Summary of the invention
The object of the invention is to overcome current people cannot fully by the waste heat produced in blast fumance to carry out the defect of secondary utilization, a kind of afterheat generating system based on current source bipolarity oscillatory type is provided.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of afterheat generating system based on current source bipolarity oscillatory type, primarily of furnace body, electricity generation system, steam utilization apparatus, along the ring-like heat exchange ring of more than one superconduction that the sidewall layering circulating type of furnace body is arranged, the cast cured explosive body that the ring-like heat exchange ring of each superconduction is arranged, for being connected in series the upper conduit of the upper cycling mouth of the ring-like heat exchange ring of each superconduction, and form for the downcomer of the lower circulation port being connected in series each superconduction ring-like heat exchange ring; The ring-like heat exchange ring of described each superconduction is all connected with steam utilization apparatus by pipeline, and steam utilization apparatus is then connected with electricity generation system by pipeline.Simultaneously, described electricity generation system is by generator, the steam turbine be connected with steam utilization apparatus with the ring-like heat exchange ring of the superconduction at furnace body stove seat place and condenser, for absorb and reuse this condenser discharge the utilizing waste heat for refrigeration unit of waste heat, the steam water hybrid heater be connected with this utilizing waste heat for refrigeration unit, be connected to the blast furnace foundation pier water cooling tube between utilizing waste heat for refrigeration unit and steam water hybrid heater, be connected with utilizing waste heat for refrigeration unit and feed back and penetrate vapour booster in steam turbine, and be arranged on the waste heat control treatment system composition of utilizing waste heat for refrigeration unit inside; Wherein, this waste heat control treatment system is by diode rectifier U, be serially connected in the regulated transformer circuit between the cathode output end of diode rectifier U and cathode output end, the logic switching circuit be connected with regulated transformer circuit with the cathode output end of diode rectifier U respectively, the voltage stabilizing Parallel Control circuit be connected with logic switching circuit, be serially connected in the bipolarity oscillating circuit between logic switching circuit and voltage stabilizing Parallel Control circuit, and the current source be serially connected between regulated transformer circuit and voltage stabilizing Parallel Control circuit forms.
Further, described bipolarity oscillating circuit is by triode Q2, triode Q3, triode Q4, triode Q5, one end is connected with the colelctor electrode of triode Q2, the other end is in turn through phase inverter Y1, inductance L 8 and the resistance R10 be connected with the base stage of triode Q5 after inductance L 9, one end is connected with the colelctor electrode of triode Q2, the inductance L 7 that the other end is connected with the base stage of triode Q3 after diode D6, one end is connected with the colelctor electrode of triode Q4, the other end is in turn through phase inverter Y2, inductance L 10 and the resistance R11 be connected with the base stage of triode Q3 after inductance L 11, one end is connected with the colelctor electrode of triode Q4, the inductance L 12 that the other end is connected with the base stage of triode Q5 after diode D7, positive pole is connected with the tie point of inductance L 7 with diode D6, the tunable capacitor C11 that negative pole is connected with the base stage of triode Q5, positive pole is connected with the tie point of inductance L 12 with diode D7, the tunable capacitor C12 that negative pole is connected with the base stage of triode Q3, one end is connected with the input of phase inverter Y1, the crystal oscillator X1 that the other end is connected with the tie point of inductance L 9 with inductance L 8, and one end is connected with the input of phase inverter Y2, the crystal oscillator X2 that the other end is connected with the tie point of inductance L 11 with inductance L 10 forms, the positive pole of described tunable capacitor C11 is also connected with the input of phase inverter Y1, and the positive pole of tunable capacitor C12 is then connected with the input of phase inverter Y2, external+4V the voltage of emitter stage of described triode Q2, its base stage is connected with logic switching circuit, external+4V the voltage of emitter stage of triode Q4, its base stage is connected with voltage stabilizing Parallel Control circuit, the grounded emitter of triode Q3, its colelctor electrode is connected with logic switching circuit, the grounded emitter of triode Q5, its colelctor electrode is connected with voltage stabilizing Parallel Control circuit.
Described current source is by power amplifier P2, power amplifier P3, be serially connected in the adjustable resistance R12 between the in-phase end of power amplifier P2 and output, be serially connected in the resistance R13 between the output of power amplifier P2 and the end of oppisite phase of power amplifier P3, be serially connected in the resistance R14 between the end of oppisite phase of power amplifier P3 and output, one end is connected with the in-phase end of power amplifier P3, the resistance R16 that the other end is connected with the output of power amplifier P3 after resistance R15, and one end is connected with the in-phase end of power amplifier P3, the resistance R17 of other end ground connection forms, the in-phase end of described power amplifier P2 is connected with the cathode output end of diode rectifier U, and the adjustable side of resistance R12 is then connected with regulated transformer circuit, and resistance R15 is then connected with voltage stabilizing Parallel Control circuit with the tie point of resistance R16.
