CN104801382A - Cone sand maker rolling-based sand making cavity assembly being smaller than 2000 mm in diameter and manufacturing method - Google Patents
Cone sand maker rolling-based sand making cavity assembly being smaller than 2000 mm in diameter and manufacturing method Download PDFInfo
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Abstract
The invention relates to a cone sand maker rolling-based sand making cavity assembly being smaller than 2000 mm in diameter and a manufacturing method, and aims to meet not only the abrasion-resistant requirement of stone crushing but also the abrasion-resistant requirement of rolling-based sand making during a sand making process. The cone sand maker rolling-based sand making cavity assembly comprises a rolling mortar wall and a crushing wall, wherein the upper parts of the rolling mortar wall and the crushing wall are made of Mn13, and the lower parts thereof are made of high-chromium iron. The cone sand maker rolling-based sand making cavity assembly has the following advantages: (1) the fatal defect that sand making cannot be performed during the sand making process because the single material rolling mortar wall and a single material crushing wall suffer different abrasion losses from different sized stones, the upper parts of the single material rolling mortar wall and the single material crushing wall are slightly abraded while the lower parts thereof are seriously abraded, and a groove is formed in a rolling-based sand making cavity can be overcome; (2) the abrasion loss caused by Mn13 at the upper parts of the rolling mortar wall and the crushing wall during the stone crushing process is relatively consistent with that of the rolling-based sand making cavity in the high-chromium iron lower part of the rolling mortar wall, so that the service lives of the rolling mortar wall and the crushing wall are greatly prolonged.
Description
Technical field
The present invention relates to a kind of circular cone sand making machine and can meet wear-resisting requirement to rubble fragmentation in sand process processed, the diameter that can meet again the wear-resisting requirement rolling sand processed is less than 2000mm circular cone sand making machine and rolls sand chamber assembly processed and preparation method, belongs to circular cone sand making machine component assembly and manufactures field.
Background technology
CN102350388A, title " cone sand making machine Special high-chromium rolled mortar wall assembly ", it comprises rolled mortar wall assembly, it is characterized in that: described rolled mortar wall material is high chromium white antifriction cast iron, and its chromium content is more than or equal to 9%, is equal to or less than 32%.Advantage: one is that rolled mortar wall anti-wear performance improves greatly, its wearability is about 5 times of current Mn13 rolled mortar wall, not only greatly extend service life, and the use cost of user reduces significantly: two is achieve the impact resistance that improve high chromium white antifriction cast iron rolled mortar wall by the structure of physics, the impulsive force of slowly-releasing suffered by high chromium white antifriction cast iron rolled mortar wall effectively, solves high chromium white antifriction cast iron rolled mortar wall and to be hit the defect of cracky.But, because circular cone sand making machine is crushed to the different duty of two kinds, sand system processed from building stones in the process of sand processed, its rolled mortar wall top is used for broken building stones, building stones to rolled mortar wall top formed be impact load and contact extruding, and that what building stones and rolled mortar wall were formed is is uncertain, be not that the impact extruded rubble of whole contact coordinates, thus relatively little to the state of wear on rolled mortar wall top; And rolled mortar wall bottom is for rolling sand portion processed, what broken little building stones and rolled mortar wall were formed contacts completely, the rolling of plyability, under the little brute force at rolled mortar wall and crushing wall of its broken gravelstone between rolled mortar wall and crushing wall rolls, to ward off the wearing and tearing of (also comprising crushing wall) very serious to rolling mortar for sandstone.If adopt homogenous material to make rolled mortar wall, no matter be manganese steel, or rich chromium cast iron, because the building stones of different size are different to the wear extent of rolled mortar wall, result causes the situation that rolled mortar wall Upper wear is little, middle part wearing and tearing opposite upper parts is little and formation groove is worn and torn in bottom, causes rolled mortar wall to wear and tear and scraps.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design a kind of circular cone sand making machine and can meet wear-resisting requirement to rubble fragmentation in sand process processed, the diameter that can meet again the wear-resisting requirement rolling sand processed is less than 2000mm circular cone sand making machine and rolls sand chamber assembly processed and preparation method.
