CN104801962A - Television set automatic assembling system and automatic screw assembling equipment of television set automatic assembling system - Google Patents

Television set automatic assembling system and automatic screw assembling equipment of television set automatic assembling system Download PDF

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Publication number
CN104801962A
CN104801962A CN201510207133.0A CN201510207133A CN104801962A CN 104801962 A CN104801962 A CN 104801962A CN 201510207133 A CN201510207133 A CN 201510207133A CN 104801962 A CN104801962 A CN 104801962A
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CN
China
Prior art keywords
guide rail
roller plate
plate
cylinder
assembly equipment
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CN201510207133.0A
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Chinese (zh)
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CN104801962B (en
Inventor
吴伟
杨军治
叶闯
耿少松
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深圳创维-Rgb电子有限公司
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Priority to CN201510207133.0A priority Critical patent/CN104801962B/en
Publication of CN104801962A publication Critical patent/CN104801962A/en
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Publication of CN104801962B publication Critical patent/CN104801962B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • B23P19/069Multi-spindle machines

Abstract

The invention discloses a television set automatic assembling system and automatic screw assembling equipment of the television set automatic assembling system. The television set automatic assembling system comprises a machine frame, and a positioning mechanism, a material taking mechanism, a four-shaft manipulator and a screw supplying mechanism, which are sequentially arranged on the machine frame, wherein an assembled product is pushed to a given position through the positioning mechanism to be fixed; the material taking mechanism is driven by the four-shaft manipulator to take a screw out from the screw supplying mechanism to be assembled at a corresponding position on the assembled product. Automatic equipment is adopted to substitute labor assembly, so that the production cost is reduced, and the production efficiency and the product quality are improved.

Description

A kind of television set automated assembling system and automation screw assembly equipment thereof

Technical field

The present invention relates to assembling production technical field, in particular a kind of television set automated assembling system and automation screw assembly equipment thereof.

Background technology

Current television rear cover and other parts, by man-made assembly, connect with screw fastening between each part, so on the complete machine production line of television set, have a lot of artificial hand to take electric screw driver to assemble.Sharply rise instantly in cost of labor, the television set screw assembly equipment in the urgent need to a kind of automation replaces manually, to reduce production cost.

Therefore, prior art has yet to be improved and developed.

Summary of the invention

In view of above-mentioned the deficiencies in the prior art, the invention provides a kind of television set automated assembling system and automation screw assembly equipment thereof, be intended to replace manually reducing production cost by automation equipment, improve production efficiency and product quality.

Technical scheme of the present invention is as follows:

A kind of automation screw assembly equipment, comprise: frame, and the detent mechanism, material fetching mechanism, four axis robot and the screw feeding machanism that are successively set in described frame, by described detent mechanism, completed knocked down products is pushed into assigned address to fix, and drives described material fetching mechanism in described screw feeding machanism, to take out screw, be assemblied in the correspondence position of completed knocked down products by screw by described four axis robot.

Described automation screw assembly equipment, wherein, described detent mechanism comprises: the first roller plate that transverse horizontal is arranged, vertical equity is arranged on the second roller plate and the 3rd roller plate of described first roller plate opposite end, vertically be arranged on the first guide rail of described first roller plate opposite end and the first cylinder and the second guide rail and the second cylinder, and transverse horizontal is arranged on the 3rd guide rail of described first roller plate side and the 3rd cylinder and the 4th guide rail and four-cylinder;

Described second roller plate is connected with described first slide and is fixedly connected with described first air cylinder driven shaft end, and by the first air cylinder driven second roller plate along the vertically movement of the first guide rail; Described first guide rail is connected with described 3rd slide and is fixedly connected with described 3rd air cylinder driven shaft end, and is moved along the 3rd guide rail transverse horizontal by the 3rd air cylinder driven first guide rail;

Described 3rd roller plate is connected with described second slide and is fixedly connected with described second air cylinder driven shaft end, and by the second air cylinder driven the 3rd roller plate along the vertically movement of the second guide rail; Described second guide rail is connected with described 4th slide and is fixedly connected with described four-cylinder driveshaft end, and drives the second guide rail to move along the 4th guide rail transverse horizontal by four-cylinder.

