖向截面呈“Λ”形,压紧台的两个侧边分别由若干条插板组成,所述插板能够分别插入所述平台底座水平台面的插槽内。Further, the above-mentioned cable sheath insulation layer cutting device, wherein, the horizontal surface of the upper part of the platform base is provided with several parallel slots; the vertical section of the pressing table is "Λ" shaped, and the pressing The two sides of the tight platform are respectively composed of several inserting plates, and the inserting plates can be respectively inserted into the slots on the horizontal surface of the platform base.
进一步,如上所述的电缆护套绝缘层切割装置,其中,在所述平台底座的水平台面上以及所述压紧台的各条插板上设有供螺杆穿过的长槽,压紧台通过穿过长槽的螺杆和起锁紧作用的螺母固定在压紧位置。Further, the above-mentioned cable sheath insulation layer cutting device, wherein, on the horizontal surface of the platform base and each plug plate of the pressing table, there are long slots for the screw to pass through, and the pressing table It is fixed in the pressing position by the screw rod passing through the long slot and the locking nut.
本发明的有益效果如下:本发明提供了一种适合不同尺寸电缆护套及绝缘层的切割装置,该装置能够压紧电缆,使电缆呈直线状;然后使用切割刀沿电缆轴向进行切割,完成电缆护套及绝缘层的取样,该装置不仅满足了试验标准的要求,同时方便试样的装卡,简单可靠,工作效率高。The beneficial effects of the present invention are as follows: the present invention provides a cutting device suitable for cable sheaths and insulating layers of different sizes, the device can compress the cable so that the cable is in a straight line; then use a cutting knife to cut along the axial direction of the cable, Complete the sampling of the cable sheath and insulation layer, the device not only meets the requirements of the test standard, but also facilitates the clamping of the sample, is simple and reliable, and has high working efficiency.
附图说明Description of drawings
图1为本发明具体实施方式中电缆护套绝缘层切割装置结构示意图;Fig. 1 is the structural representation of cable sheath insulating layer cutting device in the specific embodiment of the present invention;
图2为具体实施方式中平台底座的端面示意图;Fig. 2 is the schematic diagram of the end face of the platform base in the specific embodiment;
图3为具体实施方式中压紧台的端面示意图;Fig. 3 is the schematic diagram of the end face of the compression table in the specific embodiment;
图4为具体实施方式中切割刀的端面示意图。Fig. 4 is a schematic view of the end face of the cutting knife in the specific embodiment.
图中:1.平台底座、2.压紧台、3.切割刀、4.螺母、5.螺杆、6.长槽(位于平台底座)、7.长槽(位于压紧台)、8.V型槽、9.刀刃。In the figure: 1. Platform base, 2. Press table, 3. Cutting knife, 4. Nut, 5. Screw, 6. Long slot (located at the platform base), 7. Long slot (located at the press table), 8. V-groove, 9. blade.
具体实施方式detailed description
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明所提供的电缆护套绝缘层切割装置主要由平台底座1、压紧台2、切割刀3组成。平台底座1上设置能够上下运动的用于压紧电缆的压紧台2,压紧台2顶端设有V型槽,在所述V型槽的底部设有狭缝,切割刀3设置在所述压紧台2的上方,切割刀3的刀刃穿过所述压紧台V型槽的狭缝,并能沿所述狭缝运动(即沿图1中箭头的方向运动)将电缆护套绝缘层沿轴向切开。As shown in FIG. 1 , the cable sheath insulating layer cutting device provided by the present invention is mainly composed of a platform base 1 , a pressing table 2 and a cutting knife 3 . The platform base 1 is provided with a compacting table 2 that can move up and down and is used to compress the cables. The top of the compacting table 2 is provided with a V-shaped groove, and a slit is provided at the bottom of the V-shaped groove. The cutting knife 3 is arranged on the Above the pressing table 2, the blade of the cutting knife 3 passes through the slit of the V-shaped groove of the pressing table, and can move along the slit (that is, move in the direction of the arrow in Figure 1) to remove the cable sheath The insulating layer is cut along the axial direction.
在本实施例中,平台底座1为n形结构,包括一个上部的水平台面以及两个竖向的侧壁,如图2所示。平台底座1上部水平台面开有若干条相互平行的插槽,在水平台面上还设有贯通整个台面的长槽6,用于水平插入螺杆5。In this embodiment, the platform base 1 is an n-shaped structure, including an upper horizontal platform and two vertical side walls, as shown in FIG. 2 . The upper horizontal surface of the platform base 1 has several slots parallel to each other, and a long groove 6 that runs through the entire surface is also provided on the horizontal surface for horizontally inserting the screw rod 5 .
