A kind of environment-friendly type blasting smelting stove
Technical field
The present invention relates to a kind of environment-friendly type blasting smelting stove.
Background technology
At present, there are some shortcomings in the smelting furnace that known smelting enterprise uses:One is that smelting furnace discharges smelting solution
When, no waste gas collection device causes pollution of the waste gas to environment.Two is that melting furnace wall is made up of upper water sleeve, lower water jacket, and under
Water jacket is relatively high because of residing temperature, and the water capacity in its lower water jacket is also easy to produce incrustation scale, and incrustation scale has a strong impact on the cooling effect of lower water jacket,
One section of time is often spent, is just had lower water jacket to burn out, is needed stop production to overhaul, cause smelting furnace production cost to rise.
The content of the invention
During in order to overcome existing smelting enterprise to be produced using smelting furnace, the exhaust emission environment of appearance and lower water jacket
The deficiency for burning out, the present invention provide a kind of environment-friendly type blasting smelting stove, using a kind of environment-friendly type blasting smelting stove, in melting
Fire grate goes out to be smelted in solution processes, is avoided that pollution of the waste gas to environment.Meanwhile, the incrustation scale in lower water jacket is discharged in time, is prevented
Lower water jacket burns out.
In order to achieve the above object, the technical solution adopted for the present invention to solve the technical problems is following design:
Melting groove is built up by heat resisting brick, and melting groove is provided with hopper of slagging tap, goes out lead bullion groove.The top of melting groove by lower water jacket,
Lower water jacket door, upper water sleeve, upper water sleeve door are surrounded;Lower water jacket Jing lower water jacket water inlet pipes, water scale discharge arm respectively with water inlet manifold, row
Incrustation scale pipe is connected, and upper water sleeve Jing upper water sleeve drain pipies are connected with main sewer, lower water jacket door Jing lower water jacket door water inlet pipes, lower water jacket
Door drain pipe is connected with water inlet manifold, main sewer respectively, upper water sleeve door Jing upper water sleeve door water inlet pipes, upper water sleeve door drain pipe point
Do not connect with water inlet manifold, main sewer;Upper water sleeve was connected with lower water jacket Jing water jacket communicating pipes.Each lower water jacket has two air inlets
Inclined tube is passed through, and every air inlet inclined tube is connected with total inlet pipe, and every air inlet inclined tube upper end is provided with observation port.Upper water sleeve, upper water
The top of set door is water jacket frame, and water jacket frame has water jacket frame water inlet pipe, water jacket frame drain pipe, and the top of water jacket frame is getter cover, row
Trachea.
Go out lead bullion getter cover, gas hood door at lead bullion groove, there is lead bullion exhaustor on the top of lead bullion getter cover, opens on gas hood door
There is gas hood door and window, gas hood door and window is made of clear material.
Slagging tap cinder notch getter cover of have at hopper, the upper end of slag charge groove is located in cinder notch getter cover, the lower end connection of slag charge groove
Granulating pit entrance, has granulating pit mouth getter cover, cinder notch getter cover and granulating pit mouth getter above the slag charge groove of granulating pit porch
There is cinder notch exhaustor above cover.Water pipe is located in cinder notch getter cover, the side of the upper end of slag charge groove.Cinder notch getter is covered with phase
The mobile door matched somebody with somebody, is provided with mobile door and window on mobile door, mobile door and window is made of clear material.
Using front, total inlet pipe is connected with aerator with trachea, cinder notch exhaustor, lead bullion exhaustor, exhaustor with
Air exhauster, the connection of exhaust-gas treatment room;With lid by the observation bore closure of every air inlet inclined tube upper end, stopper will slag tap hopper, go out it is thick
Lead bath is closed, and water jacket frame water inlet pipe, water pipe, water inlet manifold is connected with water tower outlet pipe with water pipe, main sewer, water jacket frame row
Water pipe is connected with pond water inlet pipe.