Described automation screw assembly equipment, wherein, also comprise one for completed knocked down products being pushed into the side push mechanism contacted with the first roller plate surface, described side push mechanism comprises: the installing plate that vertical equity is arranged, be arranged on the support bar of described installing plate bottom, be arranged on the T-shaped push rod on described installing plate top, be movably arranged on the 4th roller plate and the 5th roller plate of relative both sides, described T-shaped push rod end, and the 5th cylinder that vertical equity is arranged;

Described installing plate top is provided with the 5th guide rail, and described T-shaped push rod is connected with described 5th slide and its end is fixedly connected with described 5th air cylinder driven shaft end, and is moved by the T-shaped push rod vertical equity of the 5th air cylinder driven;

Described T-shaped push rod is also covered with safety head, described 4th roller plate and the 5th roller plate are respectively arranged with the first adjustment button and the second adjustment button, and correspondence is provided with the hole clipping regulating button and second to regulate button suitable with described first on described T-shaped push rod;

Described T-shaped push rod is also covered with safety head, described 4th roller plate and the 5th roller plate are respectively arranged with the first adjustment button and the second adjustment button, and correspondence is provided with the hole clipping regulating button and second to regulate button suitable with described first on described T-shaped push rod.

Described automation screw assembly equipment, wherein, also comprise one for correcting the aligning mechanism of completed knocked down products position, described aligning mechanism comprises: transverse horizontal arrange the 6th roller plate, and vertical equity arrange the 6th guide rail and the 6th cylinder;

Described 6th roller plate is connected with described 6th slide and is fixedly connected with described 6th air cylinder driven shaft end, and is moved along the 6th guide rail vertical equity by the 6th roller plate described in described 6th air cylinder driven.

Described automation screw assembly equipment, wherein, described first roller plate, the second roller plate and the 3rd roller plate is respectively arranged with put in place cylinder and the 3rd location of cylinder, the second location that put in place, the first location and puts in place cylinder.

Described automation screw assembly equipment, wherein, described first rail end is provided with the first buffer, and described second rail end is symmetrically arranged with the second buffer and the 3rd buffer.

Described automation screw assembly equipment, wherein, described material fetching mechanism comprises: the connecting plate being fixedly arranged on described four axis robot ends, vertically be arranged on the 7th guide rail on described connecting plate and the 7th cylinder, be slidably connected at the electric screwdriver fixed head on described 7th guide rail, be fixedly arranged on the electric screwdriver on described electric screwdriver fixed head, vertically be arranged on the 8th guide rail on described electric screwdriver fixed head, be slidably connected at the sleeve fixed head on described 8th guide rail, be fixedly arranged on described sleeve fixed head, and the sleeve matched with described electric screwdriver, and be fixedly arranged on the suction nozzle of described sleeve ends,

Described electric screwdriver fixed head is fixedly connected with described 7th air cylinder driven shaft end and by the 7th air cylinder driven electric screwdriver fixed head along the 7th guide rail vertically movement, described electric screwdriver end is provided with batch bar, and described batch of bar to be set in described sleeve and can to move relative to described sleeve.

Described automation screw assembly equipment, wherein, is vertically provided with one for cushioning the buffer spring of batch bar and sleeve relative motion between described electric screwdriver fixed head and sleeve fixed head;

Described sleeve fixed head offers one for the ventilation interface of external tracheae.

A kind of television set automated assembling system, comprise: streamline body, and be arranged on described streamline body, for placing television set several working plates half-finished, also comprise: the automation screw assembly equipment as described in above-mentioned any one, described automation screw assembly equipment is corresponding with the position of described working plate, and is automatically assemblied on the half-finished correspondence position of television set by screw by described automation screw assembly equipment.

