CN104802031A - Cam positioning bidirectional continuous indexing table - Google Patents
Cam positioning bidirectional continuous indexing table Download PDFInfo
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- CN104802031A CN104802031A CN201510240869.8A CN201510240869A CN104802031A CN 104802031 A CN104802031 A CN 104802031A CN 201510240869 A CN201510240869 A CN 201510240869A CN 104802031 A CN104802031 A CN 104802031A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/02—Indexing equipment
- B23Q16/04—Indexing equipment having intermediate members, e.g. pawls, for locking the relatively movable parts in the indexed position
- B23Q16/06—Rotary indexing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
- B23Q1/52—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism a single rotating pair
- B23Q1/522—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism a single rotating pair which is perpendicular to the working surface
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Abstract
本发明公开了一种凸轮定位双向连续分度工作台,它包括:底座,底座内设置有活塞缸;台面,所述台面和底座之间设置有限定台面和底座相对旋转位置的限位组件,所述台面上设置有多个分度位置孔;凸轮轴,所述凸轮轴可旋转地支承在底座上,凸轮轴的外壁上具有柱面凸轮体和平面凸轮体;定位销,所述定位销的一端与多个分度位置孔相配合,定位销的另一端与平面凸轮体相抵接以便当凸轮轴旋转时,定位销的另一端可在平面凸轮体的作用下插入或脱离出分度位置孔;回转定位组件。本发明能够在动力源和活塞缸的驱动下,自动实现工作台的双向连续回转分度和准确定位,与通常的液压分度工作台比较,它不仅解决了双向连续分度和定位顶齿等问题,同时,又取消了齿轮/齿条分度机构,其分度速度快、定位准确可靠。
The invention discloses a cam positioning bidirectional continuous indexing workbench, which comprises: a base, a piston cylinder is arranged in the base; A plurality of indexing position holes are arranged on the table; a camshaft, the camshaft is rotatably supported on the base, and a cylindrical cam body and a plane cam body are arranged on the outer wall of the camshaft; a positioning pin, the positioning pin One end of the positioning pin matches with multiple indexing position holes, and the other end of the positioning pin abuts against the plane cam body so that when the camshaft rotates, the other end of the positioning pin can be inserted into or out of the indexing position under the action of the plane cam body Holes; rotary positioning components. Driven by the power source and the piston cylinder, the present invention can automatically realize the two-way continuous rotary indexing and accurate positioning of the workbench. Compared with the usual hydraulic indexing workbench, it not only solves the problems of two-way continuous indexing and positioning of the top teeth, etc. Problem, at the same time, cancel the gear/rack indexing mechanism, its indexing speed is fast, and the positioning is accurate and reliable.
Description
技术领域technical field
本发明涉及一种凸轮定位双向连续分度工作台,可广泛用于各类机床属于装备制造领域。The invention relates to a cam positioning bidirectional continuous indexing workbench, which can be widely used in various machine tools and belongs to the field of equipment manufacturing.
背景技术Background technique
目前,分度工作台是各类机床最常用的工件回转分度部件,分度工作台的分度一般通过液压活塞缸驱动的齿条/齿轮机构实现;分度位置到达后,利用齿牙盘进行定位,这种结构的缺点是:工作台只能进行单向、固定角度分度定位,工作效率低;此外,当液压系统压力、活塞缸行程和工作台载重等变化时,都可能导致分度不正确,出现齿牙盘顶齿、无法定位的问题,其可靠性较低。At present, the indexing table is the most commonly used workpiece rotary indexing part for various machine tools. The indexing of the indexing table is generally realized by the rack/gear mechanism driven by the hydraulic piston cylinder; The disadvantage of this structure is that the workbench can only perform one-way, fixed-angle indexing and positioning, and the work efficiency is low; in addition, when the pressure of the hydraulic system, the stroke of the piston cylinder and the load of the workbench change, it may cause the division If the degree is not correct, there will be a problem that the teeth of the tooth plate top and cannot be positioned, and its reliability is low.