During work, lower water jacket door water inlet pipe on lower water jacket door, upper water sleeve door, lower water jacket door drain pipe, upper water is first shed
Set door water inlet pipe, upper water sleeve door drain pipe, lower water jacket door, upper water sleeve door are opened, and igniter fuel is put in melting groove.Firing point
After fiery fuel, lower water jacket door, upper water sleeve door is closed, by lower water jacket door water inlet pipe, lower water jacket door drain pipe, the water inlet of upper water sleeve door
Pipe, upper water sleeve door drain pipe are reinstalled.Air exhauster, aerator is opened, water jacket frame water inlet pipe, the valve of water inlet manifold is opened
Door;Then by raw material brick and the collocation of coal charge brick, the space between water jacket frame and getter cover is put in smelting furnace, to raw material brick and coal
Material brick is stacked when height is close to water jacket frame upper end and is stopped.Now, the bottom coal charge brick in smelting furnace constantly burns, and burn required air
Sent into by aerator Jing total inlet pipes, air inlet inclined tube, the waste gas of generation, in the presence of air exhauster, Jing getter covers, exhaustor enter
Enter exhaust-gas treatment room.In whole work process, in the presence of air exhauster, waste gas will not between water jacket frame and getter cover space
Overflow, but have a small amount of air stream to enter, exhaust-gas treatment room is entered with one Jing getter cover of waste gas, exhaustor.
Lower water jacket, upper water sleeve are by cooling water Jing water inlet manifolds, lower water jacket water inlet pipe, lower water jacket, water jacket communicating pipe, upper water
Set, the flowing cooling of upper water sleeve drain pipe, main sewer.Lower water jacket door by cooling water Jing water inlet manifolds, lower water jacket door water inlet pipe, under
Water jacket door drain pipe, main sewer flowing cooling.Upper water sleeve door is by cooling water Jing water inlet manifolds, upper water sleeve door water inlet pipe, upper water
Set door drain pipe, main sewer flowing cooling.Water jacket frame is by cooling water Jing water jacket frame water inlet pipes, water jacket frame, water jacket frame drain pipe
Flowing cooling.
In work, when raw material brick and coal charge brick stack height it is lower than the lower end of water jacket frame when, then in time supplement raw material brick with
Coal charge brick.
Coal charge brick continuous burning in smelting furnace, makes the bottom in smelting furnace form high temperature, the lower feed in smelting furnace
Brick dissolves into liquid, and liquid lead sinks to bottom, and liquid slag floats over top, and certain interval of time opens the lid of air inlet inclined tube upper end,
It is observed that the situation in hole observation smelting furnace.
When liquid face is higher than to slag tap hopper certain altitude, the valve on the valve and water pipe on cinder notch exhaustor is opened,
Precipitation car is pushed in cinder notch getter cover, the stopper slagged tap on hopper is removed, by mobile door termination cinder notch getter cover, in smelting furnace
Slag solution Jing hoppers of slagging tap flow into precipitation car, in slag solution, in the in-car deposition of precipitation, pure slag solution is from heavy for contained matte solution
Shallow lake wagon flow enters slag charge groove, in the case where the cooling water that water pipe flows out drives, flows into granulating pit.In the course of work, Jing movement door and window observations
Flow into the situation of the pure slag solution in precipitation car and inflow slag charge groove.Do not contain lead solution in the in-car slag solution of precipitation is flowed into,
And when flowing in the pure slag solution of slag charge groove containing matte solution, mobile door is removed, will be slagged tap hopper closing with stopper, empty
After precipitation car is finished changing, repeat aforementioned process, continue to collect matte solution.The waste gas produced in matte solution processes are collected,
In the presence of air exhauster, Jing cinder notch getter covers, granulating pit mouth getter cover, cinder notch exhaustor enter exhaust-gas treatment room.
When in flowing into the in-car slag solution of precipitation containing lead solution, mobile door is removed, will be slagged tap hopper closing with stopper,
Precipitation car is dragged to storage pad, the valve on valve and water pipe closed on cinder notch exhaustor.