Described television set automated assembling system, wherein, is provided with liftable stopper between two adjacent working plates.

Beneficial effect of the present invention:

Compared with prior art, a kind of television set automated assembling system provided by the present invention and automation screw assembly equipment thereof, adopt automation equipment to replace manual assembly to reduce production cost, improve production efficiency and product quality.

Accompanying drawing explanation

Fig. 1 is the stereogram of automation screw assembly equipment of the present invention;

Fig. 2 is the partial enlarged drawing in left side in Fig. 1;

Fig. 3 is the partial enlarged drawing on right side in Fig. 1;

Fig. 4 is the stereogram of side push mechanism in automation screw assembly equipment of the present invention;

Fig. 5 is the stereogram of material fetching mechanism in automation screw assembly equipment of the present invention;

Fig. 6 is the stereogram of television set automated assembling system of the present invention.

Detailed description of the invention

The invention provides a kind of television set automated assembling system and automation screw assembly equipment thereof, for making object of the present invention, technical scheme and effect clearly, clearly, referring to accompanying drawing examples, the present invention is described in more detail.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.

Refer to Fig. 1, Fig. 1 is the stereogram of automation screw assembly equipment of the present invention, described automation screw assembly equipment, and it comprises:

Frame 100, and the detent mechanism 200, material fetching mechanism 300, four axis robot 400 and the screw feeding machanism 500 that are successively set in described frame 100, by detent mechanism 200, completed knocked down products is pushed into assigned address to fix, and drives material fetching mechanism 300 to be assemblied in the correspondence position of completed knocked down products from taking-up screw in screw feeding machanism 500 by four axis robot 400.

Shown in composition graphs 2 and Fig. 3, described detent mechanism 200 comprises: the first roller plate 210 that transverse horizontal is arranged, vertical equity is arranged on the second roller plate 220 and the 3rd roller plate 230 of described first roller plate 210 opposite end, vertically be arranged on the first guide rail 221 and the first cylinder 222 and the second guide rail 231 and the second cylinder 232 of described first roller plate 210 opposite end, and transverse horizontal is arranged on the 3rd guide rail 241 of described first roller plate 210 side and the 3rd cylinder (not shown) and the 4th guide rail 243 and four-cylinder 244.

Particularly, described second roller plate 220 is slidably connected with described first guide rail 221 and is fixedly connected with described first cylinder 222 driveshaft end, and drives the second roller plate 220 along the first guide rail 221 vertically movement by the first cylinder 222.Described first guide rail 221 is slidably connected with described 3rd guide rail 241 and is fixedly connected with described 3rd cylinder (not shown) driveshaft end, and drives the first guide rail 221 to move along the 3rd guide rail 241 transverse horizontal by the 3rd cylinder (not shown).Preferably, described second roller plate 220 and the 3rd roller plate 230 are respectively arranged with put in place cylinder 220a and the 3rd location, the second location and put in place cylinder 230a, described first guide rail 221 end is provided with the first buffer 221a, and described second guide rail 231 end symmetric is provided with the second buffer 231a and the 3rd buffer 231b.

Similarly, described 3rd roller plate 230 is slidably connected with described second guide rail 231 and is fixedly connected with described second cylinder 232 driveshaft end, and described second guide rail 231 is slidably connected with described 4th guide rail 243 and is fixedly connected with described four-cylinder 244 driveshaft end; Drive the 3rd roller plate 230 along the second guide rail 231 vertically movement by the second cylinder 232, and drive the second guide rail 231 to move along the 4th guide rail 243 transverse horizontal by four-cylinder 244.Preferably, described first roller plate 210 is provided with the first location to put in place cylinder 210a.

