CN104802030A - Automatic blank plane processing method - Google Patents
Automatic blank plane processing method Download PDFInfo
- Publication number
- CN104802030A CN104802030A CN201510210706.5A CN201510210706A CN104802030A CN 104802030 A CN104802030 A CN 104802030A CN 201510210706 A CN201510210706 A CN 201510210706A CN 104802030 A CN104802030 A CN 104802030A
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- Prior art keywords
- machine tool
- cutter head
- processing method
- size
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
The invention discloses an automatic blank plane processing method, which comprises the following substeps: S1) loading a board into a machine tool; S2) manually inputting the size of the board; S3) arranging a CCD (Charge Coupled Device) in the machine tool to scan the size of the board, and comparing whether the size of the board conforms to the size which is manually input, A) if so, skipping to S4, and B) if not, giving an alarm; S4) according to the size of the board, generating a processing instruction by a numerical control machine tool; S5) processing the board by the numerical control machine tool according to the generated processing instruction. According to the method, the processing instruction can be generated for processing only by that the size of the blank is input into a control system, so that the method has the advantages of high speed, small possibility of making mistakes, simpleness in operation and easiness in handling, and new employees who are not trained can operate the numerical control machine tool.
Description
Technical field
The present invention relates to a kind of automation blank plane surface processing method.
Background technology
Lathe is a kind of important means of carrying out blank processing present stage, and every machine operation person can face the problem of machining sheet plane, manually carries out processing too tired, and universal along with Digit Control Machine Tool, the programming of Digit Control Machine Tool is also known by people's door gradually.Numerical control airport is a kind of automated machine tool that program control system is housed.This control system can logically process has control coding or other symbolic instruction regulated procedures, and by its decoding, by the numeral of encode, inputs numerical control device by information carrier.Send various control signal through calculation process by numerical control device, control the action of lathe, shape and size by drawing, automatically process part.Digit Control Machine Tool solves the part processing problems of complexity, precision, small lot, multi items preferably, is a kind of flexibility, dynamical automated machine tool, represents the developing direction of modern machine control technology, is a kind of typical electromechanical integrated product.
And when using Digit Control Machine Tool to carry out work pieces process, often need to input machine tool instructions by hand, manual input instruction easily makes mistakes, and also loses time simultaneously.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of automation blank plane surface processing method is provided, the method only need input blank dimension to control system, just can generate Machining Instruction to process, speed fast and not easily make mistakes, easy left-hand seat simple to operate, even if untrained new employee also can operate.
The object of the invention is to be achieved through the following technical solutions: automation blank plane surface processing method, it comprises following sub-step:
S1: sheet material loads lathe;
S2: manually insert board dimension;
S3: lathe in-built CCD carries out board dimension scanning, and comparison sheets size with manually insert size and whether conform to;
If A. conform to, then jump procedure S4;
If B. do not conform to, then report to the police;
S4: Digit Control Machine Tool generates Machining Instruction according to board dimension;
S5: Digit Control Machine Tool carries out sheet fabrication by the Machining Instruction generated;
S51: initialize, cutter head is placed in X=(-R) place, n=0;
S52: cutter head is along Y=(n*0.7D) level is worked into X=(L+R);
S53: cutter head is along X=(L+R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(-R) place;
S54: cutter head is along X=(-R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(L+R) place;
S55: compare (Y+R) and whether be greater than W;
1) if (Y+R) < is W, then jump to step S42 and continue processing;
2) if (Y+R) >=W, then processing is terminated;
Wherein D is tool bit diameter, and R is tip radius, and L is panel length, and W is strip width.
Described board dimension scanning comprises the scanning of panel length, width and thickness.
Manually insert size to be inserted by the touch screen on Digit Control Machine Tool or button.
Described Machining Instruction comprises fixed instruction head, Machining Instruction and fixed instruction tail, and fixed instruction head comprises safe altitude, fast forward speed and incision speed.
When described sheet material loads lathe, the lower left corner of sheet material need navigate to the initial point on lathe.
The invention has the beneficial effects as follows: the invention provides a kind of automation blank plane surface processing method, the method only need input blank dimension to control system, just can generate Machining Instruction to process, speed fast and not easily make mistakes, easy left-hand seat simple to operate, even if untrained new employee also can operate.
Accompanying drawing explanation
Fig. 1 is method flow diagram of the present invention;
Fig. 2 is Machining Instruction flow chart.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is described in further detail, but protection scope of the present invention is not limited to the following stated.
