CN104792809A - Equipment for automatically testing ash content of bituminous coal - Google Patents

Equipment for automatically testing ash content of bituminous coal Download PDF

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Publication number
CN104792809A
CN104792809A CN201510144344.4A CN201510144344A CN104792809A CN 104792809 A CN104792809 A CN 104792809A CN 201510144344 A CN201510144344 A CN 201510144344A CN 104792809 A CN104792809 A CN 104792809A
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China
Prior art keywords
furnace
district
crucible
inner lining
ash content
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Pending
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CN201510144344.4A
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Chinese (zh)
Inventor
班书昊
柳铭
李晓艳
蒋学东
席仁强
徐然
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Changzhou University
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Changzhou University
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Priority to CN201510144344.4A priority Critical patent/CN104792809A/en
Publication of CN104792809A publication Critical patent/CN104792809A/en
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  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Abstract

The invention discloses equipment for automatically testing ash content of bituminous coal. The equipment comprises a furnace lining, a furnace top cover, an A-area ceramic tube, a B-area ceramic tube, an A-area thermocouple, a B-area thermocouple, an air thermal insulation layer and a rotating disc, wherein 20 uniformly distributed crucible fulcrum bars are arranged on the periphery of the rotating disc; an ash content crucible is placed on each of the 20 crucible fulcrum bars. The equipment provided by the invention has a temperature partition function and is capable of carrying out water-running-mode ash content experiments on the 20 crucibles at the same time. The equipment for automatically testing ash content of bituminous coal is automatic equipment which is reasonable in structure and convenient to operate and is capable of continuously carrying out coal ash content experiments.