Subsequently, the valve on lead bullion exhaustor is opened, lead bullion car is pushed in lead bullion getter cover, is removed out on lead bullion groove
Stopper, closes gas hood door, and the lead bullion solution Jing in melting groove goes out lead bullion groove and flows into lead bullion car.In the course of work, Jing gas hood door and windows
Observation flows into the situation of lead bullion car, when lead bullion car is close to be filled, opens gas hood door, will go out the closing of lead bullion groove with stopper, empty
Lead bullion car finish changing after, repeat aforementioned process, continue collect lead bullion solution.Contain slag when going out in the lead bullion solution that lead bullion groove flows out
During solution, gas hood door is opened, the closing of lead bullion groove will be gone out with stopper, lead bullion car is dragged to storage pad, the valve closed on lead bullion exhaustor
Door.
Waste gas produced by collection lead bullion solution processes, in the presence of air exhauster, Jing lead bullion getter covers, lead bullion aerofluxuss
Pipe enters exhaust-gas treatment room.
In the course of the work, the valve on a water scale discharge arm, the incrustation scale Jing water scale discharges in lower water jacket is opened daily
Pipe, water scale discharge pipe flow enter granulating pit.
The invention has the beneficial effects as follows:1st, discharge in smelting furnace and smelt in solution processes, be avoided that dirt of the waste gas to environment
Dye.2nd, the incrustation scale in lower water jacket can be discharged in time, prevent lower water jacket from burning out.3rd, overhaul number of times few, blast furnace stream time
It is long, low production cost.4th, structure cylinder list, easy to use.
Description of the drawings
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is a kind of schematic diagram of environment-friendly type blasting smelting stove.
Fig. 2 is the schematic diagram for moving door.
In figure
1st, upper water sleeve 2, water jacket frame water inlet pipe 3, lower water jacket water inlet pipe 4, observation port
5th, cinder notch getter cover 6, cinder notch exhaustor 7, granulating pit mouth getter cover 8, water scale discharge pipe
9th, granulating pit 10, slag charge groove 11, water pipe 12, precipitation car
13rd, slag tap hopper 14, water scale discharge arm 15, lead bullion getter cover 16, lead bullion car
17th, lead bullion groove 18, gas hood door 19, gas hood door and window 20, lead bullion exhaustor are gone out
21st, melting groove 22, lower water jacket 23, air inlet inclined tube 24, lower water jacket door water inlet pipe
25th, total inlet pipe 26, water inlet manifold 27, lower water jacket door 28, upper water sleeve door water inlet pipe
29th, lower water jacket door drain pipe 30, water jacket communicating pipe 31, main sewer 32, upper water sleeve door drain pipe
33rd, upper water sleeve door 34, water jacket frame drain pipe 35, water jacket frame 36, upper water sleeve drain pipe
37th, getter cover 38, exhaustor 39, mobile door and window 40, mobile door.
Specific embodiment
In the embodiment shown in Fig. 1, Fig. 2, melting groove 21 is built up by heat resisting brick, and melting groove 21 is provided with hopper of slagging tap
13rd, go out lead bullion groove 17.The top of melting groove 21 is surrounded by lower water jacket 22, lower water jacket door 27, upper water sleeve 1, upper water sleeve door 33;Lower water
Cover 22 Jing lower water jackets water inlet pipes 3, water scale discharge arm 14 to connect with water inlet manifold 26, water scale discharge pipe 8 respectively, water on 1 Jing of upper water sleeve
Set drain pipe 36 is connected with main sewer 31, and 27 Jing lower water jacket doors water inlet pipe 24, lower water jacket door drain pipe 29 of lower water jacket door is distinguished
Connect with water inlet manifold 26, main sewer 31,33 Jing upper water sleeve doors water inlet pipe 28, upper water sleeve door drain pipe 32 of upper water sleeve door is distinguished
Connect with water inlet manifold 26, main sewer 31;Upper water sleeve 1 was connected with 22 Jing water jacket communicating pipes 30 of lower water jacket.Each lower water jacket 22
There are two air inlet inclined tubes 23 to pass through, every air inlet inclined tube 23 is connected with total inlet pipe 25, every 23 upper end of air inlet inclined tube is provided with
Observation port 4.Upper water sleeve 1, the top of upper water sleeve door 33 are water jacket frames 35, and water jacket frame 35 has water jacket frame water inlet pipe 2, water jacket frame draining
Pipe 34, the top of water jacket frame 35 is getter cover 37, exhaustor 38.
