CN104791574A - Airflow thermal insulation rubber hose assembly for high-temperature thermal radiation environment - Google Patents

Airflow thermal insulation rubber hose assembly for high-temperature thermal radiation environment Download PDF

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Publication number
CN104791574A
CN104791574A CN201510064463.9A CN201510064463A CN104791574A CN 104791574 A CN104791574 A CN 104791574A CN 201510064463 A CN201510064463 A CN 201510064463A CN 104791574 A CN104791574 A CN 104791574A
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CN
China
Prior art keywords
hose
oversheath
supporting frames
hose assembly
hose body
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Granted
Application number
CN201510064463.9A
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Chinese (zh)
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CN104791574B (en
Inventor
朱亮华
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Shanghai Ou Ji Fluid Dynamic Co Ltd
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Shanghai Ou Ji Fluid Dynamic Co Ltd
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Priority to CN201510064463.9A priority Critical patent/CN104791574B/en
Publication of CN104791574A publication Critical patent/CN104791574A/en
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Publication of CN104791574B publication Critical patent/CN104791574B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/07Arrangement or mounting of devices, e.g. valves, for venting or aerating or draining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L53/00Heating of pipes or pipe systems; Cooling of pipes or pipe systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Thermal Insulation (AREA)

Abstract

Provided is an airflow thermal insulation rubber hose assembly for a high-temperature thermal radiation environment. The two ends of a hose body (1) are each connected with a connector (4), the two connectors (4) are connected with the hose body (1) through sleeves (3), the part between the two sleeves (3) is sleeved with a protecting layer (2), the protecting layer (2) is sleeved with an elastic supporting frame (5), and an outer sheath (6) is wrapped on the elastic supporting frame (5). An annular gap is formed between the hose assembly and a combination of the elastic supporting frame (5) and the outer sheath (6), so that the heat transfer problem is solved, protection of the hose connectors is enhanced, the quantity of heat absorbed by the hose body and the hose connectors is reduced, the temperature of the hose body and the hose connectors is decreased, the service life of the hose assembly is prolonged, and the rubber hose body can be used for a long time in the high-temperature heat source environment. Effective fire retarding and thermal radiation resistance protection can be conducted on the ends of the hose body and the connectors, and fire retarding and thermal radiation resistance performance is greatly improved. The service life is three times longer than that in existing protection methods, and the probability that the hose body suffers from random failures is reduced.