发明内容Contents of the invention
本发明所要解决的技术问题是克服现有技术的缺陷,提供一种凸轮定位双向连续分度工作台,它能够在动力源和活塞缸的驱动下,自动实现工作台的双向连续回转分度和准确定位,与通常的液压分度工作台比较,它不仅解决了双向连续分度和定位顶齿等问题,同时,又取消了齿轮/齿条分度机构,其分度速度快、定位准确可靠。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a cam positioning bidirectional continuous indexing workbench, which can automatically realize the bidirectional continuous rotary indexing and indexing of the workbench under the drive of the power source and the piston cylinder. Accurate positioning, compared with the usual hydraulic indexing table, it not only solves the problems of two-way continuous indexing and positioning top teeth, but also cancels the gear/rack indexing mechanism, which has fast indexing speed and accurate and reliable positioning .
为了解决上述技术问题,本发明的技术方案是:一种凸轮定位双向连续分度工作台,它包括:In order to solve the above technical problems, the technical solution of the present invention is: a cam positioning bidirectional continuous indexing workbench, which includes:
底座,底座内设置有活塞缸;a base, a piston cylinder is arranged in the base;
台面,所述台面和底座之间设置有限定台面和底座相对旋转位置的限位组件,所述台面上设置有多个分度位置孔;A table top, a limiting assembly that limits the relative rotational position of the table top and the base is arranged between the table top and the base, and a plurality of indexing position holes are arranged on the table top;
凸轮轴,所述凸轮轴可旋转地支承在底座上,凸轮轴的外壁上具有柱面凸轮体和平面凸轮体;A camshaft, the camshaft is rotatably supported on the base, and the outer wall of the camshaft has a cylindrical cam body and a planar cam body;
定位销,所述定位销的一端与多个分度位置孔相配合,定位销的另一端与平面凸轮体相抵接以便当凸轮轴旋转时,定位销的另一端可在平面凸轮体的作用下插入或脱离出分度位置孔;Locating pin, one end of the locating pin matches with a plurality of indexing position holes, and the other end of the locating pin abuts against the plane cam body so that when the camshaft rotates, the other end of the locating pin can be moved under the action of the plane cam body Insert or disengage from the indexing position hole;
回转定位组件,所述回转定位组件可旋转地支承在底座上,并且回转定位组件与凸轮轴的柱面凸轮体相配合以便当凸轮轴旋转时,回转定位组件可在底座上旋转或相对静止;A rotary positioning assembly, the rotary positioning assembly is rotatably supported on the base, and the rotary positioning assembly cooperates with the cylindrical cam body of the camshaft so that when the camshaft rotates, the rotary positioning assembly can rotate on the base or be relatively stationary;
芯轴,所述芯轴与台面固定连接,并且芯轴可旋转地穿插在活塞缸的活塞杆上,芯轴上还固定安装有齿轮,所述齿轮与所述回转定位组件相啮合配合;当活塞缸的活塞杆向上侧移动时,活塞杆带动芯轴使限位组件脱开,并且同时使齿轮与回转定位组件啮合;当活塞缸的活塞杆向下侧移动时,活塞杆带动芯轴使限位组件接合,并且同时使齿轮与回转定位组件脱开;mandrel, the mandrel is fixedly connected with the table, and the mandrel is rotatably inserted on the piston rod of the piston cylinder, and a gear is fixedly installed on the mandrel, and the gear is meshed with the rotary positioning assembly; when When the piston rod of the piston cylinder moves upward, the piston rod drives the mandrel to disengage the limit assembly, and at the same time makes the gear mesh with the rotary positioning assembly; when the piston rod of the piston cylinder moves downward, the piston rod drives the mandrel to make The limit assembly is engaged, and at the same time the gear is disengaged from the rotary positioning assembly;
凸轮轴驱动组件,所述凸轮轴驱动组件与凸轮轴传动连接以便驱动凸轮轴在底座上旋转;当活塞缸的活塞杆向上侧移动,并且凸轮轴旋转使定位销脱离出分度位置孔并同时使回转定位组件旋转时,所述台面和芯轴可相对于活塞杆旋转从而实现分度。The camshaft driving assembly is connected with the camshaft transmission so as to drive the camshaft to rotate on the base; when the piston rod of the piston cylinder moves upward and the camshaft rotates, the positioning pin breaks away from the indexing position hole and at the same time When the rotary positioning assembly is rotated, the table and mandrel can rotate relative to the piston rod to achieve indexing.