Described regulated transformer circuit is by power amplifier P1, transformer T, one end is connected with the in-phase end of power amplifier P1, the other end resistance R3 that the Same Name of Ends of the primary coil L1 of transformer T is connected after resistance R4 in turn, P pole is connected with the output of power amplifier P1, the diode D1 that N pole is connected with the non-same polarity of the primary coil L1 of transformer T after resistance R5, P pole is connected with the cathode output end of diode rectifier U, the Zener diode D2 that N pole is connected with the tie point of resistance R4 with resistance R3, P pole is connected with the cathode output end of diode rectifier U, the Zener diode D3 that N pole is connected with the N pole of diode D1, positive pole is connected with the in-phase end of power amplifier P1, the polar capacitor C3 that negative pole is connected with the output of power amplifier P1, P pole is connected with the Same Name of Ends of the secondary coil L2 of transformer T, N pole is in turn through inductance L 4, the diode D4 be connected with the non-same polarity of the secondary coil L2 of transformer T after electric capacity C6, positive pole is connected with the N pole of diode D4, the electric capacity C5 that negative pole is connected with the non-same polarity of the secondary coil L2 of transformer T, and P pole is connected with the non-same polarity of the secondary coil L3 of transformer T, the diode D5 that N pole is connected with the Same Name of Ends of the secondary coil L3 of transformer T after electric capacity C7 forms, the in-phase end of described power amplifier P1 is connected with the cathode output end of diode rectifier U, and its end of oppisite phase is then connected with the cathode output end of diode rectifier U.
Described logic switching circuit by variable resistor R1, resistance R2, and FET MOS1, FET MOS2, FET MOS3 and FET MOS4 form; One end of described variable resistor R1 is connected with the cathode output end of diode rectifier U, its other end is then connected with the grid of FET MOS1; One end of resistance R2 is connected with the cathode output end of diode rectifier U, its other end is connected with the grid of FET MOS2; The grid of FET MOS3 is connected with the source electrode of FET MOS1, it drains then respectively with the drain electrode of FET MOS2 and the drain electrode of FET MOS4 is connected, its source electrode external+12V voltage together with the source electrode of FET MOS1; The grid of FET MOS4 is connected with the source electrode of FET MOS2, its source ground; The base stage of described triode Q2 is then connected with the source electrode of FET MOS2, and the colelctor electrode of triode Q3 is then connected with the source electrode of FET MOS1.
Described voltage stabilizing Parallel Control circuit is by three terminal regulator W1, three terminal regulator W2, FET MOS5, triode Q1, positive pole is connected with the end of oppisite phase of power amplifier P1, negative pole is in turn through polar capacitor C1 that inductance L 5 is connected with the base stage of triode Q1 after inductance L 6, positive pole is connected with the output of power amplifier P1, the polar capacitor C2 that negative pole is connected with the tie point of inductance L 6 with inductance L 5, one end is connected with the base stage of triode Q1, the resistance R6 of other end ground connection after resistance R8, one end is connected with the Q pin of three terminal regulator W2, the resistance R7 that the other end is connected with the grid of FET MOS5, one end is connected with the source electrode of FET MOS5, the resistance R9 of other end ground connection, positive pole is connected with the emitter stage of triode Q1, the polar capacitor C8 that negative pole is connected with the source electrode of FET MOS5 after polar capacitor C9, positive pole is connected with the colelctor electrode of triode Q1, the polar capacitor C10 that negative pole is connected with the negative pole of polar capacitor C8, and positive pole is connected with the tie point of resistance R8 with resistance R6, the polar capacitor C4 that negative pole is connected with the source electrode of FET MOS5 forms, the S end of described three terminal regulator W1 is all connected with the negative pole of polar capacitor C2 with the S end of three terminal regulator W2, the R end of three terminal regulator W1 is connected with the source electrode of FET MOS3, and the R end of three terminal regulator W2 is then connected with the source electrode of FET MOS4, the Q end of described three terminal regulator W1 is then connected with the tie point of resistance R8 with resistance R6, and the drain electrode of FET MOS5 is connected with the end of oppisite phase of power amplifier P1, the base stage of described triode Q4 is held with the Q of three terminal regulator W1 and is connected, and the colelctor electrode of triode Q5 is then held with the Q of three terminal regulator W2 and is connected, the in-phase end of described power amplifier P2 is connected with the cathode output end of diode rectifier U, and the adjustable side of resistance R12 is connected with the negative pole of electric capacity C7, and resistance R15 is then connected with the base stage of triode Q1 with the tie point of resistance R16.
For guaranteeing result of use, the drum that described steam utilization apparatus is connected with upper conduit by one end, the other end is connected with attemperator with oxygen-eliminating device in turn through arm, the softened water tank be connected with electricity generation system, and the steam manifold be connected between the downcomer at furnace body furnace bosh place and attemperator forms, described attemperator is also connected with the upper conduit of furnace body furnace roof with stove seat place respectively by arm; Electricity generation system is also connected with drum through arm.