压紧台2插接在平台底座1上部的水平台面,竖向截面呈“Λ”形结构,顶端设有V型槽8,V型槽8的底部具有狭缝,如图3所示。压紧台2的两个侧边分别由若干条插板组成,所述插板能够分别插入所述平台底座1的水平台面的插槽内,见图1。压紧台2的各条插板上也设有供螺杆5穿过的长槽7,螺杆5水平穿过平台底座的长槽6以及压紧台的长槽7,待调整压紧台2的位置后,通过旋紧螺母4,将压紧台固定。The pressing platform 2 is plugged into the upper horizontal surface of the platform base 1, and the vertical section is in the shape of "Λ", with a V-shaped groove 8 at the top, and a slit at the bottom of the V-shaped groove 8, as shown in Figure 3 . The two sides of the pressing platform 2 are respectively composed of several inserting plates, and the inserting plates can be respectively inserted into slots on the horizontal surface of the platform base 1, as shown in FIG. 1 . Each inserting plate of the compression table 2 is also provided with a long slot 7 for the screw rod 5 to pass through, and the screw rod 5 horizontally passes through the long slot 6 of the platform base and the long slot 7 of the compression table. After the position, by tightening the nut 4, the compression table is fixed.
切割刀3放置在压紧台2顶端的V型槽8上,切割刀下部具有V形的凸起,如图4所示,该凸起与压紧台的V型槽8相适配,使切割刀3能够稳定的设置在压紧台2的上方。切割刀底部延伸出刀刃9,刀刃9能够穿过压紧台顶端V型槽8底部的狭缝。并且,在操作人员的操作下,切割刀3可沿V型槽滑动,如图1中箭头方向。The cutting knife 3 is placed on the V-shaped groove 8 on the top of the pressing table 2, and the bottom of the cutting knife has a V-shaped protrusion. As shown in Figure 4, this protrusion is compatible with the V-shaped groove 8 of the pressing table, so that The cutting knife 3 can be stably arranged above the pressing table 2 . A blade 9 extends from the bottom of the cutting knife, and the blade 9 can pass through the slit at the bottom of the V-shaped groove 8 at the top of the pressing table. Moreover, under the operation of the operator, the cutting knife 3 can slide along the V-shaped groove, as indicated by the arrow in FIG. 1 .
本发明的电缆护套绝缘层切割装置的具体操作流程如下:The specific operation process of the cable sheath insulating layer cutting device of the present invention is as follows:
首先将电缆(可以是不同长度、不同直径)放在平台底座1及压紧台2之间,电缆从压紧台2和平台底座1的水平台面之间的三角形空间穿过。通过调整压紧台2,下压电缆,将电缆压直,然后通过螺母4锁紧固定螺杆5,使压紧台定位。通过手动操作切割刀3,沿压紧台顶端的V型槽运动,穿过V型槽底部的刀刃9将电缆的护套绝缘层沿轴向划开。松开螺母4,从切割装置上取下被划开的电缆,去除内部芯体,完成电缆护套绝缘层的取样。First cables (can be of different lengths and different diameters) are placed between the platform base 1 and the pressing table 2, and the cables pass through the triangular space between the pressing table 2 and the horizontal surface of the platform base 1. By adjusting the pressing table 2, the cable is pressed down to straighten the cable, and then the fixing screw 5 is locked by the nut 4 to position the pressing table. By manually operating the cutting knife 3, it moves along the V-shaped groove at the top of the pressing table, and passes through the blade 9 at the bottom of the V-shaped groove to cut the sheath insulation layer of the cable in the axial direction. Loosen the nut 4, remove the cut cable from the cutting device, remove the inner core, and complete the sampling of the cable sheath insulation.
本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其同等技术的范围之内,则本发明也意图包含这些改动和变型在内。Those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention also intends to include these modifications and variations.
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CN2809988Y (en) * | 2005-05-24 | 2006-08-23 | 张志辉 | Mid-wire stripper |
CN203312715U (en) * | 2013-06-26 | 2013-11-27 | 国家电网公司 | Cable stripping and cutting machine |
CN103545760A (en) * | 2013-11-01 | 2014-01-29 | 国家电网公司 | A special stripping and cutting tool for single-hole power cables |
CN204012491U (en) * | 2014-07-10 | 2014-12-10 | 国家电网公司 | Aerial insulated wire wire stripper |
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2015
- 2015-05-07 CN CN201510229266.8A patent/CN104807683B/en active Active
Patent Citations (7)
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US4594921A (en) * | 1985-08-09 | 1986-06-17 | The United States Of America As Represented By The Secretary Of The Army | Cable stripping apparatus |
CN2159074Y (en) * | 1993-01-21 | 1994-03-16 | 卢绍平 | Optical-cable peeling knife |
US6308417B1 (en) * | 1999-12-16 | 2001-10-30 | Lucien C. Ducret | Tool for separating and removing cable jackets and insulation from cables |
CN2809988Y (en) * | 2005-05-24 | 2006-08-23 | 张志辉 | Mid-wire stripper |
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