Description

Cigarette pit ash ATE (automatic test equipment)
Technical field
The present invention is mainly concerned with the surveying instrument field analyzing combustible ash content composition, refers in particular to cigarette pit ash ATE (automatic test equipment).
Background technology
Ash content is the material reducing Coal Quality, under the various occasions of coal processing and utilization, all bring injurious effects, and therefore measuring ash content in coal has important meaning for the quality and processing and utilization aspect correctly evaluating coal.
During Standard ash test, need to weigh 1g air-dried sample, put into the muffle furnace 30 minutes of about 500 DEG C, and then put into the muffle furnace insulation 30 minutes of about 815 DEG C, fire constant mass.In conventional art, need employing two high temperature Muffle furnaces just can carry out ash test, and need a large amount of manual processing links, traditional ash content is measured, and labour intensity is large, inefficiency, can not adapt to the requirement of industry spot on-line analysis.In prior art, there is a lot of automation equipment for ash test, instead of the pure manual mode of operation of traditional instrument.The most key technology of existing automation equipment have employed a muffle furnace exactly, first sample is put into the muffle furnace of about 500 DEG C, after about 30 minutes, whole muffle furnace is incubated 30 minutes to 815 DEG C, fires constant mass.Although existing ash test have employed a muffle furnace and just achieves, but also existing defects: at one time, a warm area is only had in trial furnace, therefore ash test must be carried out in batch: before a upper ash test completes, the test of next coal sample cannot be carried out, namely cannot realize the streamline ash test of coal sample.
Summary of the invention
The technical problem to be solved in the present invention is: for the technical matters of " asher only has a warm area, cannot carry out continuity test ", the invention provides cigarette pit ash ATE (automatic test equipment), pit ash test can be carried out continuously, improve work efficiency.
For solving the problems of the technologies described above, the solution that the present invention proposes is: cigarette pit ash ATE (automatic test equipment), is characterized in that: it comprises inner lining of furnace, be placed on the furnace top cover on inner lining of furnace top, A district ceramic pipe and B district ceramic pipe, the A district thermopair measuring stove A district and stove B district temperature respectively and the B district thermopair be installed on furnace top cover, be arranged at inner lining of furnace outside air heat-insulation layer, turntable mounting, the rotating disk be arranged on turntable mounting for insulation; The periphery of described rotating disk is provided with on 20 equally distributed crucible poles, described 20 crucible poles and respectively placed an ash content crucible; Described inner lining of furnace installing is with on the drop-bottom of center drilling, and described crucible pole can be rotated in the center pit of drop-bottom around the axis of inner lining of furnace; The upper end of universal stage support is connected with described drop-bottom, and universal stage pedestal lower end is fixed on U-steel frame, and described universal stage mid-stent is equiped with electric rotary table.
Described inner lining of furnace is divided into A district inner lining of furnace and B district inner lining of furnace, the closed region that A district inner lining of furnace and furnace top cover form constitutes the warm area A of trial furnace in the present invention, and the closed region that B district inner lining of furnace and furnace top cover form constitutes the warm area B of trial furnace in the present invention; Being equiped with A district resistance wire inside described A district inner lining of furnace, for heating the temperature in A district, being equiped with B district resistance wire inside its B district inner lining of furnace, for heating the temperature in B district; Described inner lining of furnace is provided with fire door, puts into or take out the passage of ash content crucible.
Described crucible pole is provided with circular groove, and during test, ash content crucible is placed on circular groove, can not topple over when guaranteeing that ash content crucible rotates in stove; Being provided with rotating disk step in the middle part of described rotating disk for being placed in turntable mounting, being provided with turntable shaft bottom described rotating disk, described turntable shaft is connected with electric rotary table by shaft coupling.
Compared with prior art, the invention has the advantages that: asher of the present invention has two warm areas: about 815 DEG C of about 500 DEG C of high-temperature region A, high-temperature region B.Each coal sample enters from first fire door, and rotating disk half is in the A of high-temperature region, and second half is in the B of high-temperature region, and every 3 minutes dial rotation 1 lattice, after 60 minutes, coal sample turned to fire door place and takes out.It can thus be appreciated that no matter whether have the coal sample tested in asher, new coal sample still can enter in fire door, thus ensure that the pipeline function of ash test, improves work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation with the asher of two warm area function of the present invention;
Fig. 2 is inner lining of furnace partitioned organization schematic diagram in the present invention;
Fig. 3 is crucible motion principle schematic diagram of the present invention;
Fig. 4 is the structural representation of crucible pole in the present invention.