进一步提供了一种限位组件的具体结构,所述的限位组件包括上齿盘和下齿盘,所述上齿盘与台面固定连接,所述下齿盘与底座固定连接,多个分度位置孔设置在台面上固定连接的上齿盘上,上齿盘和下齿盘相啮合配合以便使限位组件接合或脱开。Further provided is a specific structure of the limiting assembly, the limiting assembly includes an upper toothed plate and a lower toothed plate, the upper toothed plate is fixedly connected to the table, the lower toothed plate is fixedly connected to the base, and a plurality of The degree position hole is arranged on the upper toothed plate which is fixedly connected on the table, and the upper toothed plate and the lower toothed plate are engaged with each other so as to engage or disengage the limiting component.
进一步为了保证定位销能够紧密的贴合在平面凸轮体的外壁上并且使其自动回位,所述的定位销可滑动地插装在底座上,并且定位销外套装有回复弹簧,该回复弹簧的一端固定抵接,另一端与定位销抵接。Further, in order to ensure that the positioning pin can closely fit on the outer wall of the plane cam body and make it return automatically, the positioning pin is slidably inserted on the base, and the positioning pin is covered with a return spring, and the return spring One end of the pin is fixedly abutted, and the other end is abutted against the positioning pin.
进一步提供了一种回转定位组件的具体结构,所述的回转定位组件包括回转套、定位盘和多个定位头,回转套可旋转地支承在底座上,定位盘与回转套固定连接,所述多个定位头设置在定位盘上,所述柱面凸轮体设置有柱面凸轮槽,定位头与柱面凸轮槽相滑配。A specific structure of a rotary positioning assembly is further provided, the rotary positioning assembly includes a rotary sleeve, a positioning plate and a plurality of positioning heads, the rotary sleeve is rotatably supported on the base, the positioning plate is fixedly connected with the rotary sleeve, the A plurality of positioning heads are arranged on the positioning plate, and the cylindrical cam body is provided with a cylindrical cam groove, and the positioning heads are slidingly matched with the cylindrical cam groove.
进一步,所述的定位头的数量和分度位置孔的数量相同。Further, the number of positioning heads is the same as the number of indexing position holes.
进一步为了使定位头和柱面凸轮体配合稳定,减小其滑动摩擦力,所述定位头的头部设置有滚轮。Further, in order to stabilize the cooperation between the positioning head and the cylindrical cam body and reduce the sliding friction force, the head of the positioning head is provided with rollers.
进一步,所述柱面凸轮槽的中段为封闭的螺旋升降段,两端为敞开的直线定位段,当凸轮轴旋转至定位头位于螺旋升降段时,所述的回转定位组件在底座上旋转,当凸轮轴旋转至定位头位于直线定位段时,所述的回转定位组件在底座上相对静止。Further, the middle section of the cylindrical cam groove is a closed spiral lifting section, and both ends are open linear positioning sections. When the camshaft rotates until the positioning head is located in the spiral lifting section, the rotary positioning assembly rotates on the base, When the camshaft rotates until the positioning head is located in the linear positioning section, the rotary positioning assembly is relatively stationary on the base.
进一步为了使定位销与平面凸轮体配合稳定,减小其滑动摩擦力,所述定位销与平面凸轮体相抵接的端部设置有滚轮。Further, in order to stabilize the cooperation between the positioning pin and the plane cam body and reduce its sliding friction force, a roller is provided at the end of the positioning pin abutting against the plane cam body.