As shown in Figure 4, Fig. 4 is the stereogram of side push mechanism in automation screw assembly equipment of the present invention, also comprise one for completed knocked down products being pushed into the side push mechanism 600 contacted with the first roller plate 210 surface, described side push mechanism 600 comprises: the installing plate 610 that vertical equity is arranged, be arranged on the support bar 620 of described installing plate 610 bottom, be arranged on the T-shaped push rod 630 on described installing plate 610 top, be movably arranged on the 4th roller plate 641 and the 5th roller plate 642 of relative both sides, described T-shaped push rod 630 end, and the 5th cylinder 650 that vertical equity is arranged.

Particularly, described installing plate 610 top is provided with the 5th guide rail (not shown), described T-shaped push rod 630 is slidably connected with described 5th guide rail (not shown) and its end is fixedly connected with described 5th cylinder 650 driveshaft end, and drives T-shaped push rod 630 vertical equity to move by the 5th cylinder 650.

Further, described T-shaped push rod 630 is also covered with safety head 660, described 4th roller plate 641 and the 5th roller plate 642 are respectively arranged with the first adjustment button 641a and second adjustment button 642a, and correspondence is provided with the hole clipping 631 regulating button 641a and second to regulate button 642a suitable with described first on described T-shaped push rod 630.When reality uses, the distance between the 4th roller plate 641 and the 5th roller plate 642 can be adjusted, thus adapt to the completed knocked down products of different size.

As shown in Figure 2, also comprise one for correcting the aligning mechanism 700 of completed knocked down products position, described aligning mechanism 700 comprises: transverse horizontal arrange the 6th roller plate 710, and vertical equity arrange the 6th guide rail 721 and the 6th cylinder (not shown).

Particularly, described 6th roller plate 710 is slidably connected with described 6th guide rail 721 and is fixedly connected with described 6th cylinder (not shown) driveshaft end, and drives described 6th roller plate 710 to move along the 6th guide rail 721 vertical equity by described 6th cylinder (not shown).The completed knocked down products accomplished fluently when screw flow to after next station stops, 6th roller plate 710 is under the driving of the 6th cylinder (not shown), completed knocked down products is released forward a segment distance, completed knocked down products is stopped in place, employee's operation of convenient station below.

As shown in Figure 5, Fig. 5 is the stereogram of material fetching mechanism in automation screw assembly equipment of the present invention, described material fetching mechanism 300 comprises: the connecting plate 310 being fixedly arranged on described four axis robot 400 ends, vertically be arranged on the 7th guide rail 311 on described connecting plate 310 and the 7th cylinder 312, be slidably connected at the electric screwdriver fixed head 320 on described 7th guide rail 311, be fixedly arranged on the electric screwdriver 330 on described electric screwdriver fixed head 320, vertically be arranged on the 8th guide rail 321 on described electric screwdriver fixed head 320, be slidably connected at the sleeve fixed head 340 on described 8th guide rail 321, be fixedly arranged on described sleeve fixed head 340, and the sleeve 350 matched with described electric screwdriver 330, and be fixedly arranged on the suction nozzle 351 of described sleeve 350 end.

Particularly, described electric screwdriver fixed head 320 is fixedly connected with described 7th cylinder 312 driveshaft end and drives electric screwdriver fixed head 320 along the 7th guide rail 311 vertically movement by the 7th cylinder 312, described electric screwdriver 330 end is provided with batch bar 331, and the described batch of bar 331 to be set in described sleeve 350 and can to move relative to described sleeve 350.Vertically being provided with one between described electric screwdriver fixed head 320 and sleeve fixed head 340 for cushioning the buffer spring 360 of batch bar 331 and sleeve 350 relative motion, described sleeve fixed head 340 offering one for the ventilation interface 341 of external tracheae.Preferably, in the present embodiment, electric screwdriver 330 is provided with three groups.

As shown in Figure 1, described screw feeding machanism 500 adopts existing conventional loader, and therefore not to repeat here for its concrete theory and structure.Preferably, described loader is provided with three groups, namely corresponding with electric screwdriver 330 number.

