CN104802655B - Electric drive system for electric vehicles HVDC end open circuit diagnostic system - Google Patents

Electric drive system for electric vehicles HVDC end open circuit diagnostic system Download PDF

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CN104802655B
CN104802655B CN201410035036.3A CN201410035036A CN104802655B CN 104802655 B CN104802655 B CN 104802655B CN 201410035036 A CN201410035036 A CN 201410035036A CN 104802655 B CN104802655 B CN 104802655B
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switch
negative
hvdc
precharge
positive
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CN104802655A (en
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徐玮
卢志坚
刘志明
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United Automotive Electronic Systems Co Ltd
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United Automotive Electronic Systems Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

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Abstract

The diagnostic system the invention discloses a kind of electric drive system for electric vehicles HVDC end is opened a way, which includes positive switch, precharge switch, pre-charge resistance, negative switch, open-circuit voltage detection means, battery management system;After precharge switch and pre-charge resistance series connection, positive switch two ends are parallel to;Open-circuit voltage detection means is installed in parallel in negative switch two ends, for detecting the magnitude of voltage at negative switch two ends;Positive switch two ends are used to be connected on high-tension battery anode between the proper pole of HVDC;Negative switch two ends are used to be connected on high-tension battery negative terminal between the negative pole of HVDC end;Battery management system is used to control positive switch, precharge switch, negative switch break-make, and communicates with open-circuit voltage detection means, whole-control system.The present invention, in electric current journey on high pressure, the situation of change of the negative switch both end voltage before and after being closed by precharge switch can safely, effectively detect whether HVDC end accesses inverter.