Description

High temperature heat radiation ambient windstream insulating rubber rubber hose assembly
Technical field
The present invention relates to support and insulation method apparatus, especially the high temperature heat radiation ambient windstream insulating rubber rubber hose assembly of IPC classification F16L pipe, cable or pillar.
Background technique
Flexible pipe is the vitals in modern industry.Flexible pipe is mainly as electric wire protective tube and the civilian shower hose of electric wire, cable, instrument and meter for automation signal, and specification is from 3mm to 150mm.Thin and flexible tube (internal diameter 3mm-25mm) is mainly used in sense line protection, the industrial sensor route protection of precision optics chi.The flexible pipe that the plastic materials such as the main Galvanized Steel Strip of threading flexible pipe, Stainless Steel Band, PA, PE, PP is made.Advantage is good springiness, and rigidity is little, and good toughness is anti-twist, good bending property, can bear heavier load; Acidproof, lubricant oil, cooling liquid etc., surface is glossy, rub resistance.Can bear weight, not rupture, not modification, can recover rapidly, and itself is without any damage.Rubber hose can be wire braided hose or wire spirally-wound hose, and sebific duct is made up of inner glue layer, Steel Wire Braid or steel wire winding layer, outer glue-line, is applicable to delivering hydraulic fluid, as alcohol, and fuel oil, lubricant oil, emulsified liquid etc.
As shown in Figure 1, erection joint 4 is distinguished at hose body 1 two ends to the structure of existing rubber hose assembly parts, hose body 1 overcoat protective layer 2, and protective layer 2 two ends short sleeve is fixed on sleeve 3; Protective layer 2 under high temperature heat radiation environment has: fire-proof covering, glass fibre, glass fibre add Stainless Steel Wire Mesh etc.
Above prior art measure method Shortcomings comprises:
1, the structure based on flexible pipe protective layer 2 and hose body 1 close contact is actual, Long-Time Service under high temperature heat radiation environment, the heat that protective layer 2 absorbs directly conducts to hose body 1, flexible pipe temperature constantly raises, under the continuous action of thermal source, the temperature of flexible pipe close to the temperature of protective layer 2, can must exceed the heat resisting temperature of flexible pipe; When thermal source is cancelled, the heat of protective layer 2 also can conduct to hose body 1, and after reaching balance, the heat of flexible pipe just can the radiation by protective layer 2 slowly and cross-ventilation transfer out, and this process is quite long.
2, the protection of hose coupling 4 and sleeve 3 is failed effectively to implement.The length of protective layer 2 is generally no more than the end face outside spacing of two sleeves 3; joint 4 and sleeve 3 substantially outside exposed; and the joint 4 of flexible pipe and the specific heat capacity of sleeve 3 are 1/4 of rubber hose; joint 4 absorbs heat quick heating; temperature is high; will heat conduction to the flexible pipe rubber layer of joint, accelerate hose body 1 aging, affect the quality of joint.Therefore the long duration of action of excessive temperature, accelerates the aging of hose body 1 rubber, and makes the continuous reduction of rubber hose assembly joint performance, shorten the working life of rubber hose assembly.
The high temperature heat radiation guard method of existing rubber hose assembly, the heat that effectively can not block thermal source passes to hose body 1, and the heat that protective layer 2 absorbs can constantly conduction to hose body 1, make the temperature of flexible pipe constantly raise, exceed its upper limit temperature of heat tolerance; Also inadequate to the protection of hose coupling 4, quick heating, the flexible pipe ageing of rubber at accelerated evolution place.The ageing of rubber of flexible pipe and the joint performance of rubber hose assembly reduce, and shorten the working life of rubber hose assembly.
Disclosed part pertinent literature comprises: Chinese patent application 201210139586.0 provides a kind of high temperature resistance thermal radiation silica gel hose connecting pressurized machine and preparation method thereof, comprises silicone tube, is bonded with aluminium film glass-fiber-fabric at the outer surface of silicone tube.
Chinese patent application 200820000105.7 1 kinds of fire-resistant hose assemblies of water-cooled, comprise the pipe joint at hose body and flexible pipe two ends, it is characterized in that arranging water cooling tube outside described hose body, water cooling tube is outer to be wrapped up by sheath, and water cooling tube two ends are provided with entery and delivery port.
The warm stove device flexible pipe of Chinese patent application 200920015282.7 tool refractory protection belongs to high-temperature resistant rubber flexible pipe, the particularly special hose of Gang Ye enterprise medium-temp furnace device.It is that after heavy caliber wire spirally-wound hose that internal diameter is greater than 152mm adopts compound inner glue layer and outer glue surface to paste refractory protection, overall sulfuration is made.
Chinese patent application 200720128024.0 1 kinds of environment protection type refractory heat-insulating suit hose assemblies, comprise flexible pipe, tube head, it is characterized in that described flexible pipe outer wall is coated with by flame-retardant coating layer, hose overcoat dress refractory heat-insulating device, the tube head end of flexible pipe is equipped with joint, described tube head and joint suit refractory heat-insulating sheath, the refractory heat-insulating sheath of joint and flexible pipe tube head joint arranges fixing hoop.
Summary of the invention
