CN104805686B - Fabric ecosystem true qualities process technique - Google Patents
Fabric ecosystem true qualities process technique Download PDFInfo
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- CN104805686B CN104805686B CN201510215310.XA CN201510215310A CN104805686B CN 104805686 B CN104805686 B CN 104805686B CN 201510215310 A CN201510215310 A CN 201510215310A CN 104805686 B CN104805686 B CN 104805686B
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- fabric
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- true qualities
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 239000004744 fabric Substances 0.000 title claims abstract description 30
- 241001122767 Theaceae Species 0.000 claims abstract description 14
- 239000001397 quillaja saponaria molina bark Substances 0.000 claims abstract description 14
- 229930182490 saponin Natural products 0.000 claims abstract description 14
- 150000007949 saponins Chemical class 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 13
- 238000005554 pickling Methods 0.000 claims abstract description 7
- 238000009941 weaving Methods 0.000 claims abstract description 5
- 239000012224 working solution Substances 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000010792 warming Methods 0.000 claims description 5
- 238000004061 bleaching Methods 0.000 abstract description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 10
- 239000001301 oxygen Substances 0.000 abstract description 10
- 229910052760 oxygen Inorganic materials 0.000 abstract description 10
- 239000000835 fiber Substances 0.000 abstract description 8
- 239000002351 wastewater Substances 0.000 abstract description 3
- 230000004308 accommodation Effects 0.000 abstract description 2
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 229920003043 Cellulose fiber Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 208000016261 weight loss Diseases 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000006392 deoxygenation reaction Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention discloses fabric ecosystem true qualities and process technique, comprise the following steps, (1) the once washing after weaving；(2) tea saponin processes；(3) secondary washing；(4) pickling；(5) add soft.The application process after fabric be ecosystem true qualities, environment protection health, process technique simplify, fiber wide accommodation, fabric non-oxidation broken hole phenomenon, and boil drift print the beam more conventional oxygen bleaching process of waste water COD index can reduce about 50%.
Description
Technical field
The present invention relates to textile production Technology field, be specifically related to a kind of fabric ecosystem true qualities and process technique.
Background technology
The towel series that the most high-grade hotel, club use, it is usually pure white, conventional employing oxygen bleaching process in process of production, step includes: weaving hydrogen peroxide, Caustic soda, refining agent, the washing of stabilizer high-temperature process add plain boiled water and wash pickling deoxygenation and add soft, complex process, high energy consumption, high pollution, maximum discharge.And along with the continuous lifting of health of people life idea, pure white fabric product processes because of its bleaching process, is not the most the green in people's ideal, health-oriented products, and people increasingly pursue the articles for daily use of ecosystem true qualities.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of fabric ecosystem true qualities and processes technique, and the fabric after process is ecosystem true qualities, environment protection health, processes technique and simplifies, and boils the drift print beam more conventional oxygen bleaching process of waste water COD index and can reduce about 50%.
The present invention is achieved through the following technical solutions:
Fabric ecosystem true qualities process technique, it is characterised in that: comprise the following steps,
(1) the once washing after weaving；
(2) tea saponin processes: pending fabric is immersed in 93-103 DEG C of working solution and is processed 75-85 minute; bath raio is 1:5; working solution preparation is all to be dissolved in the tea saponin of fabric weight 4-6% in 35-45 DEG C of warm water melting in 8-12 minute, after melting, working solution is added in overflow machine by 1.5 degree per minute be warming up to 93-103 DEG C；
(3) secondary washing；
(4) pickling；
(5) add soft.
Best-of-breed technology scheme of the present invention is, (2) tea saponin processes: pending fabric is immersed in 93-103 DEG C of working solution and is processed 75-85 minute; bath raio is 1:5; working solution preparation is all to be dissolved in the tea saponin of fabric weight 4-6% in 35-45 DEG C of warm water melting in 8-12 minute, after melting, working solution is added in overflow machine by 1.5 degree per minute be warming up to 93-103 DEG C.
The present invention, compared with existing conventional oxygen bleaching process technology, has a following obvious advantage:
One, conventional oxygen bleaching process hydrogen peroxide, bleaching, owing to dioxygen moisture Jie's speed is difficult to control, is difficult to consistent, and uses the tea saponin dough softening extremely low before and after whiteness, working solution quite stable, thus ensure that product fore-and-aft stability.Towel after process is ecosystem true qualities, healthy, environmental protection.
Two, the more conventional oxygen bleaching process of process technique of the present invention, boils drift dyeing waste water COD index and reduces by more than 50%.
Three, through the big production testing of the hundreds of myriametre of various fabrics, no matter how high water quality, hardness is, and few oxidation broken hole phenomenon occur.
Four, fabric fibre wide accommodation, cellulose fibre, regenerated fiber, chemical fibre all adapt to, and especially more than two kinds blend fabric effects more can highlight.
Five, fabric weight-loss ratio reduces, and weight-loss ratio reduces 2-3% compared with conventional oxygen bleaching process.
Six, fabric fibre strength strengthens, and can improve 8-10% compared with conventional oxygen bleaching process.