Description

Electric drive system for electric vehicles HVDC end open circuit diagnostic system
Technical field
The present invention relates to electronic(Pure electric or hybrid)Automobile high-voltage safety technology, more particularly to a kind of electric automobile Power drive system HVDC end open circuit diagnostic system.
Background technology
Automotive safety is all emphasis of concern all the time, current electric automobile(Including pure electronic and hybrid power Automobile)Power drive system employs high-pressure system mostly, and high-voltage safety becomes electric automobile field and pays close attention to object, high pressure peace Full technology becomes one of the field key technology.
Inverter as electric drive system for electric vehicles core component, its high-voltage interlocking under normal circumstances(HVIL)Loop leads to Upper cover plate realization is crossed, correct erection sequence rectifies pole for connection HVDC(T+), negative pole(T-)And the output of UVW three-phases, After normal connection, close inverter upper cover plate, high-voltage interlocking circuit closed, it is allowed to electricity on high pressure.If do not install Plate, high-voltage interlocking loop disconnect, and now do not allow electricity on high pressure, there is no high pressure risk.However, high pressure is found in practical application There is following potential high-voltage safety risk in DC terminal:Due to HVDC end(T+、T-)It is without individually designed HVIL, wrong in personnel In the case of maloperation, not by HVDC end(T+、T-)Inverter internal is installed to, but closed inverter upper cover plate, it is high Pressure interlocking loop closure, it is allowed to electricity on high pressure, if now starting high-pressure system, due to HVDC end(T+、T-)It is exposed outside, There is potential high pressure electric shock risk, as shown in Figure 1.
For the problems referred to above, existing solution is at HVDC two ends(T+、T-)The HVIL of design, the program Shortcoming is:1)Connector is relatively costly, and volume is larger;2)Inside inverter end HVIL, cabling is complicated;3)HVIL failures bring Wrong diagnosis.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of electric drive system for electric vehicles HVDC end open circuit diagnosis System, can safely, effectively detect whether HVDC end accesses inverter, evade HVDC end and do not design high-voltage interlocking and bring Potential high pressure risk, simple and convenient, it is easy to transform, implementation cost is low.
To solve above-mentioned technical problem, the electric drive system for electric vehicles HVDC end open circuit diagnosis system that the present invention is provided System, which includes positive switch, precharge switch, pre-charge resistance, negative switch, open-circuit voltage detection means, battery management system System;
After the precharge switch and pre-charge resistance series connection, positive switch two ends are parallel to;
The open-circuit voltage detection means, is installed in parallel in negative switch two ends, for detecting the electricity at negative switch two ends Pressure value;
The positive switch two ends, rectify between pole with HVDC for being connected on high-tension battery anode;
The negative switch two ends, for being connected on high-tension battery negative terminal between the negative pole of HVDC end;
HVDC rectifies pole, for being connected to inverter positive input terminal;
HVDC end negative pole, for being connected to inverter negative input end;
The battery management system, for controlling the positive switch, precharge switch, negative switch break-make, and is opened together Road voltage check device, whole-control system communication;The battery management system, the course of work are as follows:
One. control positive switch, precharge switch, negative switch are all in off-state;
Two. if electric desired signal on high pressure would be received, step 3 is carried out;
Three. voltage V before the closure at the negative switch two ends of record open-circuit voltage detection means detection0
Four. control precharge switch closure;
Five. voltage V after the closure at the negative switch two ends of record open-circuit voltage detection means detection1
If six. | V1-V0|<N, N are the positive number demarcated, then export HVDC end and do not access fault of converter signal, enter Row step 12;Step 7 is carried out otherwise;
Seven. send HVDC and rectify the normal signal that accesses to vehicle management system;
Eight. when electricity instruction on the high pressure that vehicle management system sends is received, then control negative switch closure;
If nine. it would be pre-charged in setting time and would not complete, output precharge failure fault-signal carries out step 10 Two;If be pre-charged in setting time completed, step 10 is carried out;
Ten. control positive switch closure;
11. electricity success on high pressure, terminates;
12. electricity failure on high pressure, control positive switch, precharge switch and negative switch disconnect, and terminate.
Preferably, the positive switch, precharge switch, negative switch, are relay or switching tube.
Preferably, in step 11, electricity success on high pressure, the battery management system control precharge switch disconnect, knot Beam.
Preferably, in step 4, after the battery management system sends precharge switch closure control signal, and judging pre- Whether charge switch closes, if precharge switch is closed, carries out step 5;Otherwise, export precharge switch connection to lose Fault-signal is lost, step 12 is carried out.
Preferably, in step 8, after the battery management system sends negative switch closure control signal, and judging negative pole Whether switch closes, if negative switch is closed, carries out step 9;Otherwise, output negative pole switch connection failure failure letter Number, carry out step 12.
Preferably, in step 10, after the battery management system sends positive switch closure control signal, and judging positive pole Whether switch closes, if positive switch is closed, carries out step 11;Otherwise, output cathode switch connection failure failure Signal, carries out step 12..