In figure, 1-furnace top cover; 2-inner lining of furnace; 3-air heat-insulation layer; 4-ash content crucible; 5-crucible pole; 6-drop-bottom; 7-rotating disk; 8-turntable mounting; 9-U-steel frame; 10-furnace cradle; 11-electric rotary table; 12-universal stage support; 13-shaft coupling; 14-fire door; 14A-A district inner lining of furnace; 14B-B district inner lining of furnace; 15-A district ceramic pipe; 16-A district thermopair; 17-B district thermopair; 18-B district ceramic pipe; 19-A district resistance wire; 20-B district resistance wire; 51-circular groove; 71-rotating disk step; 72-turntable shaft.
Embodiment
Below with reference to the drawings and specific embodiments, the present invention is described in further detail.
Shown in Figure 1, cigarette pit ash ATE (automatic test equipment) of the present invention, comprises inner lining of furnace 2, is placed on the furnace top cover 1 on inner lining of furnace 2 top, is installed in A district ceramic pipe 15 on furnace top cover 1 and B district ceramic pipe 18, measures A district thermopair 16 and the B district thermopair 17 of stove A district and B district temperature respectively, is arranged at air heat-insulation layer 3, turntable mounting 8, the rotating disk 7 that be arranged at turntable mounting 8 on of inner lining of furnace 2 outside for insulation; The periphery of described rotating disk 8 is provided with on 20 equally distributed crucible poles 5, described 20 crucible poles 5 and respectively placed an ash content crucible 4; Described inner lining of furnace 2 is installed on the drop-bottom 6 of center drilling, and 20 the crucible poles 5 being positioned at drop-bottom 6 center pit can be rotated around the axis of inner lining of furnace 2; The upper end of universal stage support 12 is connected with described drop-bottom 6, and described universal stage support 12 lower end is fixed on U-steel frame 9, is equiped with electric rotary table 11 in the middle part of described universal stage support 12.
Shown in Figure 2, inner lining of furnace 2 of the present invention is divided into A district inner lining of furnace 14A and B district inner lining of furnace 14B, the closed region that A district inner lining of furnace 14A and furnace top cover 1 form constitutes the warm area A of asher of the present invention, and the closed region that B district inner lining of furnace 14B and furnace top cover 1 form constitutes the warm area B of trial furnace of the present invention; Being equiped with A district resistance wire 19 inside described A district inner lining of furnace 14A, for heating the temperature in A district, guaranteeing that the temperature in Lu Nei A district is 500 DEG C; Being equiped with B district resistance wire 20 inside described B district inner lining of furnace 14B, for heating the temperature in B district, guaranteeing that the temperature in Lu Nei B district is 815 DEG C; Described inner lining of furnace 2 is provided with fire door 14, puts into or take out the passage of ash content crucible 4.
Shown in Fig. 3 and Fig. 4, crucible pole 5 of the present invention is provided with circular groove 51, and during test, ash content crucible 4 is placed on circular groove 51, can not topple over when guaranteeing that ash content crucible 4 rotates in stove; Described crucible pole 5 lower end is fixed on described rotating disk 7; Described turntable shaft 72 is connected with electric rotary table 11, and the rotation of described turntable shaft 72 drives and is positioned over the crucible 4 on described crucible pole 5 around the axis of asher and rotates.
Shown in Figure 4, being provided with rotating disk step 71 in the middle part of rotating disk 7 of the present invention for being placed in turntable mounting 8, being provided with turntable shaft 72 bottom described rotating disk 7, described turntable shaft 72 is connected with electric rotary table 11 by shaft coupling 13.
Principle of work: 20 the crucible poles 5 be arranged on rotating disk 7 are numbered 1 ~ 20, suppose to be numbered 1 now just to the crucible pole 5 of fire door 14, the circumferential angle of fire door is 0 °, each ash content crucible 4 enters from fire door 14, in trial furnace, stop 30 minutes altogether in warm area A and rotate 180 °, then enter warm area B stop 30 minutes and rotate 180 °, finally take out from fire door 14.First take out and just ash content crucible 4 old on No. 1 crucible pole 5 is positioned over to fire door 14; Then be numbered on the crucible pole 5 of 1 by what be equipped with that the new ash content crucible 4 of coal sample puts into stove; Then close electric rotary table 11 after startup electric rotary table 11 rotates 18 ° and stop 3 minutes, now No. 1 crucible pole 5 is positioned at 18 °, and No. 2 crucible poles 5 are positioned at 36 °, by that analogy, No. 20 crucible poles 5 are positioned at 0 ° of periodicity due to circle, 0 ° namely 360 °; In these 3 minutes, if No. 20 crucible poles 5 are placed the ash content crucible 4 of haveing been friends in the past, then take out No. 20 ash content crucibles 4 from fire door 14, if there is new coal sample to need to do experiment, then new ash content crucible 4 is put on No. 20 crucible poles 5; Start after electric rotary table 4 rotates 18 ° after 3 minutes, close electric rotary table 11 and also stop 3 minutes, now No. 1 crucible pole 5 is positioned at 36 °, No. 2 crucible poles 5 are positioned at 54 °, by that analogy, No. 19 crucible poles 5 are positioned at 0 °, and No. 20 crucible poles 5 are positioned at 18 °; If No. 19 crucible poles 5 exist old ash content crucible 4 in these 3 minutes, then take out this ash content crucible 4, if there is new coal sample to need to do experiment, then new ash content crucible 4 is put on No. 19 crucible poles 5; Start after 3 minutes and close electric rotary table 11 after electric rotary table 4 rotates 18 ° and stop 3 minutes.Repeat the continuity that namely said process achieves ash test.