Go out lead bullion getter cover 15, gas hood door 18 at lead bullion groove 17, lead bullion exhaustor 20 is arranged at the top of lead bullion getter cover 15,
Gas hood door and window 19 is provided with gas hood door 18, and gas hood door and window 19 is made of clear material.
Slagging tap cinder notch getter cover 5 of have at hopper 13, the upper end of slag charge groove 10 is located in cinder notch getter cover 5, slag charge groove 10
Lower end connects 9 entrance of granulating pit, has granulating pit mouth getter cover 7, cinder notch getter cover 5 above the slag charge groove 10 of 9 porch of granulating pit
There is cinder notch exhaustor 6 with the top of granulating pit mouth getter cover 7.It is interior, the upper end of slag charge groove 10 that water pipe 11 is located at cinder notch getter cover 5
Side.Cinder notch getter cover 5 has the mobile door 40 for matching, and is provided with mobile door and window 39 on mobile door 40, and mobile door and window 39 is by transparent
Material is made.
Using front, total inlet pipe 25 is connected with aerator with trachea, cinder notch exhaustor 6, lead bullion exhaustor 20, exhaustor
38 are connected with air exhauster, exhaust-gas treatment room;The observation port 4 of every 23 upper end of air inlet inclined tube is closed with lid, stopper will be slagged tap
Hopper 13, go out lead bullion groove 17 and close, water jacket frame water inlet pipe 2, water pipe 11, water inlet manifold 26 and water tower outlet pipe are connected with water pipe
Logical, main sewer 31, water jacket frame drain pipe 34 are connected with pond water inlet pipe.
During work, lower water jacket door water inlet pipe 24 on lower water jacket door 27, upper water sleeve door 33, lower water jacket door drain pipe is first shed
29th, upper water sleeve door water inlet pipe 28, upper water sleeve door drain pipe 32, lower water jacket door 27, upper water sleeve door 33 are opened, and igniter fuel is put into
In melting groove 21.After lighting igniter fuel, lower water jacket door 27, upper water sleeve door 33 is closed, by lower water jacket door water inlet pipe 24, lower water jacket
Door drain pipe 29, upper water sleeve door water inlet pipe 28, upper water sleeve door drain pipe 32 are reinstalled.Air exhauster, aerator is opened, is opened
The water jacket frame water inlet pipe 2, valve of water inlet manifold 26;Then by raw material brick and coal charge brick arrange in pairs or groups from water jacket frame 35 and getter cover 37 it
Between space be put in smelting furnace, to raw material brick and coal charge brick stack height be close to water jacket 35 upper end of frame when stop.Now, in smelting furnace
Bottom coal charge brick constantly burn, burning required air is sent into by aerator Jing total inlet pipes 25, air inlet inclined tube 23, generation it is useless
Gas, in the presence of air exhauster, Jing getters cover 37, exhaustor 38 enters exhaust-gas treatment room.In whole work process, in air exhauster
In the presence of, waste gas will not be overflowed in space between water jacket frame 35 and getter cover 37, but has a small amount of air stream to enter, with waste gas one
Road Jing getters cover 37, exhaustor 38 enters exhaust-gas treatment room.