The electric drive system for electric vehicles HVDC end open circuit diagnostic system of the present invention, before electricity on high pressure, cell tube Reason system BMS is initialized, and makes positive switch S+, precharge switch Sp, negative switch S- all in off-state;There is high pressure During upper electric demand, voltage V before the closure at battery management system BMS record negative switch two ends0, then control precharge switch Sp Closure, records voltage V after the closure at negative switch two ends1, and judge negative switch S- two before and after precharge switch Sp closure The voltage change at end | V1-V0| whether more than or equal to a scalar quantity N, scalar quantity N need to meet and be capable of detecting when that precharge switch Sp is closed Negative switch S- both end voltage before and after conjunction has obvious saltus step, if the negative switch S- two ends before and after precharge switch Sp closure Voltage change | V1-V0| more than or equal to a scalar quantity N, then judge HVDC end(T+, T-)Access inverter, it is allowed to car load Management system VMS sends electricity instruction on high pressure, otherwise exports HVDC and rectifies pole(T+, T-)Fault of converter letter is not accessed Number.The electric drive system for electric vehicles HVDC end open circuit diagnostic system of the present invention, in electric current journey on high pressure, by preliminary filling It is inverse that the situation of change of the negative switch both end voltage before and after electric switch closure can safely, effectively detect whether HVDC end is accessed Become device, and due to when precharge switch Sp starts closure, positive switch S+ and negative switch S- all in off-state, i.e., Make HVDC end(T+、T-)Not connected inverter, will not also bring high pressure risk, can evade HVDC end(T+、T-) High-voltage interlocking is not designed(HVIL)The potential high pressure risk brought, simple and convenient, it is easy to transform, implementation cost is low.
Description of the drawings
In order to be illustrated more clearly that technical scheme, the accompanying drawing to using required for the present invention makees simple below Introduce, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ordinary skill people For member, on the premise of not paying creative work, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is the potential risk schematic diagram that high-voltage interlocking is not installed at HVDC end;
Fig. 2 is electric drive system for electric vehicles HVDC end open circuit one embodiment schematic diagram of diagnostic system of the present invention;
The battery management of electric drive system for electric vehicles HVDC end open circuit one embodiment of diagnostic system of Fig. 3 present invention System work process schematic diagram;
The effect of electric drive system for electric vehicles HVDC end open circuit one embodiment of diagnostic system of Fig. 4 present invention is illustrated Figure.
Specific embodiment
Below in conjunction with accompanying drawing, clear, complete description is carried out to the technical scheme in the present invention, it is clear that described Embodiment is a part of embodiment of the present invention, rather than the embodiment of whole.Based on the embodiment in the present invention, this area is general All other embodiment that logical technical staff is obtained on the premise of creative work is not made, belongs to protection of the present invention Scope.
Embodiment one
Electric drive system for electric vehicles HVDC end is opened a way diagnostic system, as shown in Fig. 2 including positive switch S+, in advance Charge switch Sp, pre-charge resistance R, negative switch S-, open-circuit voltage detection means VM, battery management system BMS;
After precharge switch Sp and pre-charge resistance R series connection, positive switch S+ two ends are parallel to;
Open-circuit voltage detection means VM, is installed in parallel in negative switch S- two ends, for detecting negative switch S- two The magnitude of voltage at end;
The positive switch S+ two ends, rectify between the T+ of pole with HVDC for being connected on high-tension battery E anodes;
The negative switch S- two ends, for being connected on high-tension battery E negative terminals between the negative pole T- of HVDC end;
HVDC rectifies pole T+, for being connected to inverter positive input terminal;
HVDC end negative pole T-, for being connected to inverter negative input end;
The battery management system BMS, leads to for controlling positive switch S+, precharge switch Sp, negative switch S- It is disconnected, and communicate with open-circuit voltage detection means VM, vehicle management system VMS;The battery management system BMS, as shown in figure 3, The course of work is as follows:
One. before electricity on high pressure, initialized, control positive switch S+, precharge switch Sp, negative switch S- are all located In off-state;
Two. if electric desired signal on high pressure would be received, step 3 is carried out;
Three. voltage V before the closure at the negative switch S- two ends of record open-circuit voltage detection means VM detection0
Four. control precharge switch Sp closure;
Five. voltage V after the closure at the negative switch S- two ends of record open-circuit voltage detection means VM detection1
If six. | V1-V0|<N, N are the positive number demarcated, then export HVDC end(T+, T-)Fault of converter is not accessed Signal, carries out step 12;Step 7 is carried out otherwise;
Seven. send HVDC and rectify the normal signal that accesses to vehicle management system VMS;
Eight. when electricity instruction on the high pressure that vehicle management system VMS sends is received, then control negative switch S- closure;
If nine. it would be pre-charged in setting time and would not complete, output precharge failure fault-signal carries out step 10 Two;If be pre-charged in setting time completed, step 10 is carried out;
Ten. control positive switch S+ closure;