As depicted in figs. 1 and 2, automation blank plane surface processing method, it comprises following sub-step:
S1: sheet material loads lathe;
S2: manually insert board dimension;
S3: lathe in-built CCD carries out board dimension scanning, and comparison sheets size with manually insert size and whether conform to;
If A. conform to, then jump procedure S4;
If B. do not conform to, then report to the police;
S4: Digit Control Machine Tool generates Machining Instruction according to board dimension;
S41: initialize, cutter head is placed in X=(-R) place, n=0;
S42: cutter head is along Y=(n*0.7D) level is worked into X=(L+R);
S42: cutter head is along X=(L+R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(-R) place;
S43: cutter head is along X=(-R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(L+R) place;
S44: compare (Y+R) and whether be greater than W;
1) if (Y+R) < is W, then jump to step S42 and continue processing;
2) if (Y+R) >=W, then processing is terminated;
Wherein D is tool bit diameter, and R is tip radius, and L is panel length, and W is strip width;
S5: Digit Control Machine Tool carries out sheet fabrication by the Machining Instruction generated.
Described board dimension scanning comprises the scanning of panel length, width and thickness.
Manually insert size to be inserted by the touch screen on Digit Control Machine Tool or button.
Described Machining Instruction comprises fixed instruction head, Machining Instruction and fixed instruction tail, and fixed instruction head comprises safe altitude, fast forward speed and incision speed.
When described sheet material loads lathe, the lower left corner of sheet material need navigate to the initial point on lathe.
With long 2500mm, the sheet material of wide 1500mm is example, after sheet material loads lathe, use touch screen or external key manual input slab size L=2500mm, W=1500mm, after having inputted, lathe in-built CCD carries out the scanning of board dimension, if size does not conform to input size, report to the police, if conform to, generate the Machining Instruction of the sheet material of this size, and process according to Machining Instruction.
Select tool bit diameter to be that the cutter head of 90mm is processed in the present embodiment, wherein long 2500mm, the Machining Instruction of the sheet material of wide 1500mm is as follows:
%
O0100
T01
G90 G80 G00 G17 G40 G54
G43 H01 Z150. S3000 M03
G00 X2545. Y-1330. Z150. M08
Z1.
G01 Z-2. F90
X2500. F1500
X0.0
X-45.
Y-1260.
X0.0
X2500.
X2545.
Y-1190.
X2500.
X0.0
X-45.
Y-1120.
X0.0
X2500.
X2545.
Y-1050.
X2500.
X0.0
X-45.
Y-980.
X0.0
X2500.
X2545.
Y-910.
X2500.
X0.0
X-45.
Y-840.
X0.0
X2500.
X2545.
Y-770.
X2500.
X0.0
X-45.
Y-700.
X0.0
X2500.
X2545.
Y-630.
X2500.
X0.0
X-45.
Y-560.
X0.0
X2500.
X2545.
Y-490.
X2500.
X0.0
X-45.
Y-420.
X0.0
X2500.
X2545.
X2545.
Y-350.
X2500.
X0.0
X-45.
Y-280.
X0.0
X2500.
X2545.
Y-210.
X2500.
X0.0
X-45.
Y-140.
X0.0
X2500.
X2545.
Y-70.
X2500.
X0.0
X-45.
Y0.0
X0.0
X2500.
X2545.
G00 Z150.
M30
%.
Claims (5)
1. automation blank plane surface processing method, is characterized in that: it comprises following sub-step:
S1: sheet material loads lathe;
S2: manually insert board dimension;
S3: lathe in-built CCD carries out board dimension scanning, and comparison sheets size with manually insert size and whether conform to;
If A. conform to, then jump procedure S4;
If B. do not conform to, then report to the police;
S4: Digit Control Machine Tool generates Machining Instruction according to board dimension;
S5: Digit Control Machine Tool carries out sheet fabrication by the Machining Instruction generated;
S51: initialize, cutter head is placed in X=(-R) place, n=0;
S52: cutter head is along Y=(n*0.7D) level is worked into X=(L+R);
S53: cutter head is along X=(L+R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(-R) place;
S54: cutter head is along X=(-R) move to Y=(n*0.7D), n=n+1, cutter head is along Y=(n*0.7D) be worked into X=(L+R) place;
S55: compare (Y+R) and whether be greater than W;
1) if (Y+R) < is W, then jump to step S42 and continue processing;
2) if (Y+R) >=W, then processing is terminated;
Wherein D is tool bit diameter, and R is tip radius, and L is panel length, and W is strip width.
2. automation blank plane surface processing method according to claim 1, is characterized in that: described board dimension scanning comprises the scanning of panel length, width and thickness.