The present invention comparatively prior art compares, and has the following advantages and beneficial effect:
(1) the present invention's design is very reasonable, and not only structure is simple, well arranged, realization is convenient, automaticity is high, and can also effectively reduce manual adjustment error, can effectively reduce human cost.Meanwhile, the present invention need not arrange cooling tower more separately, not only effectively can save electric energy, also can reduce cooling water amount simultaneously, reduces operating cost.
(2) the present invention concentrates the hot water after deriving heat exchange by the superconduction ring-like heat exchange ring be embedded on furnace body sidewall and the ring-like pipe-line system corresponded, therefore increase heat transfer intensity, improve heat exchange efficiency and cooling effectiveness, and make traditional cooling water temperature bring up to 250 DEG C from 40 DEG C, thus make the utilization of the heat of cooling become possibility.
(3) pipeline that the present invention is arranged on outside furnace body cooling system furnace wall decreases nearly 90% than traditional cooling system pipeline, and the quantity of furnace shell perforate also only has 2 ~ 5% of traditional process for cooling the number of openings, not only effectively reduce heat loss, and be conducive to the insulation of blast furnace furnace wall, thus revolutionize the present situation that high stove outer covering cannot carry out being incubated, inherently improve furnace wall heat radiation.
(4) the present invention is provided with belt fin and paraffin paper at the outer wall of superconduction ring-like heat exchange ring, therefore the carburization phenomena of the ring-like heat exchange ring of superconduction can be reduced, the charcoal infiltration of more than 75% can be stopped again, thus effectively reduce cooling pipe ooze charcoal embrittlement, make improve more than twice its service life.Meanwhile, due to the use of belt fin, blast furnace lining scour resistance of the present invention is made to improve more than 5 times than existing system.
(6) the present invention can utilize the heat producing steam in next life produced in blast furnace production process fully, and then while realizing energy-conserving and environment-protective, make blast furnace cooling residual heat be utilized effectively.Simultaneously, the electricity generation system that the present invention adopts, supporting utilizing waste heat for refrigeration unit and associated couplings method effectively raise residual heat generating efficiency, blast furnace water-cooling utilization rate of waste heat is brought up to about 90%, count traditional cooling tower energy consumption in, residual heat generating efficiency of the present invention is more than doubled, and improves the UTILIZATION OF VESIDUAL HEAT IN level of whole blast furnace ironmaking industry.
(7) the present invention is provided with waste heat control treatment system in utilizing waste heat for refrigeration unit inside, can guarantee the stable operation of whole utilizing waste heat for refrigeration unit, can guarantee that the utilization rate of waste heat of this utilizing waste heat for refrigeration unit reaches more than 90%.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment
As shown in Figures 1 to 3, furnace body 1 of the present invention is the same with traditional blast furnace, is divided into shaft, bosh, furnace bosh and stove seat four parts.The present invention along furnace body 1 sidewall layering circulating type be provided with the ring-like heat exchange ring 2 of more than one superconduction, namely the ring-like heat exchange ring 2 of these superconductions is arranged along the shaft of furnace body 1, bosh, furnace bosh and stove seat, and the sidewall surfaces of whole furnace body 1 is all covered.A circle often round furnace body 1 sidewall is one deck, and the centerline being positioned at the ring-like heat exchange ring 2 of all superconductions on same layer is all in same plane, be therefore just formed with the ring-like heat exchange ring 2 of superconduction of some layers from top to bottom along the sidewall surfaces of furnace body 1.In order to ensure remaining heat exchange effect, each superconduction ring-like heat exchange ring 2 is provided with a cast cured explosive body 10 formed by Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory, and the ring-like heat exchange ring 2 of each superconduction all forms an entirety with its cast cured explosive body 10.Correspondingly, the sidewall of furnace body 1 is also provided with the seam corresponding with each superconduction ring-like heat exchange ring 2, during installation, is lining with in the ring-like heat exchange ring 2 of each superconduction is all embedded in furnace body 1 sidewall by its cast cured explosive body 10.
Consider and will farthest reduce the engineering time and guarantee effective heat exchanger effectiveness, therefore described cast cured explosive body 10 can be realized by the mode of one-time cast-forming, and segmentation also can be adopted to divide the mode of ring precast assembly to realize.When adopting segmentation to divide ring precast assembly, standing seam is 80mm outside 60mm stove inside stove, and seam adopts Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory pour into a mould in stove thus form cast cured explosive body 10.Add 6mm aluminosilicate fiberboard in prefabricated side before cast and be bonded on the cast cured explosive body 10 that prefabricated side has been shaped with waterglass mixing bonding chamotte.In addition, admixture carbon fibre is gone back in Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory between the surface of the cast cured explosive body 10 contacted with superconduction ring-like heat exchange ring 2 at the sidewall of furnace body 1, to make full use of hole that carbon fibre formed after manufacture to improve heat expansion of the present invention, shrinkage ability, for the life-span of blast furnace walls serves key effect.