Based on the embodiment of above-mentioned automation screw assembly equipment, the present invention also provides a kind of embodiment of television set automated assembling system.

As shown in Figure 6, Fig. 6 is the stereogram of television set automated assembling system of the present invention, and described television set automated assembling system, comprising:

Streamline body 10, and be arranged on described streamline body 10, for placing several working plates 11 of TV half finished product 20, also comprise: the automation screw assembly equipment as described in above-mentioned any one, described automation screw assembly equipment is corresponding with the position of described working plate 11, and is automatically assemblied on the correspondence position of TV half finished product 20 by screw by described automation screw assembly equipment.Wherein, liftable stopper 12 is provided with between two adjacent working plates 11.Particularly, detent mechanism 200, material fetching mechanism 300, four axis robot 400 and screw feeding machanism 500 are all arranged in frame 100, and arrange near the side of streamline body 10, and detent mechanism 200 is then corresponding with working plate 11 position.In addition, side push mechanism 600 is arranged on the opposite side of streamline body 10, and with detent mechanism 200 with the use of, aligning mechanism 700 is then corresponding with working plate 11 position of next station.

Below concrete operations flow process of the present invention and operation principle are described further:

As shown in Figure 6, working plate 11 carries TV half finished product 20 and flows from right to left on streamline body 10, be left to after beating screw station, stopper 12 rises and blocks working plate 11, allow working plate 11 and TV half finished product 200 be parked in current station and (streamline body 10 has a lot of stations, stopper 12 is all had between each station, stopper 12 is by air cylinder driven, its blocking mechanism can move up and down, controlled by pedal, after the job done of workman, trample pedal, stopper 12 moves downward, working plate 11 flows to next station, the flowing of working plate 11 is by chain drive, a lot of rollers is installed above chain, working plate 11 is placed on above roller, chain is cycle rotation ceaselessly, thus in the unrisen situation of stopper 12, can flow to next station with working plate 11).

At the station at above-mentioned automation screw assembly equipment place, floor push is controlled automatically by described equipment.After television set arrives this station, under the driving of the first cylinder 222, the second roller plate 220 moves downward along the first guide rail 221, and when the roller lower surface in the second roller plate 220 is concordant with television set lower surface, the first cylinder 222 stops driving; Afterwards, under the driving of the 3rd cylinder (not shown), the first guide rail 221 and the second roller plate 220 be solid-located with it move horizontally to the right along the 3rd guide rail 241.Meanwhile, under the driving of the second cylinder 232, the 3rd roller plate 230 moves downward along the second guide rail 231, and when the roller lower surface in the 3rd roller plate 230 is concordant with television set lower surface, the second cylinder 232 stops driving; Afterwards, under the driving of four-cylinder 244, the second guide rail 231 and the 3rd roller plate 230 be solid-located with it move horizontally left along the 4th guide rail 243.Until television set is clamped by the roller in the second roller plate 220 and the 3rd roller plate 230, after television set is clamped, the second location cylinder 220a and the 3rd location cylinder 230a that puts in place that puts in place can send signal and tells system, and television set is located in the longitudinal direction.Afterwards, T-shaped push rod 630 is under the driving of the 5th cylinder 650, stretch out in safety head 660, and television set is pushed away forward, stop until the long limit of the another one of television set is pushed to when contacting with the roller surface in the first roller plate 210, now the first location cylinder 210a that puts in place can send signal and tells system, and television set is also located in the direction of the width.

After television set is had good positioning completely, first, the artificial first manual top 3 batches of bars 331 being moved to each self-corresponding screw hole (if play 3 screws, is then criticized pole pair and is answered a screw hole for one; If play the screw of more than 3 quantity, then some batch of pole pair answers multiple screw hole, the quantity that screw hole beaten by each batch of bar is determined according to the beat of streamline), record the coordinate of each screw hole after aligning respectively and preserve in systems in which, the television set of often kind of model is only with as above manual to once drawing position coordinates, below when producing this type, need not be right again.