The object of this invention is to provide a kind of high temperature heat radiation ambient windstream insulating rubber rubber hose assembly, solve the problem of transmission of heat, the protection of reinforced hose joint, reduce flexible pipe and hose coupling absorbs heat, reduce its temperature, extend rubber hose assembly working life.
Object of the present invention will be realized by following technical measures: comprise hose body, protective layer, sleeve, joint, flexible supporting frames and oversheath; Hose body two ends are jointing respectively, and two joints and hose body are by sleeve connection, and overcoat protective layer between two sleeves, at protective layer overcoat flexible supporting frames, at flexible supporting frames outer wrapping oversheath.
Especially, outside sleeve, be set with location slip ring, location slip ring outer rim apical grafting oversheath inwall.
Especially, flexible supporting frames is spring.
Especially, at the location slip ring external stability clip of oversheath.
Especially, flexible supporting frames connects location slip ring.
Especially, locate slip ring and ensure that flexible supporting frames is coaxial with hose body.
Especially, oversheath and flexible supporting frames are fixed on the slip ring of location by clip.
Especially, oversheath length is greater than two end connector exterior edge face spacing, the maximum outside diameter of joint that oversheath and flexible supporting frames internal diameter are greater than joint and are attached thereto.
Advantage of the present invention and effect: flexible supporting frames 5 and form annular space between oversheath 6 and rubber hose assembly, solve the problem of transmission of heat, the protection of reinforced hose joint, reduce flexible pipe and hose coupling absorption heat, reduce its temperature, extend rubber hose assembly working life, realize rubber hose and use for a long time in high temperature heat source environment; Fabricating cost is low, and structure is simple, and make quick, attended operation is simple.Easy to use, be easy to maintenance, effective fire and heat endurance radiation shielding can be carried out to flexible pipe tube head and pipe joint place.Fire and heat endurance radiancy performance improves greatly.Flexible pipe and joint can be made in high temperature environments, in the occasion near naked light and infrared source, safety and the use of long period, have withstand voltage high temperature resistant, body is pliable and tough, the exsertile feature of flexible resistance, working life is longer, change the frequency reduces.Working life than long 3 times of existing guard method, and decreases the probability of flexible pipe random failure.Like this, decrease replacing number of times and the spare parts consumption of spare part, reduce the input of manpower and financial resources, stop the accident of hoses leak, booster initiation.Reduce the cost of user, enhance competitiveness.This invention has good using effect on the rubber hose assembly at steel works billet continuous casting fan-shaped section and Iron Works clay gun position.
Accompanying drawing explanation
Fig. 1 is existing hose construction schematic diagram.
Fig. 2 is the embodiment of the present invention 1 structural representation.
Fig. 3 is that in Fig. 2, A-A cuts open position and shows structural representation.
Fig. 4 is the heat trnasfer schematic diagram of the embodiment of the present invention 1 when having a Source.
Fig. 5 is that the embodiment of the present invention 1 is without heat trnasfer schematic diagram during Source.
Fig. 6 lengthens outer jacket structure schematic diagram in the embodiment of the present invention 2.
Lengthened hose joint neck and oversheath length structure schematic diagram while that Fig. 7 being in the embodiment of the present invention 3.
Reference character comprises: hose body 1, protective layer 2, sleeve 3, joint 4, flexible supporting frames 5, oversheath 6, location slip ring 7, clip 8.
Embodiment
The present invention includes: hose body 1, protective layer 2, sleeve 3, joint 4, flexible supporting frames 5 and oversheath 6.
In the present invention, available protecting is realized for hose body 1 and joint 4.In order to block joint 4 and sleeve 3 radiation-absorbing heat, the length of oversheath 6 exceeds two ends sleeve 3 olo.
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1: as shown in Figure 1; hose body 1 two ends are jointing 4 respectively; two joints (4) are connected by sleeve (3) with hose body (1); overcoat protective layer 2 between two sleeves 3; at protective layer 2 overcoat flexible supporting frames 5, at flexible supporting frames 5 outer wrapping oversheath 6.
In aforementioned, outside sleeve 3, be set with location slip ring 7, location slip ring 7 outer rim apical grafting oversheath 6 inwall.
In aforementioned, flexible supporting frames 5 is spring, and adopt existing general material and technique to make, sufficiently long straight end is left at two ends, and carries out corresponding heat treatment, is conveniently wrapped in hose coupling neck; Flexible supporting frames 5 supports oversheath 6, and ensures that flexible pipe can bend smoothly.
In aforementioned, at the location slip ring 7 external stability clip 8 of oversheath 6.Oversheath 6 adds stainless steel metal net for fire-proof covering, fiberglass flame or glass fibre.Oversheath 6 is as the exterior cover sheets set up, and oversheath 6 cuts off radiation heat and stops hot splash.Flexible supporting frames 5 connects location slip ring 7.Location slip ring 7 adopts the material such as steel, rubber, adopt casting, die casting, forging or machining method process.Location slip ring 7 ensures that flexible supporting frames 5 is coaxial with hose body 1, slide on sleeve 3 when hose body 1 bends compensation protective layer 2 and hose body 1 length change inconsistent, leave air communication channel and ensure air circulation.
In aforementioned, oversheath 6 and flexible supporting frames 5 are fixed on the slip ring of location by clip 8.