During installation, the integrally-built height of this cast cured explosive body 10 will respectively extend 250 ± 25mm up and down for the height of the ring-like heat exchange ring 2 of superconduction; The composite construction that between contact surface and the horizontal plane place that is connected with other position of cast cured explosive body 10 is all formed with the aluminosilicate fiberboard (refractoriness is 1350 DEG C) that the polyvinyl chloride plate holder 3mm of 2 layers of 1.5mm is thick up and down of furnace body 1 sidewall seam and this cast cured explosive body 10 stitches and separates, the integral thickness of this composite construction seam is 6 ± 1mm, employing level is docked, the sealing of abutment joint employing tape is tight, firm, is as the criterion to pour into a mould to vibrate not ooze slurry or dock de-seam.
The faying face of described cast cured explosive body 10 must be levelling with the magma of Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory, the composite construction seam layer described in this claim is spread before initial set, itself and castable are all close to, it is then relevant with the differential expansion crackle that the cast cured explosive body 10 adopting once-cast to be shaped produces that this is close to quality, this differential expansion crackle can be formed after blast furnace opening, and be advisable to be no more than 1.5mm width, and should brush containing 5% KP1 and 75%Al with when exceeding
2o
3high-alumina chamotte slurry squeegee.
And Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory be waste heat of the present invention exchange and utilization provide great effect, it is the mullite of 8%, diamond spar particle (particle diameter 8 ~ 15mm mainly AL of 65% primarily of percentage by weight
2o
3), the zirconium aluminium matter particle (particle diameter 5 ~ 10mm) of 1%, 2% steel fibre (the Q235 steel wire of the long 30mm of diameter 0.5mm), the alumina cement of 20%, long 10 ~ 25mm bast fibre silk 3Kg/m
3, and surplus is that clay powder and the High-Alumina chamotte powder being less than 5mm mix.Wherein, described bast fibre silk does not account for the weight percentage of Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory, and namely the component of this Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory is the mullite of 8%, diamond spar particle (particle diameter 8 ~ 15mm mainly AL of 65%
2o
3), the zirconium aluminium matter particle (particle diameter 5 ~ 10mm) of 1%, the steel fibre (the Q235 steel wire of the long 30mm of diameter 0.5mm) of 2%, the alumina cement of 20% and surplus be clay powder and the High-Alumina chamotte powder being less than 5mm, the bast fibre silk added then configures by the weight of whole Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory, and namely the Wear-resistant thermal shock-resistant of every cubic metre impervious charcoal elasticity castable refractory adds length 10 ~ 25mm bast fibre silk of 3Kg.
Because bast fibre silk can be burnt and form space in the middle of Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory puts into production process, simultaneously due to the connection function of steel fibre, therefore elastic construction is formed after making Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory thermal sintering, there is very strong thermal shock resistance, heat expansion and shrinkage can be absorbed, form comparatively large fracture after effectively overcoming cracked after easily there is thermal expansion repeatedly after traditional castable puts into production use or shrinkage, effectively improve the life-span of blast furnace lining refractory material.
In order to fully absorb the heat of the ring-like heat exchange ring 2 of superconduction, therefore on the sidewall of furnace body 1, be provided with all corresponding with the superconduction ring-like heat exchange ring 2 of the every layer ring-like pipe-line system of quantity and position, namely have which floor superconduction is ring-like heat exchange ring 2, just to there being which floor ring-like pipe-line system.As shown in Figure 3, every layer of ring-like pipe-line system is formed by sleeve pipe 33, upper conduit 31 and the downcomer 32 of some that arrange along furnace body 1 sidewall.
According to actual conditions, this sleeve pipe 33 forms an entirety by two three-way pieces be made by PVC, PPR or metal material and a straight tube, and namely two threeways are separately fixed at the two ends of straight tube and its inside is connected.The central axis of sleeve pipe 33 and the centerline axis parallel of furnace body 1, the upper end of all sleeve pipes 33 is then connected in series and makes it form an annulus by upper conduit 32, the lower end of all sleeve pipes 33 is connected in series by all downcomers 33, also make it form an annulus, thus make each ring-like pipe-line system be the independently entirety be interconnected each other.The quantity of every layer of superconduction ring-like heat exchange ring 2 and position are all corresponding with the quantity of the sleeve pipe 33 in the belt pipe-line system corresponded and position, i.e. a ring-like heat exchange ring 2 of a superconduction just corresponding sleeve pipe 33.