When television set is had good positioning and the screw room coordinate of TV machine product is complete, three batches of bars 331 of material fetching mechanism 300 are under the driving of four axis robot 400, the top of three loaders can be moved to, draw screw (as shown in Figure 5, connected by anti-tooth between suction nozzle 351 and sleeve 350, like this in the process of playing screw, only can be more and more tighter between suction nozzle 351 and sleeve 350.Sleeve 350 is arranged on sleeve fixed head 340, sleeve fixed head 340 is except being used for except installing sleeve 350, it is also opened a ventilation interface 341, connected by tracheae, other one end of tracheae is connected to vacuum generator and magnetic valve, the crosspoint tip screwdriver bar of batch bar 331(screwdriver) and sleeve 350 between can relative motion, the stroke of its relative motion is identical with the compressible stroke of buffer spring 360, on sleeve fixed head 340 connected vacuum generator effect under, negative pressure will be formed in suction nozzle 351, when the diameter of screw cap can block the endoporus of suction nozzle 351, screw just can be held.In the present embodiment, connecting plate 310 is provided with 3 identical as upper-part, because the distance between the screw hole of the television set of every style number is different, and 3 distances criticizing bars on connecting plate 310 are fixed, so 3 or 2 screws can not be played simultaneously, must one beats, so each electric screwdriver 330 respectively correspondence the 7th cylinder 312 is equipped with, when the 7th cylinder 312 stretches out, electric screwdriver fixed head 320 drives the parts on it to transport merit downwards along the 7th guide rail 311, the suction nozzle at this place is made to be starkly lower than other two places suction nozzles, after the 7th cylinder 312 stretches out and puts in place, the Z axis of four axis robot 400 moves downward, when suction nozzle 351 contacts with screw hole upper surface, Z axis continues to move downward, now buffer spring 360 is compressed, criticize bar 331 to move downward relative to sleeve 350 and suction nozzle 351, and the screw in suction nozzle 351 is headed in screw hole, again because now electric screwdriver 330 has started to control batch bar 331 and rotates, so screw is screwed into screw hole, the that time touched above screw hole from suction nozzle 351 is screwed into screw, the Z axis of four axis robot 400 moves downward all the time, till screw is squeezed into completely.After screw is accomplished fluently, batch bar 331 just turns motionless, and now electric screwdriver 330 meeting stall, namely can send signal to system, screw has been accomplished fluently.Afterwards, the Z axis of four axis robot 400 rises, and second suction nozzle moves to above corresponding screw hole, repeats above-mentioned assembling action.

After set screw has all been beaten, second roller plate 220 and the 3rd roller plate 230 can move upward under the driving of the first cylinder 222 and the second cylinder 232, and under the driving of the 3rd cylinder (not shown) and four-cylinder 224 respectively left and move right.Meanwhile, T-shaped push rod 630 also can retreat together with the 4th roller plate 641 and the 5th roller plate 642 under the driving of the 5th cylinder 650.Afterwards, stopper 12 moves downward, and working plate 11 carries television set and flows out this station.

While the above-mentioned motion of generation, under the driving of level four axis robot 400, screw has been got in the top that material fetching mechanism 300 moves to screw feeding machanism 500, and rests on directly over first corresponding screw hole, wait for the arrival of next television set, repeat above-mentioned assembling action.In addition, after the next station that the television set accomplished fluently when screw flow to this station stops, television set, under the driving of the 6th cylinder (not shown), is released forward a segment distance by the 6th roller plate 710, television set is stopped in place, employee's operation of convenient station below.So far, whole circulation completes.

In sum, a kind of television set automated assembling system provided by the present invention and automation screw assembly equipment thereof, adopt automation equipment to replace manual assembly to reduce production cost, improve production efficiency and product quality.

Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.