Seven, deposit, weighing, material convenient.Conventional oxygen bleaching process pre-treatment is with six, seven auxiliary agents, and the present invention is only with one tea saponin, and weighing, the error of material are greatly reduced.
Detailed description of the invention
Each 1 ton of the towel cloth that extracting cellulose fiber, regenerated fiber are woven into respectively, processes technique by the application and processes (sample 1, sample 2 sample 3) in three times,
It is embodied as step:
(1) the once washing after weaving: room temperature, water washing bath ratio is for 1:6, washing time 15 minutes；Once wash the impurity on fabric off, reduce the consumption of next procedure tea saponin.
(2) tea saponin processes: pending fabric is immersed in 93-103 DEG C of working solution and is processed 75-85 minute; bath raio is 1:5; working solution preparation is all to be dissolved in the tea saponin of fabric weight 4-6% in 35-45 DEG C of warm water melting in 8-12 minute, after melting, working solution is added in overflow machine by 1.5 degree per minute be warming up to 93-103 DEG C；
(3) secondary washing: room temperature, water washing bath ratio is for 1:6, washing time 15 minutes；
(4) pickling: room temperature, pickling bath raio is 1:5, pickling time 15 minutes, and pickle is the glacial acetic acid aqueous solution containing 0.15%, and pH value reaches 6.5；
(5) adding soft: soft bath raio is 1:5, flexure temperature 40 DEG C, the soft 30 minutes time, softening agent is the aqueous solution containing 1.5% hydrophilic softening agent.
Each 1 ton of the towel cloth that extracting cellulose fiber, regenerated fiber, chemical fibre are woven into respectively, processes (normal 1, normal 2, normal 3) in three times with conventional oxygen bleaching process,
After process, the every Testing index of product is as follows:
Claims (2)
1. fabric ecosystem true qualities process technique, it is characterised in that: comprise the following steps,
(1) the once washing after weaving；
(2) tea saponin processes: is immersed in 93-103 DEG C of working solution by pending fabric and processes 75-85 minute; bath raio is 1:5; working solution preparation is all to be dissolved in the tea saponin of fabric weight 4-6% in 35-45 DEG C of warm water in 8-12 minute melting, and is warming up to 93-103 DEG C by 1.5 degree per minute in working solution adds after melting overflow machine；
(3) secondary washing；
(4) pickling；
(5) add soft.
Fabric ecosystem true qualities the most according to claim 1 process technique, it is characterized in that: step (2) tea saponin processes: pending fabric is immersed in 98 DEG C of working solutions and processes 80 minutes; bath raio is 1:5; working solution preparation is all to be dissolved in the tea saponin of fabric weight 5% in 40 DEG C of warm water melting in 10 minutes, is warming up to 98 DEG C by 1.5 degree per minute in working solution adds after melting overflow machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510215310.XA CN104805686B (en) | 2015-04-30 | 2015-04-30 | Fabric ecosystem true qualities process technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510215310.XA CN104805686B (en) | 2015-04-30 | 2015-04-30 | Fabric ecosystem true qualities process technique |
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| CN104805686A CN104805686A (en) | 2015-07-29 |
| CN104805686B true CN104805686B (en) | 2016-09-21 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442354A (en) * | 2015-12-31 | 2016-03-30 | 江苏金辰针纺织有限公司 | Pretreatment and post-treatment technology for dark color and extra dark color dyeing |
| CN106592276B (en) * | 2016-12-16 | 2018-10-16 | 山东滨州亚光毛巾有限公司 | A kind of production method of bilayer high-definition digital printed towel |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102337672B (en) * | 2010-07-21 | 2013-06-26 | 稳健实业(深圳)有限公司 | Short-flow pretreatment method for cotton fabric and cotton fabric |
| CN103103747B (en) * | 2012-12-28 | 2015-09-16 | 铜陵市霞飞新材料有限责任公司 | A kind of pre-treating method of pineapple fibre fiber |
| CN103215822A (en) * | 2012-12-28 | 2013-07-24 | 绍兴董氏纺织印染技术开发中心 | Cotton yarn refining and dyeing one-bath method |
| CN103469563B (en) * | 2013-09-13 | 2015-09-09 | 句容市后白镇迎瑞印花厂 | A kind of method for refining of real silk fabric |
| CN103820994A (en) * | 2014-03-13 | 2014-05-28 | 张家港市金陵纺织有限公司 | Production technology for cotton, viscose and tencel colored woven fabric |
| CN105350352A (en) * | 2015-12-09 | 2016-02-24 | 河北益康针棉织有限公司 | Method for conducting one-bath-process dyeing on polyamide polyester super fine fiber through basic dyestuff |
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Effective date of registration: 20240525 Address after: 223000 No. 8, Tieyun Road, economic development zone, Huai'an District, Huai'an City, Jiangsu Province Patentee after: Jiangsu carnation Textile Technology Co.,Ltd. Country or region after: China Address before: No. 8 Tieyun Road, Chuzhou Economic Development Zone, Huai'an City, Jiangsu Province, 223200 Patentee before: JIANGSU CANASIN WEAVING Co.,Ltd. Country or region before: China |