11. electricity success on high pressure, terminates;
12. electricity failure on high pressure, control positive switch S+, precharge switch Sp and negative switch S- disconnect, and stop connecting High pressure is connect, is terminated.
Positive switch S+, precharge switch Sp, negative switch S- can be that there is switch to make for relay, switching tube etc. Electronic devices and components.
Preferably, in step 11, electricity success on high pressure, the battery management system control precharge switch disconnect, knot Beam.
Preferably, in step 4, after the battery management system BMS sends precharge switch closure control signal, and sentencing Whether disconnected precharge switch Sp closes, if precharge switch Sp is closed, carries out step 5;Otherwise, export preliminary filling to establish by cable Connection failure fault-signal is closed, step 12 is carried out.
In step 8, after the battery management system BMS sends negative switch closure control signal, and negative switch is judged Whether S- closes, if negative switch S- is closed, carries out step 9;Otherwise, output negative pole switch connection failure failure letter Number, carry out step 12.
In step 10, after the battery management system BMS sends positive switch closure control signal, and positive switch is judged Whether S+ closes, if positive switch S+ is closed, carries out step 11;Otherwise, output cathode switch connection failure failure Signal, carries out step 12.
Switch in general(Precharge switch Sp, positive switch S+, negative switch S-)By control section and executable portion Composition, battery management system BMS by compare switch actuating station both sides voltage come judge switch whether close, both sides voltage It is equal, it is judged as that switch is closed.
Whether precharge completes, and can pass through to judge the voltage between inverter positive input terminal and negative input end(It is connected on The voltage at the electric capacity C two ends between inverter input terminal)To realize, when electric capacity C both end voltages reach actual high-voltage battery two ends electricity Setting ratio X (X is the positive number less than 1, and X can be demarcated) of pressure, then it is assumed that precharge is completed.
The electric drive system for electric vehicles HVDC end open circuit diagnostic system of embodiment one, if HVDC end(T+、 T-)Inverter is not accessed at two ends, then before and after precharge switch Sp closure, the negative switch that open-circuit voltage detection means VM is detected S- both end voltages are basically unchanged;If HVDC end(T+、T-)Inverter is accessed at two ends, then before precharge switch Sp closure Afterwards, the negative switch S- both end voltage that open-circuit voltage detection means VM is detected has more obvious saltus step.Therefore, utilizing should Principle, as long as before and after precharge switch Sp closure is detected in above-mentioned high pressure power up there not being negative switch S- both end voltage Substantially saltus step, you can judge HVDC end(T+、T-)Inverter is not accessed, stops continuing electricity on high pressure by software control. The electric drive system for electric vehicles HVDC end open circuit diagnostic system of embodiment one, before electricity on high pressure, battery management system BMS is initialized, and makes positive switch S+, precharge switch Sp, negative switch S- all in off-state;There is electricity on high pressure to need When asking, then voltage V0 before the closure at battery management system BMS record negative switch two ends controls precharge switch Sp closure, Voltage V after the closure at record negative switch two ends1, and judge precharge switch Sp closure before and after negative switch S- two ends electricity Buckling | V1-V0| whether more than or equal to a scalar quantity N, scalar quantity N need to meet be capable of detecting when precharge switch Sp closure before and after Negative switch S- both end voltage have obvious saltus step, if precharge switch Sp closure before and after negative switch S- two ends voltage Change | V1-V0| more than or equal to a scalar quantity N, then judge HVDC end(T+, T-)Access inverter, it is allowed to car load management system System VMS sends electricity instruction on high pressure, otherwise exports HVDC and rectifies pole(T+, T-)Fault of converter signal is not accessed.Implement The electric drive system for electric vehicles HVDC end open circuit diagnostic system of example one, in electric current journey on high pressure, is established by cable by preliminary filling The situation of change of the negative switch both end voltage closed before and after closing can safely, effectively detect whether HVDC end accesses inversion Device, and due to when precharge switch Sp starts closure, positive switch S+ and negative switch S- all in off-state, even if HVDC end(T+、T-)Not connected inverter, will not also bring high pressure risk, can evade HVDC end(T+、T-)Not Design high-voltage interlocking(HVIL)The potential high pressure risk brought, simple and convenient, it is easy to transform, implementation cost is low.
The implementation result of specific embodiment is verified by Portunus simulation softwares.It is imitative with certain actual power drive system True object, high-tension battery voltage be 300V, in inverter electric capacity C capacitances be 500 μ F, the initial both end voltages of electric capacity C be 0V, positive pole Switch S+ and negative switch S- disconnect, and give precharge switch Sp mono- step signal(From being disconnected to closure), by open-circuit voltage Detection means VM observing negative switch S- both sides voltage, from measurement result, when HVDC end(T+、T-)Access inversion During device, negative switch S- both end voltage jumps to 300V from 0, obvious saltus step occurs, if without obvious saltus step, battery management system BMS controls stop electricity on high pressure immediately.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements done etc. are should be included within the scope of protection of the invention.