The ring-like heat exchange ring 2 of superconduction is the parts of the present invention's core the most, and it is made into ring-type by mild steel, and be filled with therein by water, how, sodium or potassium, or it is combined the superconduction heat exchange medium mixed.Superconduction heat exchange medium in order to ensure superconduction ring-like heat exchange ring 2 inside can carry out thermal energy exchange rapidly, and therefore the global shape of this superconduction ring-like heat exchange ring 2 preferentially makes rectangular shape.Meanwhile, the tube wall being embedded in the superconduction ring-like heat exchange ring 2 of cast cured explosive body 10 inside is also provided with the more than one belt fin 11 be made up of mild steel Q235.The thickness of this ring fin 11 is 20 ± 1mm, external diameter is 150 ± 10mm, its internal diameter 10mm larger than the external diameter of superconduction ring-like heat exchange ring 2, and weld with the two-sided full weld of superconduction ring-like heat exchange ring 2, welding quality then oozes charcoal with absorption, superconduction ring-like heat exchange ring 2 realizes superconduction heat exchange efficiency and service life improves relevant.The external diameter of ring-like fin 11 and the distance of blast furnace inner surface are: shaft position 70 ± 20mm; furnace bosh position 100 ± 10mm; this distance is applicable to the blast furnace of various volume, and with blast furnace superconducting cooling system blast furnace inner surface form protectiveness slag crust and erosion resistibility relevant.
Due to the rectangular shape of superconduction ring-like heat exchange ring 2, and its pipeline only with ring fin 11 side be embedded in furnace body 1 by cast cured explosive body 10 sidewall in be lining with, therefore the ring-like heat exchange ring 2 of this superconduction also has the pipeline of side to be outside the outer sidewall being exposed at furnace body 1, this pipeline exposing side then will through sleeve pipe 33 corresponding thereto, thus make each superconduction ring-like heat exchange ring 2 all link together with described type pipe-line system.In order to ensure heat exchanger effectiveness, therefore the present invention also have employed full weld zero defect welding manner weld in the part of passing through mutually of ring-like heat exchanger tube 2 and sleeve pipe 33, thus make the ring-like heat exchange ring 2 of each superconduction all can be fixed on upper conduit 31 and downcomer 32, to form the overall structure shown in Fig. 3.Meanwhile, the belt face of each superconduction ring-like heat exchange ring 2 all must be vertical with the tangent line of upper conduit 31 or downcomer 32.
Cross-section structure when the ring-like heat exchange ring 2 of superconduction passes through mutually with conduit 33 as shown in Figure 3, the heat energy absorbed in order to ensure superconduction heat exchange medium in the ring-like heat exchange ring 2 of superconduction with effectively can carry out heat exchange with the working medium flowed through in conduit 33 in time, therefore on the inner-walls of duct of conduit 33, be also provided with some the semi-circular grooves be arranged in parallel 4.
Ring-like for superconduction heat exchange ring 2 is divided into preheating section, evaporator section, cryogenic overheating section and hyperthermia and superheating section four part by the present invention, in order to improve heat exchange area and heat transfer effect, above-mentioned preheating section, evaporator section, cryogenic overheating section and hyperthermia and superheating Duan Jun have most of structure to be embedded in the sidewall of furnace body 1, the part being positioned at furnace body 1 sidewall outside is then communicated with by a conduit, to ensure that cooling water is sent into after conduit from feed pump, can smooth flow in steam utilization apparatus bottom.
For the ease of fixing ring-like pipe-line system, therefore on the sidewall of furnace body 1, just establish a place and last furnace shell to be welded and fixed triangular supports every 4500mm, establish place's triangle travel(l)ing rest to support upper conduit 31 every 900mm.On sleeve pipe 33, be also provided with a horizontal tube simultaneously, and the internal diameter of this horizontal tube, external diameter, wall thickness and length are relevant with the blast furnace horizontal temperature field at place with the volume of blast furnace, it is outer and be connected with the two-sided full weld in intersection, furnace wall that this horizontal tube passes blast furnace furnace wall, and with Wear-resistant thermal shock-resistant impervious charcoal elasticity castable refractory 10 by the corresponding fixing blast furnace lining refractory masses of the cast such as pipeline, support connected, form an overall structure.Simultaneously, at the steel structure contacted with cast cured explosive body 10, accessory, also coated outward (canoe is coated, cement with tape afterwards) 3 ~ 5 layers have 0.2mm paraffin paper, this coated thickness uniformity coefficient and quality all improve relevant to heat exchange efficiency of the present invention and bulk life time.Meanwhile, high temperature is provided with without asbestos calcium silicate board with microporous 5 at the furnace bosh of furnace body 1 and the furnace wall iron-clad inner surface at bosh position.
In order to reach the order ground of waste heat recovery recycling, the break traditions constraint of technology of the present invention is combined with electricity generation system 12 and steam utilization apparatus first, thus by traditional blast furnace cooling system waste heat can not with electricity generation system and steam utilization apparatus with the use of technical problem become reality.