Design: in order to realize above-mentioned purpose of design.The present invention is in structural design: 1, rolled mortar wall top is Mn13, rolled mortar wall bottom is the design of rich chromium cast iron, is one of technical characteristic of the present invention.The object of such design is: Mn13 is opposing thump, one of optimal selection in the high-abrasive materials such as large pressure material wearing and tearing, it not only has the incomparable Work Hardening Characteristic of other high-abrasive material, and in greater impact load or compared with under the effect of large contacting stress, the top layer of its manganese steel steel plate Mn13 produces work hardening, case hardness rises to more than HB500 rapidly by HB200, and along with the wearing and tearing gradually of cementation zone, new work hardening layer can successively be formed, thus produce endlessly while high abrasion superficial layer, and Mn13 internal layer austenite still keeps good impact flexibility.The present invention utilizes this characteristic of Mn13 just, the top of rolled mortar wall (or middle part and top) is adopted Mn13, because rolled mortar wall top is for broken building stones, what building stones were formed rolled mortar wall top is impact load just, thus rolled mortar wall case-hardening can be made, hardness promotes rapidly, meets rolled mortar wall top to the hardness requirement of rubble and wear-resisting requirement, and rich chromium cast iron can obtain the matrix of martensite or austenite or the two mixed type and the alloy carbide of chromium by high-alloying and heat treatment, this alloy carbide is the Me in hexaplanar, C, its hardness is up to HVl200-1600, it has much higher wearability than potassium steel, its wearability is the several times of Mn13, it also has good high temperature resistance and corrosion resistance concurrently simultaneously, the present invention utilizes the above-mentioned characteristic of rich chromium cast iron to adopt it as the bottom moulding material of rolled mortar wall just, portion is rolled in stone roller sand process processed in the rolled mortar wall bottom that it not only solves background technology existence, its rate of wear is greater than the situation that the rolled mortar wall bottom wearing and tearing brought on rolled mortar wall top form groove, the wear extent of rolled mortar wall bottom is made to define optimum coupling with the wear extent on rolled mortar wall top, avoid rolled mortar wall Upper wear amount little, the generation of bottom wear damage situation, not only greatly extend the service life of rolled mortar wall, and while the use cost greatly reducing rolled mortar wall, reduce sand cost processed.2, rolled mortar wall top and rolled mortar wall bottom are concavo-convex snap-fit engagement is technical characteristic two of the present invention.The object of such design is: the convex-concave on rolled mortar wall top be connected in the concaveconvex structure of rolled mortar wall bottom, rolled mortar wall bottom synchronous can be driven to rise when rising under the effect of rolled mortar wall top in external force, thus reach the size of Longkou (rolling chamber) between convenient adjustment rolled mortar wall and crushing wall.3, crushing wall top is Mn13, crushing wall bottom is the design of rich chromium cast iron, is technical characteristic three of the present invention.The object of such design is: Mn13 is opposing thump, one of optimal selection in the high-abrasive materials such as large pressure material wearing and tearing, it not only has the incomparable Work Hardening Characteristic of other high-abrasive material, and in greater impact load or compared with under the effect of large contacting stress, the top layer of its manganese steel steel plate Mn13 produces work hardening, case hardness rises to more than HB500 rapidly by HB200, and along with the wearing and tearing gradually of cementation zone, new work hardening layer can successively be formed, thus produce endlessly while high abrasion superficial layer, and Mn13 internal layer austenite still keeps good impact flexibility.The present invention utilizes this characteristic of Mn13 just, the top of crushing wall (or middle part and top) is adopted Mn13, because crushing wall top is for broken building stones, what building stones were formed crushing wall top is impact load just, thus crushing wall case-hardening can be made, hardness promotes rapidly, meets crushing wall top to the hardness requirement of rubble and wear-resisting requirement, and rich chromium cast iron can obtain the matrix of martensite or austenite or the two mixed type and the alloy carbide of chromium by high-alloying and heat treatment, this alloy carbide is the Me in hexaplanar, C, its hardness is up to HVl200-1600, it has much higher wearability than potassium steel, its wearability is the several times of Mn13, it also has good high temperature resistance and corrosion resistance concurrently simultaneously, the present invention utilizes the above-mentioned characteristic of rich chromium cast iron to adopt it as the bottom moulding material of crushing wall just, portion is rolled in stone roller sand process processed in the crushing wall bottom that it not only solves background technology existence, its rate of wear is greater than the situation that the crushing wall bottom wearing and tearing brought on crushing wall top form groove, the wear extent of crushing wall bottom is made to define optimum coupling with the wear extent on crushing wall top, avoid crushing wall Upper wear amount little, the generation of bottom wear damage situation, not only greatly extend the service life of crushing wall, and while the use cost greatly reducing crushing wall, reduce sand cost processed.4, the lower surface on crushing wall top and the upper surface of crushing wall bottom are the design of inclined-plane snap-fit engagement, are technical characteristics four of the present invention.The object of such design is: the lower surface due to crushing wall top is the outer inclined-plane of annular, and the upper surface of crushing wall bottom is inclined-plane and the tapering on both inclined-planes is identical in annular, therefore when the upper surface on crushing wall top is contacted by mantle grafting with the lower surface of crushing wall bottom, just be equivalent to the bottom that crushing wall is inserted on crushing wall top, not only matching is good, and stable, firm.