Lower water jacket 22, upper water sleeve 1 are connected by cooling water Jing water inlet manifolds 26, lower water jacket water inlet pipe 3, lower water jacket 22, water jacket
Pipe 30, upper water sleeve 1, upper water sleeve drain pipe 36, the flowing cooling of main sewer 31.Lower water jacket door 27 is by cooling water Jing water inlet manifolds
26th, lower water jacket door water inlet pipe 24, the flowing cooling of lower water jacket door drain pipe 29, main sewer 31.Upper water sleeve door 33 is by cooling water Jing
Water inlet manifold 26, upper water sleeve door water inlet pipe 28, the flowing cooling of upper water sleeve door drain pipe 32, main sewer 31.Water jacket frame 35 is by cold
But water Jing water jackets frame water inlet pipe 2, water jacket frame 35, the flowing cooling of water jacket frame drain pipe 35.
In work, when raw material brick and coal charge brick stack height it is lower than the lower end of water jacket frame 35 when, then supplement raw material brick in time
With coal charge brick.
Coal charge brick continuous burning in smelting furnace, makes the bottom in smelting furnace form high temperature, the lower feed in smelting furnace
Brick dissolves into liquid, and liquid lead sinks to bottom, and liquid slag floats over top, and certain interval of time opens 23 upper end of air inlet inclined tube
Lid, it is observed that the situation in the observation of hole 4 smelting furnace.
When liquid face is higher than to slag tap 13 certain altitude of hopper, open on the valve and water pipe 11 on cinder notch exhaustor 6
Valve, pushes precipitation car 12 in cinder notch getter cover 5, removes the stopper slagged tap on hopper 13, and mobile door 40 is closed cinder notch receipts
Gas hood 5, the hoppers 13 of slagging tap of the slag solution Jing in smelting furnace flow into precipitation car 12, and in slag solution, contained matte solution is in precipitation car 12
Interior deposition, pure slag solution flow into slag charge groove 10 from precipitation car 12, in the case where the cooling water that water pipe 11 flows out drives, flow into granulating pit 9.
In the course of work, the Jing movement observations of door and window 39 flow into the situation of precipitation car 12 and the pure slag solution flowed in slag charge groove 10.Work as stream
Do not contain lead solution in entering to precipitate the slag solution in car 12, and when containing matte solution in flowing into the pure slag solution of slag charge groove 10, move
Mobile door 40 is opened, is closed with stopper hopper 13 of slagging tap, after empty precipitation car 12 is finished changing, repeat aforementioned process, continue to collect
Matte solution.The waste gas produced in matte solution processes are collected, in the presence of air exhauster, Jing cinder notch getter covers 5, granulating pit
Mouth getter cover 7, cinder notch exhaustor 6 enters exhaust-gas treatment room.
When in flowing into the slag solution in precipitation car 12 containing lead solution, mobile door 40 is removed, will be slagged tap hopper with stopper
13 closings, precipitation car 12 are dragged to storage pad, the valve on valve and water pipe 11 closed on cinder notch exhaustor 6.
Subsequently, the valve on lead bullion exhaustor 20 is opened, lead bullion car 16 is pushed in lead bullion getter cover 15, lead bullion is removed out
Stopper on groove 17, closes gas hood door 18, and the lead bullion solution Jing in melting groove 21 goes out lead bullion groove 17 and flows into lead bullion car 16.It is worked
The observation of Cheng Zhong, Jing gas hood door and window 19 flows into the situation of lead bullion car 16, when lead bullion car 16 is close to be filled, opens gas hood door 18, uses
Stopper will go out lead bullion groove 17 and close, and after empty lead bullion car 16 is finished changing, repeat aforementioned process, continue to collect lead bullion solution.When going out
When in the lead bullion solution that lead bullion groove 17 flows out containing slag solution, gas hood door 18 is opened, lead bullion groove 17 will be gone out with stopper and closed, lead bullion
Car 16 is dragged to storage pad, the valve closed on lead bullion exhaustor 20.
Waste gas produced by collection lead bullion solution processes, in the presence of air exhauster, Jing lead bullion getters cover 15, lead bullion row
Trachea 20 enters exhaust-gas treatment room.
In the course of the work, the valve on a water scale discharge arm 14, the incrustation scale Jing drainings in lower water jacket 22 is opened daily
Dirty arm 14, water scale discharge pipe 8 flow into granulating pit 9.