【Background technique】
Gluconic acid and its esters have the characteristics that nontoxic, thermal stability is good and is not easy to deliquesce, chemical industry, food, medicine,
The industries such as light industry have been widely used.Especially in terms of cement additive, sodium gluconate can be used as water-reducing agent and slow setting
Agent and be widely used, and achieve good effect;It can be used as nutritional supplement, curing agent, buffer etc. in food industry,
Present people have developed the condiment of high flavor using sodium gluconate as raw material.Further, since gluconic acid has
It is more that excellent chelating ability is also widely used for water treatment, plating, metal and nonmetallic surface clean and manufacture of cement etc.
Kind industrial department.Currently, the annual requirement of gluconic acid alreadys exceed 500,000 tons.
The method of production gluconic acid mainly has biological fermentation process, eletrooxidation method, electrolytic oxidation and multiphase
Four kinds of methods of catalytic oxidation.The intermediate steps of eletrooxidation method are more, and by-product is more, and product is difficult to separate, and finished product
In contain sodium chloride, make its in terms of cement additive application be restricted;Electrolytic oxidation energy consumption is high in production and
It is not easy to control;Heterogeneous catalytic oxidation method needs to cause using expensive catalyst the production cost of gluconic acid high.And
Microbe fermentation method is since fermenting speed is fast, fermentation process is easily controllable, product easily extracts, produces and stablizes mild, easy industry
The advantages that metaplasia produces, and become the most important production method of glucose present acid.
The raw material of fermenting and producing gluconic acid is mainly glucose, molasses and starchy material.And current gluconic acid
Yield is not able to satisfy the increasingly increased demand to gluconic acid, and the enlarging extensive simply of starch deep processing enterprise will certainly
Seriously affect the grain security of country.Therefore, seeking cheap and from a wealth of sources gluconic acid raw materials for production is grape
The matter of utmost importance that saccharic acid industry healthy development is faced.China is large agricultural country, the lignocellulosic materials such as agriculture and forestry waste
Yield it is huge, but it is most of all slatterned by inefficient burning, not only cause the huge wasting of resources, but also result in ratio
More serious environment and traffic problems.And lignocellulosic material is utilized to produce gluconic acid, then it can effectively solve glucose
The raw material sources problem of sour industry, while current rural economy, rural development and rural demography can be effectively relieved, it is provided for the deep processing of agricultural wastes
New outlet.
Bioconversion lignocellulosic material production of chemicals, generally comprises pretreatment of raw material, enzyme hydrolysis, fermentation and product
The processes such as separation.Lignocellulosic material destroys its compact texture by pretreatment, promotes cellulase to the drop of cellulose
Solution.But preprocessing process generates the mortifiers such as organic acid, aldehydes and phenols.In order to improve fermenting for cellulose matrix
Property, mortifier therein must be reduced or removed completely before fermentation.But grape is produced by substrate fermentation of lignocellulosic
There are many technological difficulties for saccharic acid, at present the method in relation to using in the report using lignocellulosic material production gluconic acid
Mostly heterogeneous catalytic oxidation method.During producing gluconic acid using these methods, need to use a large amount of sulfuric acid, hydroxide
The chemicals such as sodium, and catalyst is mostly Na2Cu(OH)4With gold/phosphorus heteropoly tungstic acid cesium salt, although this method high conversion rate,
Used catalyst is limited in cycle-index, and the catalyst consumption of unit product is high, in a disguised form increases the life of gluconic acid product
Produce cost.
The present invention provides the pretreatment using complete true lignocellulosic material as matrix, proposed using inventor,
Saccharification and zymotechnique production high concentration glucose acid.
【Summary of the invention】
Present invention aims at the fermentation substrate for expanding crude dextrose acid fermentation, use is cheap, resourceful
Lignocellulosic, provide one kind using lignocellulosic as raw material, pass through saccharification and the side of fermenting and producing high concentration glucose acid
Method.
Design of the invention:Gluconic acid is produced by raw material low-cost high-efficiency of lignocellulosic, specifically first
The pretreatment for carrying out lignocellulosic material, obtained raw material carry out detoxification or not detoxification, then pass through following two approach
Produce gluconic acid:One, with cellulase degradation, treated that raw material obtains saccharified liquid, then accesses gluconic acid and produces bacterial strain
Carry out gluconic acid fermentation;Two, by treated, reactor is added in raw material, cellulase and gluconic acid production bacterial strain simultaneously
In, gluconic acid is produced by way of synchronous saccharification and fermentation.
The purpose of the present invention is achieved through the following technical solutions:
A kind of method of bioconversion lignocellulosic production gluconic acid, which is characterized in that the specific steps are that:
(1) lignocellulosic pre-processes:
Lignocellulosic pretreatment includes dilute acid pretreatment, steam blasting, the explosion of ammonia fiber, the swollen quick-fried, sulphite of liquefied ammonia
Pretreatment, alkaline process pretreatment, machinery grind pretreatment, Biological Pretreatment;It is preferred that dilute acid pretreatment method, dilute acid pretreatment refer to
Dilution heat of sulfuric acid infiltrates material, and 1~10min is then maintained at 180~200 DEG C, lignocellulosic structure is destroyed, thus favorably
In subsequent enzymolysis process.