Technical scheme 1: the circular cone sand making machine that a kind of diameter is less than 2000mm rolls sand chamber processed assembly, and comprise rolled mortar wall and crushing wall, rolled mortar wall top is Mn13, rolled mortar wall bottom is rich chromium cast iron; Crushing wall top is Mn13, crushing wall bottom is rich chromium cast iron.
Technical scheme 2: the circular cone sand making machine that a kind of diameter is less than 2000mm rolls the manufacture method of sand chamber processed assembly, rolled mortar wall makes: (1) routinely fabrication techniques rolled mortar wall bottom waters mold and rolled mortar wall waters on shell or inwall and has concave-convex shaping clamping mould, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to rolled mortar wall bottom waters in mold, rolled mortar wall bottom is obtained, then to the heat treatment of rolled mortar wall bottom, fine finishining after cooling and demolding; (2) mold is watered for segmentation modular organization in fabrication techniques rolled mortar wall upper pouring mould and rolled mortar wall top routinely, and split modular rolled mortar wall top to water on mold inwall or outer wall and have the shaping clamping mould of convex-concave, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to rolled mortar wall top waters in mold, obtain rolled mortar wall top after cooling and demolding, be then divided into two pieces or polylith to after the heat treatment of rolled mortar wall top, fine finishining; (3) two after fine finishining piece or polylith rolled mortar wall top are connected to roll wall bottom; Crushing wall makes: (1) routinely fabrication techniques crushing wall bottom waters mold, mold is watered in the crushing wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to crushing wall bottom waters in mold, crushing wall bottom is obtained, then to the heat treatment of crushing wall bottom, fine finishining after cooling and demolding; (2) fabrication techniques crushing wall upper pouring mould routinely, mold is watered on the crushing wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to crushing wall top waters in mold, crushing wall top is obtained, then to the heat treatment of crushing wall top, fine finishining after cooling and demolding; (3) inclined-plane outside lower end, crushing wall top after fine finishining to be connected in upper end, crushing wall bottom on inclined-plane; Finally namely the assembling of rolled mortar wall and crushing wall is obtained circular cone sand making machine and roll sand chamber processed assembly.
The present invention is compared with background technology, one is no matter fundamentally solve single (is manganese steel, or rich chromium cast iron) material rolled mortar wall and crushing wall be in sand process processed, because the building stones of different size are different with the wear extent of crushing wall to rolled mortar wall, the rolled mortar wall caused and crushing wall Upper wear is little, bottom wearing and tearing are large and cause roll sand chamber processed shape formation groove and cannot the critical defect of sand processed; The wear extent that sand chamber processed is rolled in the wear extent that two is rolled mortar walls produces at broken building stones with the Mn13 on crushing wall top and rich chromium cast iron rolled mortar wall bottom is relative consistent, thus sand chamber processed is rolled in stone roller sand process processed in the rolled mortar wall and the crushing wall bottom that fundamentally solve homogenous material, due to wear extent be greater than rolled mortar wall and crushing wall Upper wear amount cause the situation of groove, not only greatly extend the service life of rolled mortar wall and crushing wall, and while the use cost greatly reducing rolled mortar wall and crushing wall, reduce sand cost processed.
Accompanying drawing explanation
Fig. 1 is the structural representation that circular cone sand making machine that diameter is less than 2000mm rolls sand chamber processed assembly.
Fig. 2 is the structural representation that circular cone sand making machine that diameter is less than 2000mm rolls sand chamber processed assembly.
Fig. 3 is the structural representation that diameter is less than the circular cone sand making machine crushing wall of 2000mm.
Fig. 4 is the structural representation of homogenous material rolled mortar wall.