采用了上述技术方案后,工作台分度回转时,先通过松/夹活塞缸,抬起台面、松开限位组件的限位,然后通过凸轮轴的正反转控制,选择最近途径的分度定位,凸轮轴回转后,首先由定位销和平面凸轮体的配合从台面上拔出定位销;接着通过柱面凸轮体与回转分度组件的配合,驱动台面进行回转分度,分度位置到达后,由柱面凸轮体与回转分度组件的配合使台面预定位;然后通过定位销和分度位置孔的插接配合进行插销定位,工作台需要连续分度时,可重复以上过程,直至到达需要的位置。分度完成后,通过松/夹活塞缸夹紧台面、啮合限位组件,使台面保持在准确定位的位置,本分度工作台可直接通过凸轮轴的正反转控制,实现双向连续分度和准确定位;解决了液压驱动、齿轮/齿条分度所存在的不能双向连续分度和定位顶齿等问题,其分度速度快、定位准确可靠;工作台结构简洁,加工制造和安装调试容易。After adopting the above-mentioned technical scheme, when the workbench rotates in indexing, the tabletop is raised by loosening/clamping the piston cylinder, the limit of the limit assembly is released, and then the nearest path is selected through the forward and reverse control of the camshaft. Degree positioning, after the camshaft rotates, first pull out the positioning pin from the table by the cooperation of the positioning pin and the plane cam body; After arriving, the table top is pre-positioned by the cooperation of the cylindrical cam body and the rotary indexing assembly; then the pin positioning is carried out through the insertion of the positioning pin and the indexing position hole. When the workbench needs continuous indexing, the above process can be repeated. until the desired position is reached. After the indexing is completed, the table top is clamped by the loose/clamp piston cylinder and the limit assembly is engaged, so that the table top is kept at an accurately positioned position. This indexing table can be directly controlled by the positive and negative rotation of the camshaft to achieve bidirectional continuous indexing and accurate positioning; it solves the problems of hydraulic drive, gear/rack indexing that cannot be bidirectionally continuously indexed and positioned top teeth, etc., and its indexing speed is fast, and positioning is accurate and reliable; easy.
附图说明Description of drawings
图1为本发明的凸轮定位双向连续分度工作台的结构剖视图;Fig. 1 is the structural sectional view of cam positioning bidirectional continuous indexing workbench of the present invention;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为本发明的定位盘与凸轮轴的连接示意图;Fig. 3 is the connection schematic diagram of positioning plate and camshaft of the present invention;
图4为本发明的凸轮轴上柱面凸轮体部分的结构示意图;Fig. 4 is the schematic structural view of the cylindrical cam body part on the camshaft of the present invention;
图5为本发明的凸轮轴上柱面凸轮体部分的展开图;Fig. 5 is the expanded view of cylindrical surface cam body part on the camshaft of the present invention;
图6为本发明的凸轮轴上平面凸轮体部分的结构示意图;Fig. 6 is the schematic structural view of the planar cam body part on the camshaft of the present invention;
图7为本发明的定位销的运动高度示意图。Fig. 7 is a schematic diagram of the movement height of the positioning pin of the present invention.
具体实施方式Detailed ways
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如图1~7所示,一种凸轮定位双向连续分度工作台,它包括:As shown in Figures 1 to 7, a cam positioning bidirectional continuous indexing workbench includes:
底座1,底座1内设置有活塞缸;A base 1, a piston cylinder is arranged in the base 1;
台面2,台面2和底座1之间设置有限定台面2和底座1相对旋转位置的限位组件,台面2上设置有多个分度位置孔21;The table top 2 is provided with a limit assembly between the table top 2 and the base 1 to limit the relative rotational position of the table top 2 and the base 1, and the table top 2 is provided with a plurality of indexing position holes 21;
凸轮轴16,凸轮轴16可旋转地支承在底座1上,凸轮轴16的外壁上具有柱面凸轮体10和平面凸轮体9;A camshaft 16, the camshaft 16 is rotatably supported on the base 1, and the outer wall of the camshaft 16 has a cylindrical cam body 10 and a plane cam body 9;
定位销7,定位销7的一端与多个分度位置孔21相配合,定位销7的另一端与平面凸轮体9相抵接以便当凸轮轴16旋转时,定位销7的另一端可在平面凸轮体9的作用下插入或脱离出分度位置孔21;Locating pin 7, one end of locating pin 7 cooperates with a plurality of index position holes 21, and the other end of locating pin 7 abuts with plane cam body 9 so that when camshaft 16 rotates, the other end of locating pin 7 can be on the plane. Under the action of the cam body 9, insert or disengage from the indexing position hole 21;