The lignocellulosic material includes corn stover, wheat-straw, straw, Cotton Stalk, energy-source plant, wood, wood
The mixing of the one or more such as bits, waste paper, agriculture and forestry waste.
The lignocellulosic material have passed through pretreatment, be destroyed its compact texture, so that improving it can digest
Property.Preprocess method includes but is not limited to that dilute acid pretreatment, steam blasting, the explosion of ammonia fiber, the swollen quick-fried, sulphite of liquefied ammonia are located in advance
Reason, alkaline process pretreatment, machinery grind pretreatment, Biological Pretreatment etc., preferably dilute acid pretreatment method.
(2) fluid nutrient medium culture aspergillus niger is utilized:
40~80g/L glucose, 0~1g/L magnesium sulfate, 0~2g/L sodium dihydrogen phosphate, the potassium dihydrogen phosphate of 0~2g/L, 0
The manganese sulfate of~2g/L, is cultivated as 12~48h by 25~40 DEG C of Liquid Culture aspergillus niger, 50~500rpm, and cell concentration reaches 1
~3g/L.Further culture or fermentation of the aspergillus niger of culture for liquid or solid fermentation substrate.
(3) solid-state biological detoxication:
After adjusting lignocellulosic material pH and water content, detoxification mould Amorphotheca resinae ZN1 is accessed,
Deposit number CGMCC7452, solid state rheology are characterized in that 20~35 DEG C of cultivation temperature, and material moisture is 30~70%, material
PH4.5~6.5.The compound that detoxification is removed includes formic acid, acetic acid, furfural, hydroxymethylfurfural etc..
If the gluconic acid for selecting mortifier tolerance strong produces bacterium, step (3), i.e., to lignocellulosic material
Detoxification treatment can be omitted.
If the gluconic acid for selecting mortifier tolerance poor produces bacterium, pretreated lignocellulosic material is needed
By detoxification treatment, the mortifier generated in preprocessing process, including organic acid compounds are removed, such as formic acid, acetic acid, acetyl
Propionic acid etc., furan derivative, such as furfural, hydroxymethylfurfural, phenolic compound, such as parahydroxyben-zaldehyde, vanillic aldehyde.It is de-
Malicious method includes but is not limited to biological detoxication, washing, crosses alkali process (Overliming), activated carbon adsorption, ionic adsorption etc., excellent
Select biological detoxication.
(4) production of gluconic acid:
The lignocellulosic material and cellulase of detoxification or non-detoxification is added simultaneously into fermentor, water use regulation is solid
Body content, at 50 DEG C, be saccharified 48~96h under conditions of pH4.8, is separated by solid-liquid separation to the slurries after saccharification, obtains supernatant,
I.e. lignocellulosic digests liquid;The good aspergillus niger strain of Liquid Culture, it is inoculated in hydrolyzate and ferments.
Aspergillus niger strain, lignocellulosic material (detoxification or non-detoxification) and the cellulose that either Liquid Culture is obtained
Enzyme is added in reactor simultaneously, and at 30~50 DEG C, synchronous saccharification and fermenting lignocellulose raw material are raw under conditions of pH4~6
Malaga saccharic acid, fermentation time are 72~120h.
The mass fraction of the lignocellulosic in the fermenter is 10~40%, and cellulase is 5~30FPU/g
DM, 30~50 DEG C of fermentation temperature.The cellulose raw material is selected from solid straws raw material or solid straws processed material;Wherein:
The cellulose raw material includes in corn stover, wheat straw, straw, sawdust, energy-source plant or forestry waste.
Production grape acid bacterial strain mainly have aspergillus niger, mould, glucose oxidation and bacillus etc., wherein aspergillus niger more suitable for
Gluconic acid is produced using lignocellulosic material.
Ferment the gluconic acid generated, the gluconic acid including free state, and adjusts fermentation pH glucose generated
Hydrochlorate, such as sodium gluconate, calcium gluconate, ammonium gluconate etc..
Compared with prior art, the positive effect of the present invention is:
(1) for the present invention using lignocellulosic as fermenting raw materials gluconic acid, matrix is low in cost, from a wealth of sources, sufficiently benefit
With renewable resource, grain is not striven with the mankind, can satisfy the ever-expanding market demand;
(2) present invention uses unique fermenting microbe and culture process, only needs to add a small amount of inorganic salts in fermentation process
Ion, at low cost, gluconic acid concentration and yield are high, are convenient for later separation and purifying.
(3) present invention produces gluconic acid by raw material high-efficiency fermenting of lignocellulosic, can use for reference existing cellulose ethanol
The relevant technologies are produced, realizes from lignocellulosic and produces gluconic acid and its salt compounds, are realized based on lignocellulosic
Large fine chemicals biorefinery.