In order to realize this object, present invention employs unique steam utilization apparatus and electricity generation system 12, as shown in Figure 1, this steam utilization apparatus comprises oxygen-eliminating device 7, attemperator 8, drum 13, softened water tank 6 and steam manifold 9 to its structure.One end of described drum 13 is connected with the upper conduit 31 of each layer or downcomer 32, its other end is then connected with attemperator 8 with oxygen-eliminating device 7 in turn after arm, one end of softened water tank 6 is connected with electricity generation system 12, and the other end is then connected with the downcomer 32 in the ring-like pipe-line system at furnace body 1 shaft place.Between the downcomer 32 that described steam manifold 9 is connected to furnace body 1 furnace bosh place and attemperator 8, and attemperator 8 is also connected with the upper conduit 31 at stove seat place with the upper conduit 31 at furnace body 1 shaft place respectively by arm.
Electricity generation system 12 then comprises utilizing waste heat for refrigeration unit 14, condenser 15, steam turbine 16, blast furnace foundation pier water cooling tube 17, steam water hybrid heater 18, generator 19 and penetrate vapour booster.Wherein, steam turbine 16 is connected with the upper conduit 31 of condenser 15 with furnace body 1 stove seat place, utilizing waste heat for refrigeration unit 14 is then for absorbing and reusing the waste heat that this condenser 15 discharges, steam water hybrid heater 18 is connected with this utilizing waste heat for refrigeration unit 14, and blast furnace foundation pier water cooling tube 17 is then connected between utilizing waste heat for refrigeration unit 14 and steam water hybrid heater 18.
Described vapour booster of penetrating is increase the device that the running efficiency of steam turbine 16 and moment of torsion increase, and it is connected with the cooling water pipeline of utilizing waste heat for refrigeration unit 14 and directly acts on the rotor blade of steam turbine 16, just as current turbocharged engine.Steam water hybrid heater 18 is then connected with drum 13 through arm.Describedly penetrate the air-flow that vapour booster sprays and then come from this utilizing waste heat for refrigeration unit 14 for the low-temperature water heating after heat exchange, this is penetrated vapour booster and this low-temperature water heating sharply can be compressed, and form air-flow and spray to the rotor blade of steam turbine 16, and then pushing turbine 16 accelerated service.
In steam utilization apparatus of the present invention, electricity generation system 12 and ring-like pipe-line system, the working medium of all participation blast furnace coolings is soft water, namely all softened by softened water tank 6, to guarantee that each pipe-line system inside can not produce incrustation scale, thus affect the cooling effect of blast furnace.Wherein, in steam utilization apparatus, the soft water inlet temperature of softened water tank 6 becomes the desired value that control engine exhaust-powered refrigerator 14 produces cold water, and adapts with the vacuum of condenser 15, and keeps constant.The temperature sensor being arranged on cast cured explosive body 10 inside is then mainly used in the temperature gathering its internal temperature and distance 100mm, 250mm and 350mm place, furnace body 1 furnace wall, whole system is using this temperature as target control value, thus control the steam parameter of steam turbine 16, and guarantee that furnace body 1 side wall temperatures is not higher than 50 DEG C.
For guaranteeing the efficiency of engine exhaust-powered refrigerator 14, the present invention is provided with by diode rectifier U, regulated transformer circuit, logic switching circuit, voltage stabilizing Parallel Control circuit therein, be serially connected in the bipolarity oscillating circuit between logic switching circuit and voltage stabilizing Parallel Control circuit, and being serially connected in the waste heat control treatment system that the current source between regulated transformer circuit and voltage stabilizing Parallel Control circuit forms, its structure is as shown in Figure 4.During connection, between the cathode output end that this regulated transformer circuit is directly serially connected in diode rectifier U and cathode output end, logic switching circuit is then connected with regulated transformer circuit with the cathode output end of diode rectifier U respectively, and voltage stabilizing Parallel Control circuit is then connected with logic switching circuit.
Wherein, regulated transformer circuit is made up of power amplifier P1, transformer T, resistance R3, resistance R4, resistance R5, diode D1, Zener diode D2, Zener diode D3, diode D4, diode D5, polar capacitor C3, electric capacity C5, electric capacity C6, electric capacity C7 and inductance L 4.Wherein, transformer T by the primary coil L1 being arranged on its former limit, and is arranged on the secondary coil L2 of its secondary and secondary coil L3 and forms.
During connection, one end of resistance R3 is connected with the in-phase end of power amplifier P1, its other end in turn after resistance R4 the Same Name of Ends of the primary coil L1 of transformer T be connected; The P pole of diode D1 is connected with the output of power amplifier P1, and its N pole is connected with the non-same polarity of the primary coil L1 of transformer T after resistance R5.Meanwhile, the P pole of Zener diode D2 is connected with the cathode output end of diode rectifier U, and its N pole is connected with the tie point of resistance R4 with resistance R3; The P pole of Zener diode D3 is connected with the cathode output end of diode rectifier U, and its N pole is connected with the N pole of diode D1.