回转定位组件,回转定位组件可旋转地支承在底座1上,并且回转定位组件与凸轮轴16的柱面凸轮体10相配合以便当凸轮轴16旋转时,回转定位组件可在底座1上旋转或相对静止;The rotary positioning assembly is rotatably supported on the base 1, and the rotary positioning assembly is matched with the cylindrical cam body 10 of the camshaft 16 so that when the camshaft 16 rotates, the rotary positioning assembly can rotate on the base 1 or relatively static;
芯轴5,芯轴5与台面2固定连接,并且芯轴5可旋转地穿插在活塞缸的活塞杆6上,芯轴5上还固定安装有齿轮14,齿轮14与所述回转定位组件相啮合配合;当活塞缸的活塞杆6向上侧移动时,活塞杆6带动芯轴5使限位组件脱开,并且同时使齿轮14与回转定位组件啮合;当活塞缸的活塞杆6向下侧移动时,活塞杆6带动芯轴5使限位组件接合,并且同时使齿轮14与回转定位组件脱开;The mandrel 5 is fixedly connected with the table top 2, and the mandrel 5 is rotatably inserted on the piston rod 6 of the piston cylinder. The mandrel 5 is also fixedly equipped with a gear 14, which is connected with the rotary positioning assembly. Mesh fit; when the piston rod 6 of the piston cylinder moves upward, the piston rod 6 drives the mandrel 5 to disengage the limit assembly, and at the same time makes the gear 14 mesh with the rotary positioning assembly; when the piston rod 6 of the piston cylinder moves downward When moving, the piston rod 6 drives the mandrel 5 to engage the limit assembly, and at the same time disengage the gear 14 from the rotary positioning assembly;
凸轮轴驱动组件,凸轮轴驱动组件与凸轮轴16传动连接以便驱动凸轮轴16在底座1上旋转;当活塞缸的活塞杆6向上侧移动,并且凸轮轴16旋转使定位销7脱离出分度位置孔21并同时使回转定位组件旋转时,台面2和芯轴5可相对于活塞杆6旋转从而实现分度。Camshaft driving assembly, the camshaft driving assembly is connected with the camshaft 16 so as to drive the camshaft 16 to rotate on the base 1; when the piston rod 6 of the piston cylinder moves upward, and the camshaft 16 rotates, the positioning pin 7 is separated from the indexing When the positioning hole 21 is opened and the rotary positioning assembly is rotated simultaneously, the table top 2 and the mandrel 5 can rotate relative to the piston rod 6 to achieve indexing.
如图1所示,限位组件包括上齿盘4和下齿盘3,上齿盘4与台面2固定连接,下齿盘3与底座1固定连接,多个分度位置孔21设置在台面2上固定连接的上齿盘4上,上齿盘4和下齿盘3相啮合配合以便使限位组件接合或脱开。As shown in Figure 1, the limit assembly includes an upper toothed plate 4 and a lower toothed plate 3, the upper toothed plate 4 is fixedly connected to the table 2, the lower toothed plate 3 is fixedly connected to the base 1, and a plurality of indexing position holes 21 are arranged on the table 2, on the upper toothed plate 4 fixedly connected, the upper toothed plate 4 and the lower toothed plate 3 are engaged with each other so as to engage or disengage the limiting assembly.
如图1所示,定位销7可滑动地插装在底座1上,并且定位销7外套装有回复弹簧8,该回复弹簧8的一端固定抵接,另一端与定位销7抵接。As shown in FIG. 1 , the positioning pin 7 is slidably inserted on the base 1 , and the positioning pin 7 is covered with a return spring 8 . One end of the return spring 8 is fixedly abutted against, and the other end is abutted against the positioning pin 7 .
如图1所示,回转定位组件包括回转套13、定位盘12和多个定位头121,回转套13可旋转地支承在底座1上,定位盘12与回转套13固定连接,多个定位头121设置在定位盘12上,柱面凸轮体10设置有柱面凸轮槽,定位头121与柱面凸轮槽相滑配。As shown in Figure 1, the rotary positioning assembly includes a rotary sleeve 13, a positioning disc 12 and a plurality of positioning heads 121, the rotary sleeve 13 is rotatably supported on the base 1, the positioning disc 12 is fixedly connected with the rotary sleeve 13, and a plurality of positioning heads 121 is arranged on the positioning plate 12, the cylindrical cam body 10 is provided with a cylindrical cam groove, and the positioning head 121 is slidingly matched with the cylindrical cam groove.
定位头121的数量和分度位置孔21的数量相同。The number of positioning heads 121 is the same as the number of indexing position holes 21 .
如图1所示,定位头121的头部设置有滚轮11。As shown in FIG. 1 , the head of the positioning head 121 is provided with a roller 11 .