Heat transmission in the present embodiment and balance working principle comprise, as shown in Figure 4, when having thermal source, and protective layer 2 radiation-absorbing heat, temperature raises, and original thermal equilibrium is broken; Now hose body 1 absorbs the thermal radiation of protective layer 2; namely main thermaltransmission mode; due to the cross-ventilation in gap; when the temperature of hose body 1 is a little more than stable back to inclining to during the air temperature of heat source side; the factors such as the temperature of this temperature because of thermal source, the distance from thermal source are different, and each part temperatures of rubber hose assembly reaches dynamic balancing.And as shown in Figure 5, when thermal source is cancelled, protective layer and the outside radiations heat energy of flexible pipe, the cross-ventilation in annular space accelerates the surface cool of hose body 1, and hose body 1 temperature declines very fast, keeps balance when reaching ambient temperature.
Embodiment 2: as shown in Figure 6, when radiation heat is very strong, for reducing the heat conduction of joint 4 absorption on the hose body 1 of rubber, strengthen the internal diameter of oversheath 6 and flexible supporting frames 5, lengthen the length of oversheath 6, even exceed the overall length of rubber hose assembly, and make it prolongation and be wrapped in outside two end connectors 4, heat transfer distance can be extended.Oversheath 6 length is greater than two end connector 4 exterior edge face spacing, the maximum outside diameter of joint that oversheath 6 and flexible supporting frames 5 internal diameter are greater than joint 4 and are attached thereto.During mounting or dismounting rubber hose assembly, can axial compression flexible supporting frames 5, joint 4 is exposed at two ends.
Embodiment 3: as shown in Figure 7; Namely as in embodiment 2, also can the simultaneously neck of lengthening joint 4 and the length of oversheath 6.
Above three examples can select optimum scheme according to the concrete condition of radiations heat energy and installation conditions.
In the present invention, hose body 1 is flexible, and the motion of pipeline trend and equipment all needs rubber hose assembly to bend, and flexible supporting frames 5 bending force of spring structure is little, radial deformation is little, the problem that during the movable structure energy compensated bend in two ends, oversheath 6 is inconsistent with hose body 1 length change; The joint 4 neck winding structure at flexible supporting frames 5 two ends, can when length compensation is inadequate tensile elasticity supporting frame 5, ensure that sleeve 3 position be wrapped in oversheath 6 is protected, can not directly radiation-absorbing be warm.
In the present embodiment, when the internal diameter of flexible supporting frames 5 is less than the maximum outside diameter of rubber hose assembly joint 4, dress rubber hose assembly one end connector also connects with sleeve 3; Dress internal protection layer 2 is also fixing, can omit this structure during splash as hot without molten steel, slag etc. in Environmental Conditions; Dress two pieces location slip ring 7, oversheath 6 is enclosed within flexible supporting frames 5 and is also set to together on rubber hose assembly, dress rubber hose assembly the other end joint 4 also connects with sleeve 3, slip ring 7 position, adjustment location, the hoop 8 that is installed fixes oversheath 6 and flexible supporting frames 5, is directly held at flexible supporting frames 5 two ends and is wound into hose coupling 4 neck; When the internal diameter of flexible supporting frames 5 is greater than rubber hose assembly maximum outside diameter, the location slip ring 7 at two ends is contained on hose body 1, be enclosed within by oversheath 6 on flexible supporting frames 5 and be also set to together on rubber hose assembly, slip ring 7 position, adjustment location, the hoop 8 that is installed fixes oversheath 6 and flexible supporting frames 5.
In the present invention, flexible supporting frames 5 is increased between flexible pipe 1 and oversheath 6, this flexible supporting frames 5 internal diameter is greater than the external diameter of hose body 1, flexible supporting frames 5 and form annular space between oversheath 6 and rubber hose assembly, when using under high temperature heat radiation environment, the heat that oversheath 6 absorbs is not directly passed to hose body 1 by heat conducting, its radiation and air conduction can only be passed through, the heat that these two kinds of thermaltransmission mode hose bodies 1 absorb is limited, be far smaller than protective layer 2 directly heat transfer time the heat that absorbs; And the cross-ventilation on thermal source side is fast, also accelerates the convection current of air in annular space, so also can take away the heat of hose surface, play cooling action.The utilization of flexible supporting frames 5 can not destroy the flexibility of hose body 1, hose body 1 can in its minimum bending radius allowed band free bend.The effective length of lengthened hose oversheath 6, avoids hose coupling 4 radiation-absorbing heat.When external heat source is cancelled, the heat that protective layer and flexible pipe absorb swiftly passes through radiation and cross-ventilated method transmission is fallen, and the temperature of flexible pipe reduces very soon, thus extends the working life of rubber hose assembly.
The present invention on the rubber hose assembly at steel works billet continuous casting fan-shaped section and Iron Works clay gun position experiment on probation, its working life than long 3 times of existing guard method, and decreases the probability of flexible pipe random failure.Like this, decrease replacing number of times and the spare parts consumption of spare part, reduce the input of manpower and financial resources, stop the accident of hoses leak, booster initiation.Reduce the cost of user, enhance competitiveness.