Claims (5)

1. cigarette pit ash ATE (automatic test equipment), is characterized in that: it comprises inner lining of furnace (2), be placed on the furnace top cover (1) on inner lining of furnace (2) top, A district ceramic pipe (15) and B district ceramic pipe (18), A district thermopair (16) being respectively used to measure stove A district and B district temperature and B district thermopair (17) be installed on furnace top cover (1), be arranged at inner lining of furnace (2) outside air heat-insulation layer (3), turntable mounting (8), the rotating disk (7) be arranged on turntable mounting (8) for insulation; The periphery of described rotating disk (8) is provided with on 20 equally distributed crucible poles (5), described 20 crucible poles (5) and respectively placed an ash content crucible (4); Described inner lining of furnace (2) is installed on the drop-bottom (6) of center drilling, and crucible pole (5) can be rotated in the center pit of drop-bottom (6) around the axis of inner lining of furnace (2); The upper end of universal stage support (12) is connected with described drop-bottom (6), described universal stage support (12) lower end is fixed on U-steel frame (9), and described universal stage support (12) middle part is equiped with electric rotary table (11).
2. cigarette pit ash ATE (automatic test equipment) according to claim 1, it is characterized in that: described inner lining of furnace (2) is divided into A district inner lining of furnace (14A) and B district inner lining of furnace (14B), the closed region that A district inner lining of furnace (14A) and furnace top cover (1) form constitutes the warm area A of trial furnace in the present invention, and the closed region that B district inner lining of furnace (14B) and furnace top cover (1) form constitutes the warm area B of trial furnace in the present invention; Described A district inner lining of furnace (14A) inner side is equiped with A district resistance wire (19), and for heating the temperature in A district, its inner side, B district inner lining of furnace (14B) is equiped with B district resistance wire (20), for heating the temperature in B district; Described inner lining of furnace (2) is provided with fire door (14), as the passage putting into or take out ash content crucible (4).
3. according to cigarette pit ash ATE (automatic test equipment) according to claim 1 or claim 2; it is characterized in that: described crucible pole (5) is provided with circular groove (51); during test, ash content crucible (4) is placed on circular groove (51), can not topple over when guaranteeing that ash content crucible (4) rotates in stove.
4. according to claim 1, claim 2 or cigarette pit ash ATE (automatic test equipment) according to claim 3, it is characterized in that: described rotating disk (7) middle part is provided with rotating disk step (71) for being placed in turntable mounting (8), described rotating disk (7) bottom is provided with turntable shaft (72), described turntable shaft (72) is connected with electric rotary table (11) by shaft coupling (13).
5. according to cigarette pit ash ATE (automatic test equipment) according to claim 1 or claim 2, it is characterized in that: described drop-bottom (6) center is provided with manhole, guarantee that 20 crucible poles (5) can be rotated around turntable shaft (72) in this through hole.
CN201510144344.4A 2015-03-30 2015-03-30 Equipment for automatically testing ash content of bituminous coal Pending CN104792809A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105157426A (en) * 2015-09-30 2015-12-16 常州大学 Rotating-mode bituminous coal burning furnace with temperature gradient function
CN105222592A (en) * 2015-09-30 2016-01-06 常州大学 A kind of translation mode bituminous coal combustion stove with thermograde function
CN105258501A (en) * 2015-09-30 2016-01-20 常州大学 Crucible self-traction type combustion furnace with axial temperature zones
CN105352320A (en) * 2015-09-30 2016-02-24 常州大学 Annular combustion furnace with temperature subdividing function
CN105445077A (en) * 2015-11-16 2016-03-30 常州大学 Dual-rotation worm drive device capable of automatically filtering and cleaning bituminous coal firing products
CN109114982A (en) * 2018-09-13 2019-01-01 国家地质实验测试中心 A kind of high temperature sample-melting stove

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1199852A (en) * 1998-06-17 1998-11-25 枣庄矿务局煤炭加工销售处 Bell type rotating electric furnace
CN1514225A (en) * 2003-07-04 2004-07-21 罗华东 Coal quality industrial analysis continuous determination method and its analysis instrument
CN1924552A (en) * 2005-08-31 2007-03-07 袁志武 Industrial analyzer
CN2876765Y (en) * 2005-10-21 2007-03-07 长沙开元仪器有限公司 Testing furnace and sample delivering mechanism
CN201096762Y (en) * 2007-10-29 2008-08-06 株洲职业技术学院 Diversified quick testing analyzer for coal quality

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1199852A (en) * 1998-06-17 1998-11-25 枣庄矿务局煤炭加工销售处 Bell type rotating electric furnace
CN1514225A (en) * 2003-07-04 2004-07-21 罗华东 Coal quality industrial analysis continuous determination method and its analysis instrument
CN1924552A (en) * 2005-08-31 2007-03-07 袁志武 Industrial analyzer
CN2876765Y (en) * 2005-10-21 2007-03-07 长沙开元仪器有限公司 Testing furnace and sample delivering mechanism
CN201096762Y (en) * 2007-10-29 2008-08-06 株洲职业技术学院 Diversified quick testing analyzer for coal quality

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105157426A (en) * 2015-09-30 2015-12-16 常州大学 Rotating-mode bituminous coal burning furnace with temperature gradient function
CN105222592A (en) * 2015-09-30 2016-01-06 常州大学 A kind of translation mode bituminous coal combustion stove with thermograde function
CN105258501A (en) * 2015-09-30 2016-01-20 常州大学 Crucible self-traction type combustion furnace with axial temperature zones
CN105352320A (en) * 2015-09-30 2016-02-24 常州大学 Annular combustion furnace with temperature subdividing function
CN105222592B (en) * 2015-09-30 2017-08-01 常州大学 A kind of translation mode bituminous coal combustion stove with thermograde function
CN105445077A (en) * 2015-11-16 2016-03-30 常州大学 Dual-rotation worm drive device capable of automatically filtering and cleaning bituminous coal firing products
CN109114982A (en) * 2018-09-13 2019-01-01 国家地质实验测试中心 A kind of high temperature sample-melting stove
CN109114982B (en) * 2018-09-13 2024-05-10 国家地质实验测试中心 High-temperature sample melting furnace

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Application publication date: 20150722