如图4、5所示,柱面凸轮槽的中段为封闭的螺旋升降段,两端为敞开的直线定位段,当凸轮轴16旋转至定位头121位于螺旋升降段时,所述的回转定位组件在底座1上旋转,当凸轮轴16旋转至定位头111位于直线定位段时,所述的回转定位组件在底座1上相对静止。As shown in Figures 4 and 5, the middle section of the cylindrical cam groove is a closed spiral lifting section, and both ends are open linear positioning sections. When the camshaft 16 rotates until the positioning head 121 is located in the spiral lifting section, the rotary positioning The assembly rotates on the base 1, and when the camshaft 16 rotates until the positioning head 111 is located in the linear positioning section, the rotary positioning assembly is relatively stationary on the base 1.
如图1所示,定位销7与平面凸轮体9相抵接的端部设置有滚轮11。As shown in FIG. 1 , a roller 11 is provided at the end of the positioning pin 7 abutting against the plane cam body 9 .
本发明的工作原理如下:The working principle of the present invention is as follows:
当活塞缸的下腔进油、松开工作台时,活塞杆6将通过平面轴承15,带动台面2、上齿盘4、芯轴5、齿轮14向上运动,使上齿盘4和下齿盘3脱开;同时,齿轮14和定位盘12的内齿圈啮合,当工作台松开、定位销7拔出后,如定位盘12回转,齿轮14便可带动芯轴5、台面2在活塞杆6内回转,进行工作台分度,当夹紧油缸上腔进油、夹紧工作台时,活塞杆6将通过平面轴承15,带动台面2、上齿盘4、芯轴5、齿轮14向下运动,使上齿盘4和下齿盘3啮合、工作台准确定位和保持;同时,齿轮14和定位盘12的内齿圈脱离。When oil enters the lower chamber of the piston cylinder and the workbench is released, the piston rod 6 will drive the table 2, the upper toothed disc 4, the mandrel 5, and the gear 14 to move upward through the plane bearing 15, so that the upper toothed disc 4 and the lower gear The disc 3 is disengaged; at the same time, the gear 14 meshes with the inner ring gear of the positioning disc 12. When the workbench is loosened and the positioning pin 7 is pulled out, if the positioning disc 12 rotates, the gear 14 can drive the mandrel 5 and the table 2 to rotate. Piston rod 6 rotates inside to carry out worktable indexing. When the upper cavity of the clamping oil cylinder enters the oil and clamps the worktable, the piston rod 6 will pass through the plane bearing 15 to drive the table top 2, upper toothed disc 4, mandrel 5 and gear 14 moves downwards so that the upper toothed disc 4 and the lower toothed disc 3 are meshed, and the workbench is accurately positioned and maintained; at the same time, the gear 14 and the ring gear of the positioning disc 12 are disengaged.
平面凸轮体9和柱面凸轮体10统一设置在凸轮轴16上,凸轮轴16和凸轮轴驱动组件,也就是驱动电机及减速箱17连接,凸轮轴16回转时,可驱动柱面凸轮体10和定位盘12的配合和平面凸轮体9和定位销7同步运动,自动实现工作台的回转分度和准确定位。The plane cam body 9 and the cylindrical cam body 10 are uniformly arranged on the camshaft 16, and the camshaft 16 is connected with the camshaft driving assembly, that is, the driving motor and the reduction box 17. When the camshaft 16 rotates, the cylindrical cam body 10 can be driven. The cooperation with the positioning plate 12 and the synchronous movement of the plane cam body 9 and the positioning pin 7 automatically realize the rotary indexing and accurate positioning of the workbench.