The positive pole of polar capacitor C3 is connected with the in-phase end of power amplifier P1, and its negative pole is connected with the output of power amplifier P1; The P pole of diode D4 is connected with the Same Name of Ends of the secondary coil L2 of transformer T, and its N pole is connected with the non-same polarity of the secondary coil L2 of transformer T in turn after inductance L 4, electric capacity C6.The positive pole of electric capacity C5 is then connected with the N pole of diode D4, and its negative pole is connected with the non-same polarity of the secondary coil L2 of transformer T.
The P pole of diode D5 is connected with the non-same polarity of the secondary coil L3 of transformer T, and its N pole is connected with the Same Name of Ends of the secondary coil L3 of transformer T after electric capacity C7.Meanwhile, the in-phase end of described power amplifier P1 is connected with the cathode output end of diode rectifier U, and its end of oppisite phase is then connected with the cathode output end of diode rectifier U.
Wherein, the positive pole of electric capacity C6 and negative pole directly draw formation first output end of pressure-stabilizing, and as the signal control end of attemperator 8; The positive pole of electric capacity C7 and negative pole directly draw formation second output end of pressure-stabilizing, and as the signal control end of steam water hybrid heater 18.
Described logic switching circuit by variable resistor R1, resistance R2, and FET MOS1, FET MOS2, FET MOS3 and FET MOS4 form.During connection, one end of variable resistor R1 is connected with the cathode output end of diode rectifier U, its other end is then connected with the grid of FET MOS1; One end of resistance R2 is connected with the cathode output end of diode rectifier U, its other end is connected with the grid of FET MOS2; The grid of FET MOS3 is connected with the source electrode of FET MOS1, it drains then respectively with the drain electrode of FET MOS2 and the drain electrode of FET MOS4 is connected, its source electrode external+12V voltage together with the source electrode of FET MOS1; The grid of FET MOS4 is connected with the source electrode of FET MOS2, its source ground.
Described voltage stabilizing Parallel Control circuit is by three terminal regulator W1, three terminal regulator W2, FET MOS5, triode Q1, polar capacitor C1, polar capacitor C2, polar capacitor C4, polar capacitor C8, polar capacitor C9, polar capacitor C10, resistance R6, resistance R7, resistance R8, resistance R9, and inductance L 5 and inductance L 6 form.
During connection, the positive pole of polar capacitor C1 is connected with the end of oppisite phase of power amplifier P1, and its negative pole is connected with the base stage of triode Q1 after inductance L 6 through inductance L 5 in turn; The positive pole of polar capacitor C2 is connected with the output of power amplifier P1, and its negative pole is connected with the tie point of inductance L 5 with inductance L 6; One end of resistance R6 is connected with the base stage of triode Q1, and its other end is ground connection after resistance R8; One end of resistance R7 is connected with the Q pin of three terminal regulator W2, and its other end is connected with the grid of FET MOS5; One end of resistance R9 is connected with the source electrode of FET MOS5, its other end ground connection; The positive pole of polar capacitor C8 is connected with the emitter stage of triode Q1, and its negative pole is connected with the source electrode of FET MOS5 after polar capacitor C9; The positive pole of polar capacitor C10 is connected with the colelctor electrode of triode Q1, and its negative pole is connected with the negative pole of polar capacitor C8; The positive pole of polar capacitor C4 is connected with the tie point of resistance R8 with resistance R6, and its negative pole is connected with the source electrode of FET MOS5.The positive pole of polar capacitor C10 and negative pole are then as the signal voltage control end penetrating vapour booster.
Simultaneously, the S end of described three terminal regulator W1 is all connected with the negative pole of polar capacitor C2 with the S end of three terminal regulator W2, the R end of three terminal regulator W1 is connected with the source electrode of FET MOS3, and the R end of three terminal regulator W2 is then connected with the source electrode of FET MOS4; The Q end of described three terminal regulator W1 is then connected with the tie point of resistance R8 with resistance R6, and the drain electrode of FET MOS5 is connected with the end of oppisite phase of power amplifier P1.
Wherein, the structure of described current source as shown in Figure 6, namely it is by power amplifier P2, power amplifier P3, be serially connected in the adjustable resistance R12 between the in-phase end of power amplifier P2 and output, be serially connected in the resistance R13 between the output of power amplifier P2 and the end of oppisite phase of power amplifier P3, be serially connected in the resistance R14 between the end of oppisite phase of power amplifier P3 and output, one end is connected with the in-phase end of power amplifier P3, the resistance R16 that the other end is connected with the output of power amplifier P3 after resistance R15, and one end is connected with the in-phase end of power amplifier P3, the resistance R17 of other end ground connection forms.