Claims (10)

1. an automation screw assembly equipment, it is characterized in that, comprise: frame, and the detent mechanism, material fetching mechanism, four axis robot and the screw feeding machanism that are successively set in described frame, by described detent mechanism, completed knocked down products is pushed into assigned address to fix, and drives described material fetching mechanism in described screw feeding machanism, to take out screw, be assemblied in the correspondence position of completed knocked down products by screw by described four axis robot.
2. automation screw assembly equipment according to claim 1, it is characterized in that, described detent mechanism comprises: the first roller plate that transverse horizontal is arranged, vertical equity is arranged on the second roller plate and the 3rd roller plate of described first roller plate opposite end, vertically be arranged on the first guide rail of described first roller plate opposite end and the first cylinder and the second guide rail and the second cylinder, and transverse horizontal is arranged on the 3rd guide rail of described first roller plate side and the 3rd cylinder and the 4th guide rail and four-cylinder;
Described second roller plate is connected with described first slide and is fixedly connected with described first air cylinder driven shaft end, and by the first air cylinder driven second roller plate along the vertically movement of the first guide rail; Described first guide rail is connected with described 3rd slide and is fixedly connected with described 3rd air cylinder driven shaft end, and is moved along the 3rd guide rail transverse horizontal by the 3rd air cylinder driven first guide rail;
Described 3rd roller plate is connected with described second slide and is fixedly connected with described second air cylinder driven shaft end, and by the second air cylinder driven the 3rd roller plate along the vertically movement of the second guide rail; Described second guide rail is connected with described 4th slide and is fixedly connected with described four-cylinder driveshaft end, and drives the second guide rail to move along the 4th guide rail transverse horizontal by four-cylinder.
3. automation screw assembly equipment according to claim 2, it is characterized in that, also comprise one for completed knocked down products being pushed into the side push mechanism contacted with the first roller plate surface, described side push mechanism comprises: the installing plate that vertical equity is arranged, be arranged on the support bar of described installing plate bottom, be arranged on the T-shaped push rod on described installing plate top, be movably arranged on the 4th roller plate and the 5th roller plate of relative both sides, described T-shaped push rod end, and the 5th cylinder that vertical equity is arranged;
Described installing plate top is provided with the 5th guide rail, and described T-shaped push rod is connected with described 5th slide and its end is fixedly connected with described 5th air cylinder driven shaft end, and is moved by the T-shaped push rod vertical equity of the 5th air cylinder driven;
Described T-shaped push rod is also covered with safety head, described 4th roller plate and the 5th roller plate are respectively arranged with the first adjustment button and the second adjustment button, and correspondence is provided with the hole clipping regulating button and second to regulate button suitable with described first on described T-shaped push rod.
4. automation screw assembly equipment according to claim 2, it is characterized in that, also comprise one for correcting the aligning mechanism of completed knocked down products position, described aligning mechanism comprises: transverse horizontal arrange the 6th roller plate, and vertical equity arrange the 6th guide rail and the 6th cylinder;
Described 6th roller plate is connected with described 6th slide and is fixedly connected with described 6th air cylinder driven shaft end, and is moved along the 6th guide rail vertical equity by the 6th roller plate described in described 6th air cylinder driven.
5. automation screw assembly equipment according to claim 2, is characterized in that, described first roller plate, the second roller plate and the 3rd roller plate is respectively arranged with put in place cylinder and the 3rd location of cylinder, the second location that put in place, the first location and puts in place cylinder.
6. automation screw assembly equipment according to claim 2, is characterized in that, described first rail end is provided with the first buffer, and the second rail end is symmetrically arranged with the second buffer and the 3rd buffer.
7. automation screw assembly equipment according to claim 1, it is characterized in that, described material fetching mechanism comprises: the connecting plate being fixedly arranged on described four axis robot ends, vertically be arranged on the 7th guide rail on described connecting plate and the 7th cylinder, be slidably connected at the electric screwdriver fixed head on described 7th guide rail, be fixedly arranged on the electric screwdriver on described electric screwdriver fixed head, vertically be arranged on the 8th guide rail on described electric screwdriver fixed head, be slidably connected at the sleeve fixed head on described 8th guide rail, be fixedly arranged on described sleeve fixed head, and the sleeve matched with described electric screwdriver, and be fixedly arranged on the suction nozzle of described sleeve ends,
Described electric screwdriver fixed head is fixedly connected with described 7th air cylinder driven shaft end and by the 7th air cylinder driven electric screwdriver fixed head along the 7th guide rail vertically movement, described electric screwdriver end is provided with batch bar, and described batch of bar to be set in described sleeve and can to move relative to described sleeve.
8. automation screw assembly equipment according to claim 7, is characterized in that, is vertically provided with one for cushioning the buffer spring of batch bar and sleeve relative motion between described electric screwdriver fixed head and sleeve fixed head;
Described sleeve fixed head offers one for the ventilation interface of external tracheae.
9. a television set automated assembling system, comprise: streamline body, and be arranged on described streamline body, for placing television set several working plates half-finished, it is characterized in that, also comprise: the automation screw assembly equipment as described in any one of claim 1 to 8, described automation screw assembly equipment is corresponding with the position of described working plate, and is automatically assemblied on the half-finished correspondence position of television set by screw by described automation screw assembly equipment.
10. television set automated assembling system according to claim 9, is characterized in that, is provided with liftable stopper between two adjacent working plates.
CN201510207133.0A 2015-04-28 2015-04-28 A kind of television set automated assembling system and its automation screw assembly equipment CN104801962B (en)