上齿圈4上加工有与工作台分度位置数量一致的分度位置孔21,定位销7和回复弹簧8安装在底座1及下齿圈3上,当定位销7插入上齿圈4的分度位置孔21时,可使工作台准确定位。工作台松开后,如起动驱动电机,驱动电机将通过减速箱17,带动凸轮轴16回转。在凸轮轴16回转的开始阶段,定位盘12的定位头121上的滚轮11和柱面凸轮体10的直线定位槽啮合,定位盘12不产生回转运动;而平面凸轮体9的半径迅速变小,定位销7在回复弹簧8的作用下向下拔出、解除工作台定位。当工作台分度到位后,定位盘12的定位头121上的滚轮11再次和柱面凸轮体10的直线定位槽啮合,定位盘12停止回转;而平面凸轮体9的半径迅速增大,强迫定位销7插入上齿盘4的分度位置孔21,工作台被准确定位。The upper ring gear 4 is processed with indexing position holes 21 that are consistent with the indexing positions of the worktable. The positioning pin 7 and the return spring 8 are installed on the base 1 and the lower ring gear 3. When the positioning pin 7 is inserted into the upper ring gear 4 When indexing the position hole 21, the workbench can be positioned accurately. After the workbench is unclamped, as the drive motor is started, the drive motor will drive the camshaft 16 to rotate through the reduction box 17. At the initial stage of the camshaft 16 rotation, the roller 11 on the positioning head 121 of the positioning disc 12 is engaged with the linear positioning groove of the cylindrical cam body 10, and the positioning disc 12 does not produce rotary motion; while the radius of the plane cam body 9 becomes smaller rapidly , The positioning pin 7 is pulled out downward under the action of the return spring 8, and the positioning of the workbench is released. After the indexing of the workbench is in place, the roller 11 on the positioning head 121 of the positioning disc 12 engages with the linear positioning groove of the cylindrical cam body 10 again, and the positioning disc 12 stops rotating; while the radius of the plane cam body 9 increases rapidly, forcing The positioning pin 7 is inserted into the index position hole 21 of the upper chainring 4, and the workbench is accurately positioned.
用于工作台分度与预定位,工作台松开、定位销7拔出后,平面凸轮体9的半径将保持不变,定位销7保持在拔销状态;而定位销7上的滚轮11将和柱面凸轮体10的螺旋升降槽啮合,因此,柱面凸轮体10的回转将驱动定位盘12、齿轮14、芯轴5及台面2进行回转分度,分度位置到达后,柱面凸轮体10的滚轮11重新与柱面凸轮体10的螺旋升降槽啮合,柱面凸轮体10的滚轮11、定位盘12、齿轮14、芯轴5及台面2停止运动并预定位;同时,平面凸轮体9与定位销7的配合运动将完成插销动作,进行工作台的准确定位。Used for table indexing and pre-positioning. After the worktable is released and the positioning pin 7 is pulled out, the radius of the plane cam body 9 will remain unchanged, and the positioning pin 7 will remain in the pin-out state; while the roller 11 on the positioning pin 7 It will mesh with the spiral lifting groove of the cylindrical cam body 10. Therefore, the rotation of the cylindrical cam body 10 will drive the positioning plate 12, the gear 14, the mandrel 5 and the table 2 to perform rotary indexing. After the indexing position is reached, the cylindrical The roller 11 of the cam body 10 engages with the spiral lifting groove of the cylindrical cam body 10 again, and the roller 11, the positioning plate 12, the gear 14, the mandrel 5 and the table 2 of the cylindrical cam body 10 stop moving and pre-position; The cooperating movement of the cam body 9 and the positioning pin 7 will complete the bolt action and carry out the accurate positioning of the workbench.
定位盘12上均匀安装有数量与工作台分度位置数量一致的滚轮11,柱面凸轮体10上加工有柱面凸轮槽,柱面凸轮槽的中间为封闭的螺旋升降段,两端为敞开的直线定位段,当柱面凸轮体10进行图示的顺时针旋转时,滚轮A将进入柱面凸轮槽的螺旋升降段,在柱面凸轮槽的推动下,它将被移动到滚轮B的位置,从而带动定位盘12及工作台顺时针转过一个分度角;同时,滚轮C将被移动到滚轮A的位置,为下一分度角的回转分度做好准备。The number of rollers 11 consistent with the number of indexing positions of the workbench is evenly installed on the positioning plate 12. The cylindrical cam body 10 is processed with a cylindrical cam groove. The middle of the cylindrical cam groove is a closed spiral lifting section, and the two ends are open. When the cylindrical cam body 10 rotates clockwise as shown in the figure, the roller A will enter the spiral lifting section of the cylindrical cam groove, and it will be moved to the roller B under the push of the cylindrical cam groove. position, thereby driving the positioning plate 12 and the worktable to rotate clockwise through an indexing angle; at the same time, the roller C will be moved to the position of the roller A to prepare for the rotary indexing of the next indexing angle.