Fig. 5 is the structural representation of homogenous material crushing wall.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1-3.The circular cone sand making machine that diameter is less than 2000mm rolls a sand chamber processed assembly, comprises rolled mortar wall and crushing wall, and rolled mortar wall top 1 is Mn13, rolled mortar wall bottom 2 is rich chromium cast iron; Crushing wall top 5 is Mn13, crushing wall bottom 6 is rich chromium cast iron.Rolled mortar wall top is made up of two pieces or polylith; Lower surface, crushing wall top is the outer inclined-plane of annular, and upper surface, crushing wall bottom is the interior inclined-plane of annular and coincide 4 with upper surface, crushing wall top.Mn13 rolled mortar wall height is greater than the height of rich chromium cast iron rolled mortar wall; Mn13 crushing wall 1 is highly greater than the height of rich chromium cast iron crushing wall.The material of Mn13 rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5; The material of Mn13 crushing wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.Rich chromium cast iron rolled mortar wall material is Cr15 or Cr26; Rich chromium cast iron crushing wall material is Cr15 or Cr26.Rolled mortar wall top and rolled mortar wall bottom are concavo-convex snap-fit engagement 3; Crushing wall top is pressed in crushing wall bottom.
Embodiment 2: on the basis of embodiment 1, Mn13 rolled mortar wall inwall and rich chromium cast iron rolled mortar wall outer wall are concavo-convex snap-fit engagement.
Embodiment 3: on the basis of embodiment 1, Mn13 rolled mortar wall outer wall and rich chromium cast iron rolled mortar wall inwall are concavo-convex snap-fit engagement.
Embodiment 4: on the basis of embodiment 1, the circular cone sand making machine that a kind of diameter is less than 2000mm rolls the manufacture method of sand chamber processed assembly, rolled mortar wall makes: (1) routinely fabrication techniques rolled mortar wall bottom waters mold and rolled mortar wall waters on shell or inwall and has concave-convex shaping clamping mould, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to rolled mortar wall bottom waters in mold, rolled mortar wall bottom is obtained, then to the heat treatment of rolled mortar wall bottom, fine finishining after cooling and demolding; (2) mold is watered for segmentation modular organization in fabrication techniques rolled mortar wall upper pouring mould and rolled mortar wall top routinely, and split modular rolled mortar wall top to water on mold inwall or outer wall and have the shaping clamping mould of convex-concave, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to rolled mortar wall top waters in mold, obtain rolled mortar wall top after cooling and demolding, be then divided into two pieces or polylith to after the heat treatment of rolled mortar wall top, fine finishining; (3) two after fine finishining piece or polylith rolled mortar wall top are connected to roll wall bottom, i.e. concavo-convex snap-fit engagement; Crushing wall makes: (1) routinely fabrication techniques crushing wall bottom waters mold, mold is watered in the crushing wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to crushing wall bottom waters in mold, crushing wall bottom is obtained, then to the heat treatment of crushing wall bottom, fine finishining after cooling and demolding; (2) fabrication techniques crushing wall upper pouring mould routinely, mold is watered on the crushing wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to crushing wall top waters in mold, crushing wall top is obtained, then to the heat treatment of crushing wall top, fine finishining after cooling and demolding; (3) inclined-plane outside lower end, crushing wall top after fine finishining to be connected in upper end, crushing wall bottom on inclined-plane; Finally namely the assembling of rolled mortar wall and crushing wall is obtained circular cone sand making machine and roll sand chamber processed assembly.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall within the scope of protection of the present invention.
Claims (13)
1. the circular cone sand making machine that diameter is less than 2000mm rolls a sand chamber processed assembly, comprises rolled mortar wall and crushing wall, it is characterized in that: rolled mortar wall top is Mn13, rolled mortar wall bottom is rich chromium cast iron; Crushing wall top is Mn13, crushing wall bottom is rich chromium cast iron.
2. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: rolled mortar wall top is made up of two pieces or polylith; Lower surface, crushing wall top is the outer inclined-plane of annular, and upper surface, crushing wall bottom is the interior inclined-plane of annular and coincide with upper surface, crushing wall top.
3. the circular cone sand making machine that diameter according to claim 1 and 2 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: rolled mortar wall top and rolled mortar wall bottom are concavo-convex snap-fit engagement; Crushing wall top is pressed in crushing wall bottom.
4. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: Mn13 rolled mortar wall inwall and rich chromium cast iron rolled mortar wall outer wall are concavo-convex snap-fit engagement.
5. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: Mn13 rolled mortar wall outer wall and rich chromium cast iron rolled mortar wall inwall are concavo-convex snap-fit engagement.
6. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: Mn13 rolled mortar wall height is greater than the height of rich chromium cast iron rolled mortar wall; Mn13 crushing wall 1 is highly greater than the height of rich chromium cast iron crushing wall.
7. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: the material of Mn13 rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5; The material of Mn13 crushing wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
8. the circular cone sand making machine that diameter according to claim 1 is less than 2000mm rolls sand chamber processed assembly, it is characterized in that: rich chromium cast iron rolled mortar wall material is Cr15 or Cr26; Rich chromium cast iron crushing wall material is Cr15 or Cr26.
9. the circular cone sand making machine that diameter is less than 2000mm rolls a manufacture method for sand chamber processed assembly, it is characterized in that:
Rolled mortar wall makes: (1) routinely fabrication techniques rolled mortar wall bottom waters mold and rolled mortar wall waters on shell or inwall and has concave-convex shaping clamping mould, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to rolled mortar wall bottom waters in mold, rolled mortar wall bottom is obtained, then to the heat treatment of rolled mortar wall bottom, fine finishining after cooling and demolding; (2) mold is watered for segmentation modular organization in fabrication techniques rolled mortar wall upper pouring mould and rolled mortar wall top routinely, and split modular rolled mortar wall top to water on mold inwall or outer wall and have the shaping clamping mould of convex-concave, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to rolled mortar wall top waters in mold, obtain rolled mortar wall top after cooling and demolding, be then divided into two pieces or polylith to after the heat treatment of rolled mortar wall top, fine finishining; (3) two after fine finishining piece or polylith rolled mortar wall top are connected to roll wall bottom;
Crushing wall makes: (1) routinely fabrication techniques crushing wall bottom waters mold, mold is watered in the crushing wall bottom made to be placed on dither platform, under the vibration of dither platform, melting rich chromium cast iron being cast to crushing wall bottom waters in mold, crushing wall bottom is obtained, then to the heat treatment of crushing wall bottom, fine finishining after cooling and demolding; (2) fabrication techniques crushing wall upper pouring mould routinely, mold is watered on the crushing wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel being cast to crushing wall top waters in mold, crushing wall top is obtained, then to the heat treatment of crushing wall top, fine finishining after cooling and demolding; (3) inclined-plane outside lower end, crushing wall top after fine finishining to be connected in upper end, crushing wall bottom on inclined-plane;
Finally namely the assembling of rolled mortar wall and crushing wall is obtained circular cone sand making machine and roll sand chamber processed assembly.
10. the circular cone sand making machine that diameter according to claim 9 is less than 2000mm rolls the manufacture method of sand chamber processed assembly, it is characterized in that: Mn13 rolled mortar wall outer wall and rich chromium cast iron rolled mortar wall inwall are concavo-convex snap-fit engagement; Lower surface, crushing wall top is the outer inclined-plane of annular, and upper surface, crushing wall bottom is the interior inclined-plane of annular and coincide with upper surface, crushing wall top.
The circular cone sand making machine that 11. diameters according to claim 9 are less than 2000mm rolls the manufacture method of sand chamber processed assembly, it is characterized in that: Mn13 rolled mortar wall height is greater than the height of rich chromium cast iron rolled mortar wall; Mn13 crushing wall height is greater than the height of rich chromium cast iron crushing wall.
The circular cone sand making machine that 12. diameters according to claim 9 are less than 2000mm rolls the manufacture method of sand chamber processed assembly, it is characterized in that: the material of Mn13 rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
The circular cone sand making machine that 13. diameters according to claim 9 are less than 2000mm rolls the manufacture method of sand chamber processed assembly, it is characterized in that: rich chromium cast iron rolled mortar wall material is Cr15 or Cr26; Rich chromium cast iron crushing wall material is Cr15 or Cr26.
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| CN201510156119.2A CN104801382B (en) | 2015-04-03 | 2015-04-03 | Diameter rolls sand chamber assembly processed and method less than 2000mm circular cone sand making machines |
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| CN201510156119.2A CN104801382B (en) | 2015-04-03 | 2015-04-03 | Diameter rolls sand chamber assembly processed and method less than 2000mm circular cone sand making machines |
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| CN104801382B (en) | 2018-07-03 |
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