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CN201510207133.0A CN104801962B (en) 2015-04-28 2015-04-28 A kind of television set automated assembling system and its automation screw assembly equipment

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CN105414943A (en) * 2015-12-02 2016-03-23 深圳创维-Rgb电子有限公司 Automatic screw assembling equipment and automatic assembling system
CN107919769A (en) * 2017-11-22 2018-04-17 温州职业技术学院 Motor automatic flexible assembly equipment
CN108620859A (en) * 2018-06-20 2018-10-09 芜湖市新海域智能科技有限公司 A kind of multi-functional screw-driving machine of maintenance of electromechanical equipment
CN108942190A (en) * 2018-06-25 2018-12-07 Tcl王牌电器(惠州)有限公司 Automatic locked screw machine

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CN202356844U (en) * 2011-11-07 2012-08-01 佛山市广顺电器有限公司 Automatic mounting device for screws of compressor fan cylinder cover
CN202507049U (en) * 2012-03-26 2012-10-31 南京熊猫电子制造有限公司 Multifunctional adsorption type four-shaft screw locking machine
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CN104117847A (en) * 2014-07-15 2014-10-29 苏州博众精工科技有限公司 Screw locking device

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CN102045522A (en) * 2009-10-20 2011-05-04 深圳Tcl新技术有限公司 Front shell of flat television, assembly equipment and manufacturing method of equipment
CN202356844U (en) * 2011-11-07 2012-08-01 佛山市广顺电器有限公司 Automatic mounting device for screws of compressor fan cylinder cover
CN202507049U (en) * 2012-03-26 2012-10-31 南京熊猫电子制造有限公司 Multifunctional adsorption type four-shaft screw locking machine
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414943A (en) * 2015-12-02 2016-03-23 深圳创维-Rgb电子有限公司 Automatic screw assembling equipment and automatic assembling system
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CN107919769A (en) * 2017-11-22 2018-04-17 温州职业技术学院 Motor automatic flexible assembly equipment
CN108620859A (en) * 2018-06-20 2018-10-09 芜湖市新海域智能科技有限公司 A kind of multi-functional screw-driving machine of maintenance of electromechanical equipment
CN108942190A (en) * 2018-06-25 2018-12-07 Tcl王牌电器(惠州)有限公司 Automatic locked screw machine

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