During connection, the in-phase end of this power amplifier P2 is as the voltage input end Vin of current source, and it is connected with the cathode output end of diode rectifier U; The adjustable side of resistance R12 is then as the balance end Vp of current source, and it is connected with the negative pole of electric capacity C7, and the tie point of resistance R15 and resistance R16 is then the output end vo ut of current source, and it is connected with the base stage of triode Q1.
The structure of described bipolarity oscillating circuit then as shown in Figure 5, described bipolarity oscillating circuit is by triode Q2, triode Q3, triode Q4, triode Q5, one end is connected with the colelctor electrode of triode Q2, the other end is in turn through phase inverter Y1, inductance L 8 and the resistance R10 be connected with the base stage of triode Q5 after inductance L 9, one end is connected with the colelctor electrode of triode Q2, the inductance L 7 that the other end is connected with the base stage of triode Q3 after diode D6, one end is connected with the colelctor electrode of triode Q4, the other end is in turn through phase inverter Y2, inductance L 10 and the resistance R11 be connected with the base stage of triode Q3 after inductance L 11, one end is connected with the colelctor electrode of triode Q4, the inductance L 12 that the other end is connected with the base stage of triode Q5 after diode D7, positive pole is connected with the tie point of inductance L 7 with diode D6, the tunable capacitor C11 that negative pole is connected with the base stage of triode Q5, positive pole is connected with the tie point of inductance L 12 with diode D7, the tunable capacitor C12 that negative pole is connected with the base stage of triode Q3, one end is connected with the input of phase inverter Y1, the crystal oscillator X1 that the other end is connected with the tie point of inductance L 9 with inductance L 8, and one end is connected with the input of phase inverter Y2, the crystal oscillator X2 that the other end is connected with the tie point of inductance L 11 with inductance L 10 forms.The positive pole of described tunable capacitor C11 is also connected with the input of phase inverter Y1, and the positive pole of tunable capacitor C12 is then connected with the input of phase inverter Y2.
Wherein, phase inverter Y1, inductance L 8, inductance L 9, tunable capacitor C11 form a polar crystal oscillating circuit together with crystal oscillator X1, phase inverter Y2, inductance L 10, inductance L 11, tunable capacitor C12 and crystal oscillator X2 then together with form another polar crystal oscillating circuit.
For guaranteeing result of use, the external+4V voltage of emitter stage of triode Q2, the source electrode of its base stage then FET MOS2 is connected; External+4V the voltage of emitter stage of triode Q4, its base stage is then held with the Q of three terminal regulator W1 and is connected; The grounded emitter of triode Q3, its colelctor electrode is connected with the source electrode of FET MOS1; The grounded emitter of triode Q5, its colelctor electrode is then held with the Q of three terminal regulator W2 and is connected.
During operation, working medium of the present invention is liquid on the top of whole recovery system, bottom is steam state, and the pressure that this liquid liquid level produces keeps heat exchange to balance with native system and the intensity of cooling needed for blast furnace ironmaking adaptively, and to reduction blast furnace ironmaking coke ratio, reduce cooling water consumption and reduce the power of water circulating pump relevant.In order to ensure effect, the present invention is less than 450m at furnace body 1 volume
3time, the shell in furnace body 1 furnace wall adopts Surgery therapy, and insulation layer surface temperature is not higher than 40 DEG C; And when furnace body 1 volume is greater than 450m
3time, because the shaft height of furnace body 1 increases, therefore effectively circulate in order to ensure steam-energy, the present invention also needs to increase more than one steam circulation, each steam circulation forms by superconduction ring-like heat exchange ring 2, upper conduit 31, downcomer 32, sleeve pipe 33 and belt fin 11, and the height of each steam circulation meets 4 times of least common multiple layers that can be set to superconduction ring-like heat exchange ring 2 number of plies, in the iron-clad of furnace body 1 furnace wall, paste thermal conductivity factor lower than 0.006W/ with heat-resisting building adhesive simultaneously
(m.k), remnant compressive strengths 0.4MPa, maximum operating temperature be that the form of the high temperature asbestos-free calcium silicate board of 1000 DEG C carries out adiabatic heat-insulation, insulation layer thickness is 50mm heat-insulation layer, to ensure overall energy-saving effect, and further reduces coke ratio in blast furnace iron-making.
After connecting in this way, the heat energy produced when the ring-like heat exchange ring 2 of superconduction be arranged on furnace body 1 sidewall just can draw blast fumance at any time, and carry out heat exchange by ring-like pipe-line system and drum 13 with the cooling water of outside, the cooling water of final high temperature, making full use of its heat energy by above-mentioned steam utilization apparatus and electricity generation system 12, carries out energy-conservation object.
As mentioned above, just the present invention can be realized preferably.