Claims (6)

1. a kind of electric drive system for electric vehicles HVDC end is opened a way diagnostic system, including positive switch, precharge switch, pre- Charging resistor, negative switch, open-circuit voltage detection means, battery management system;
After the precharge switch and pre-charge resistance series connection, positive switch two ends are parallel to;
The open-circuit voltage detection means, is installed in parallel in negative switch two ends, for detecting the magnitude of voltage at negative switch two ends;
The positive switch two ends, rectify between pole with HVDC for being connected on high-tension battery anode;
The negative switch two ends, for being connected on high-tension battery negative terminal between the negative pole of HVDC end;
HVDC rectifies pole, for being connected to inverter positive input terminal;
HVDC end negative pole, for being connected to inverter negative input end;Characterized in that,
The battery management system, for controlling the positive switch, precharge switch, negative switch break-make, and with open circuit electricity Pressure detection means, whole-control system communication;The battery management system, the course of work are as follows:
One. control positive switch, precharge switch, negative switch are all in off-state;
Two. if electric desired signal on high pressure would be received, step 3 is carried out;
Three. voltage V before the closure at the negative switch two ends of record open-circuit voltage detection means detection0
Four. control precharge switch closure;
Five. voltage V after the closure at the negative switch two ends of record open-circuit voltage detection means detection1
If six. | V1-V0|<N, N are the positive number demarcated, then export HVDC end and do not access fault of converter signal, walked Rapid 12;Step 7 is carried out otherwise;
Seven. send HVDC and rectify the normal signal that accesses to vehicle management system;
Eight. when electricity instruction on the high pressure that vehicle management system sends is received, then control negative switch closure;
If nine. it would be pre-charged in setting time and would not complete, output precharge failure fault-signal carries out step 12;Such as Fruit is pre-charged in setting time and completes, then carry out step 10;
Ten. control positive switch closure;
11. electricity success on high pressure, terminates;
12. electricity failure on high pressure, control positive switch, precharge switch and negative switch disconnect, and terminate.
2. electric drive system for electric vehicles HVDC end according to claim 1 is opened a way diagnostic system, it is characterised in that
The positive switch, precharge switch, negative switch, are relay or switching tube.
3. electric drive system for electric vehicles HVDC end according to claim 1 is opened a way diagnostic system,
In step 11, electricity success on high pressure, the battery management system control precharge switch disconnect, and terminate.
4. electric drive system for electric vehicles HVDC end according to claim 1 is opened a way diagnostic system, it is characterised in that
In step 4, after the battery management system sends precharge switch closure control signal, and judge that precharge switch is No closure, if precharge switch is closed, carries out step 5;Otherwise, precharge switch connection failure fault-signal is exported, Carry out step 12.
5. electric drive system for electric vehicles HVDC end according to claim 1 is opened a way diagnostic system, it is characterised in that
In step 8, after the battery management system sends negative switch closure control signal, and judge whether negative switch closes Close, if negative switch is closed, carry out step 9;Otherwise, output negative pole switch connection failure fault-signal, carries out step 12.
6. electric drive system for electric vehicles HVDC end according to claim 1 is opened a way diagnostic system, it is characterised in that
In step 10, after the battery management system sends positive switch closure control signal, and judge whether positive switch closes Close, if positive switch is closed, carry out step 11;Otherwise, output cathode switch connection failure fault-signal, is walked Rapid 12.
CN201410035036.3A 2014-01-24 2014-01-24 Electric drive system for electric vehicles HVDC end open circuit diagnostic system Active CN104802655B (en)

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CN106564390B (en) * 2015-10-12 2020-04-21 北京新能源汽车股份有限公司 Electric automobile and high-voltage system, detection method and pre-charging circuit thereof
CN106274528B (en) * 2016-08-26 2018-08-28 朱利东 Pre-charge circuit with automatic control function and method
CN107872090B (en) * 2016-09-27 2021-03-30 南京南瑞继保电气有限公司 Energy storage battery pre-charging circuit and pre-charging method
CN109524945A (en) * 2017-09-19 2019-03-26 联合汽车电子有限公司 A kind of protection circuit and its control method and power-supply system
CN108594105B (en) * 2018-02-07 2021-02-09 深圳微步信息股份有限公司 Detection method for control circuit of main board indicator light
CN113071315B (en) * 2021-03-10 2022-10-11 重庆长安汽车股份有限公司 Method and system for detecting connection integrity of high-voltage electrical system of electric automobile

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