当滚轮A到达滚轮B的位置后,滚轮A和滚轮C都将进入螺旋槽的直线定位段,此时,凸轮轴16的回转不会引起滚轮的移动,定位盘12及工作台被定位保持,工作台预定位。如柱面凸轮体10继续转动,它又将推动滚轮C到滚轮B的位置,继续带动定位盘12及工作台转个一个分度角,如此循环。When roller A reaches the position of roller B, both roller A and roller C will enter the linear positioning section of the spiral groove. At this time, the rotation of the camshaft 16 will not cause the movement of the rollers, and the positioning plate 12 and the worktable are positioned and maintained. Workbench pre-positioning. As the cylindrical cam body 10 continues to rotate, it will push the roller C to the position of the roller B, and continue to drive the positioning plate 12 and the worktable to turn an indexing angle, and so on.
柱面凸轮体10的圆柱面上加工有螺旋升降段和直线定位段,凸轮轴16回转时,其直线定位段可推动滚轮11、带动定位盘12及工作台回转分度;其直线定位段可使定位盘12及工作台定位保持。为了尽可能保证分度回转的连续和平稳,同时又有足够区间保证定位,凸轮槽的螺旋升降段采用两段等直径相切圆弧连接,长度定为240°左右;直线定位段长度定为120°左右。The cylindrical surface of the cylindrical cam body 10 is processed with a spiral lifting section and a linear positioning section. When the camshaft 16 rotates, its linear positioning section can push the roller 11, drive the positioning disc 12 and the worktable to rotate and index; its linear positioning section can Make positioning disk 12 and workbench positioning keep. In order to ensure the continuous and stable indexing rotation as much as possible, and at the same time have enough intervals to ensure positioning, the spiral lifting section of the cam groove is connected by two equal-diameter tangent arcs, and the length is set at about 240°; the length of the linear positioning section is set as About 120°.
平面凸轮体9由插销和拔销两段平滑过渡的圆弧组成,插销段圆弧的长度与柱面凸轮体10的直线定位段长度配合;拔销段圆弧的长度与柱面凸轮体10的螺旋升降段长度配合;两圆弧的直径差与插销行程一致。Plane cam body 9 is made up of the circular arc of two sections smooth transition of bolt and pull out pin, and the length of bolt segment arc is matched with the length of the linear positioning section of cylindrical cam body 10; The length of the spiral lifting section matches; the diameter difference of the two arcs is consistent with the stroke of the bolt.
本发明的原理为:利用上述结构,可通过活塞缸实现精确定位和保持;通过柱面凸轮体和定位盘的运动配合以及平面凸轮体和定位销的运动配合,实现工作台的双向连续回转分度和准确定位,其结构简洁、分度速度快、定位准确可靠。The principle of the present invention is: using the above-mentioned structure, accurate positioning and holding can be realized through the piston cylinder; through the motion coordination between the cylindrical cam body and the positioning plate and the motion coordination between the plane cam body and the positioning pin, the two-way continuous rotation of the workbench can be realized. Degree and accurate positioning, its structure is simple, the indexing speed is fast, and the positioning is accurate and reliable.
采用本发明的分度工作台,其双向分度和定位可简单地通过驱动电机的正反转控制实现,其控制容易,安装调整方便。With the indexing workbench of the present invention, its bidirectional indexing and positioning can be realized simply through the forward and reverse control of the drive motor, the control is easy, and the installation and adjustment are convenient.
本发明所涉及的所有零部件的结构简单、加工方便、制造成本低。All parts involved in the invention have simple structure, convenient processing and low manufacturing cost.
以上所述的具体实施例,对本发明解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects solved by the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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| CN108790028A (en) * | 2018-05-29 | 2018-11-13 | 德马格塑料机械(宁波)有限公司 | A kind of double-station moveable platform applied to injection molding machine |
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| CN111805015A (en) * | 2020-07-15 | 2020-10-23 | 重庆机床(集团)有限责任公司 | Calling control method of hydraulically-driven multi-station rotary table |
| CN113305593A (en) * | 2021-07-07 | 2021-08-27 | 烟台环球机床装备股份有限公司 | Locking mechanism and have its change table |
| CN117182597A (en) * | 2023-08-25 | 2023-12-08 | 浙江亿洋智能装备科技股份有限公司 | An interactive workbench vertical machining center |
| CN117300176A (en) * | 2023-11-03 | 2023-12-29 | 常德市中凯机械工业有限公司 | Automatic piston machining device |
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