3. automation blank plane surface processing method according to claim 1, is characterized in that: manually insert size and inserted by the touch screen on Digit Control Machine Tool or button.
4. automation blank plane surface processing method according to claim 1, is characterized in that: described Machining Instruction comprises fixed instruction head, Machining Instruction and fixed instruction tail, and fixed instruction head comprises safe altitude, fast forward speed and incision speed.
5. automation blank plane surface processing method according to claim 1, is characterized in that: when described sheet material loads lathe, the lower left corner of sheet material need navigate to the initial point on lathe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510210706.5A CN104802030A (en) | 2015-04-29 | 2015-04-29 | Automatic blank plane processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510210706.5A CN104802030A (en) | 2015-04-29 | 2015-04-29 | Automatic blank plane processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104802030A true CN104802030A (en) | 2015-07-29 |
Family
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|---|---|---|---|
| CN201510210706.5A Pending CN104802030A (en) | 2015-04-29 | 2015-04-29 | Automatic blank plane processing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN104802030A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105373076A (en) * | 2015-12-16 | 2016-03-02 | 广州纬纶信息科技有限公司 | Method for controlling and supervising processing of horizontal sheet material |
| CN106182308A (en) * | 2016-08-20 | 2016-12-07 | 合肥志邦家居有限公司 | A kind of big sleeve-board of kitchen cabinet cuts out device and processing method thereof |
Citations (5)
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| CN2652588Y (en) * | 2003-08-06 | 2004-11-03 | 武汉科技学院 | Position finder for digital control machine tool intelligent position finding and processing |
| CN101395548A (en) * | 2006-03-06 | 2009-03-25 | 日矿金属株式会社 | Method for determining machining plane of planar material, machining method and device for determining machining plane and flat surface machining device |
| CN102621925A (en) * | 2012-03-08 | 2012-08-01 | 沈阳飞机工业（集团）有限公司 | Calculation method of plane profile numerical control machining pitch lines of airplane complex structural component |
| KR101257275B1 (en) * | 2011-10-26 | 2013-04-22 | 화천기공 주식회사 | Intelligent cnc machine tool with automatic processing function and control method thereof |
| JP2015104765A (en) * | 2013-11-29 | 2015-06-08 | 株式会社ジェイテクト | Machine tool and processing control method of machine tool |
-
2015
- 2015-04-29 CN CN201510210706.5A patent/CN104802030A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2652588Y (en) * | 2003-08-06 | 2004-11-03 | 武汉科技学院 | Position finder for digital control machine tool intelligent position finding and processing |
| CN101395548A (en) * | 2006-03-06 | 2009-03-25 | 日矿金属株式会社 | Method for determining machining plane of planar material, machining method and device for determining machining plane and flat surface machining device |
| KR101257275B1 (en) * | 2011-10-26 | 2013-04-22 | 화천기공 주식회사 | Intelligent cnc machine tool with automatic processing function and control method thereof |
| CN102621925A (en) * | 2012-03-08 | 2012-08-01 | 沈阳飞机工业（集团）有限公司 | Calculation method of plane profile numerical control machining pitch lines of airplane complex structural component |
| JP2015104765A (en) * | 2013-11-29 | 2015-06-08 | 株式会社ジェイテクト | Machine tool and processing control method of machine tool |
Non-Patent Citations (1)
| Title |
|---|
| 赵玉峰 等: "基于数控工艺的平面铣削自动编程系统研究", 《制造业自动化》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105373076A (en) * | 2015-12-16 | 2016-03-02 | 广州纬纶信息科技有限公司 | Method for controlling and supervising processing of horizontal sheet material |
| CN105373076B (en) * | 2015-12-16 | 2018-07-03 | 广州纬纶信息科技有限公司 | A kind of method controlled with monitoring horizontal sheet fabrication |
| CN106182308A (en) * | 2016-08-20 | 2016-12-07 | 合肥志邦家居有限公司 | A kind of big sleeve-board of kitchen cabinet cuts out device and processing method thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 610041, 819, Tian Qin Road, West Park, Chengdu hi tech Zone, Sichuan, China Applicant after: Chengdu Philharmonic aviation manufacturing Limited by Share Ltd Address before: 610041, 819, Tian Qin Road, West Park, Chengdu hi tech Zone, Sichuan, China Applicant before: Chengdu is philharmonic reaches air equipment Manufacturing Co., Ltd |
|
| CB03 | Change of inventor or designer information |
Inventor after: Song Hongyuan Inventor before: Song Hongyuan |
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| COR | Change of bibliographic data | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150729 |