Claims (8)

1. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly, comprises hose body (1), protective layer (2), sleeve (3), joint (4), flexible supporting frames (5) and oversheath (6); It is characterized in that; hose body (1) two ends are jointing (4) respectively; two joints (4) are connected by sleeve (3) with hose body (1); overcoat protective layer (2) between two sleeves (3); at protective layer (2) overcoat flexible supporting frames (5), at flexible supporting frames (5) outer wrapping oversheath (6).
2. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, it is characterized in that, location slip ring (7) is set with, location slip ring (7) outer rim apical grafting oversheath (6) inwall outside sleeve (3).
3. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, it is characterized in that, flexible supporting frames (5) is spring.
4. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, is characterized in that, at location slip ring (7) the external stability clip (8) of oversheath (6).
5. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 2, is characterized in that, flexible supporting frames (5) connects location slip ring (7).
6. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 2, is characterized in that, location slip ring (7) ensures that flexible supporting frames (5) is coaxial with hose body (1).
7. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, is characterized in that, oversheath (6) and flexible supporting frames (5) are fixed on the slip ring of location by clip (8).
8. high temperature heat radiation ambient windstream insulating rubber rubber hose assembly as claimed in claim 1, it is characterized in that, oversheath (6) length is greater than two end connectors (4) exterior edge face spacing; The maximum outside diameter of joint that oversheath (6) and flexible supporting frames (5) internal diameter are greater than joint (4) and are attached thereto.
CN201510064463.9A 2015-02-06 2015-02-06 High temperature heat radiation ambient windstream insulating rubber rubber hose assembly Active CN104791574B (en)

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CN104791574B CN104791574B (en) 2016-09-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105443892A (en) * 2015-12-09 2016-03-30 无锡西源电力装备厂 Stable double-pipe joint

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0093923A1 (en) * 1982-05-07 1983-11-16 Rheinhold & Mahla GmbH Sound reducing heat insulation
JP2002295746A (en) * 2001-03-29 2002-10-09 Fuji Kucho Kogyo Kk Flexible multiple pipe
US20070235100A1 (en) * 2005-10-12 2007-10-11 Arrowhead Products Corporation Double walled, self-insulating, lightweight duct
CN101255932A (en) * 2008-04-03 2008-09-03 段云平 PP-R double layer heat preservation pipe
CN102770719A (en) * 2010-03-05 2012-11-07 东拓工业株式会社 Duct hose
CN102996926A (en) * 2011-09-15 2013-03-27 无锡市永兴金属软管有限公司 Thermal insulation hose
CN203857152U (en) * 2014-05-06 2014-10-01 泰州市凯尔利不锈钢有限公司 Nickel-based alloy hose

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0093923A1 (en) * 1982-05-07 1983-11-16 Rheinhold & Mahla GmbH Sound reducing heat insulation
JP2002295746A (en) * 2001-03-29 2002-10-09 Fuji Kucho Kogyo Kk Flexible multiple pipe
US20070235100A1 (en) * 2005-10-12 2007-10-11 Arrowhead Products Corporation Double walled, self-insulating, lightweight duct
CN101255932A (en) * 2008-04-03 2008-09-03 段云平 PP-R double layer heat preservation pipe
CN102770719A (en) * 2010-03-05 2012-11-07 东拓工业株式会社 Duct hose
CN102996926A (en) * 2011-09-15 2013-03-27 无锡市永兴金属软管有限公司 Thermal insulation hose
CN203857152U (en) * 2014-05-06 2014-10-01 泰州市凯尔利不锈钢有限公司 Nickel-based alloy hose

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105443892A (en) * 2015-12-09 2016-03-30 无锡西源电力装备厂 Stable double-pipe joint

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