Summary of the invention
The present invention is intended to carry out integrated optimal design to bearing unit of the prior art, and then increases bearing capacity and the reliability of shaft connecting bearing, and simplifies assembly technology.
To achieve these goals, the application provides a kind of integral shaft to connect formula fan clutch bearing, and this bearing adopts row roller and a Double-row ball, Double-row ball geometric format adopts angle contacting structure, and this bearing comprises:
Bearing outer ring, this bearing outer ring is processed with raceway groove and raceway, for carrying the rotation with orienting roll kinetoplast; Described rolling element comprises steel ball and cylindrical roller;
Mandrel, this mandrel axially inserts bearing outer ring, outside diameter of mandrel is processed with interior raceway groove, for carrying and guide the rotation of steel ball; Outside diameter of mandrel is also processed with interior raceway, for carrying cylindrical roller;
Ball retainer, this ball retainer is arranged between bearing outer ring and mandrel, and steel ball is equidistantly distributed in raceway groove;
Roller cage, this roller cage adopts tubular construction to add the structural design of check ring, and the cooperation of this check ring is assemblied on bearing outer ring, prevents cylindrical roller from scurrying out vertically;
Seal ring, sealing circle press-fits in the seal groove of bearing outer ring end, keeps static with bearing outer ring.
Wherein, described bearing outer ring is also processed with annular groove and raceway grinding undercut, in annular groove, is equipped with snap ring, the external diameter of described bearing outer ring is assemblied in bearing support or a few bore, plays benchmark effect, when bearing operation, outer ring maintains static, and bears the power that mandrel transmission comes.
Described mandrel being processed with several steps, for assembling belt pulley and/or clutch, realizing the transmission of torque.
The ditch heart on described mandrel between adjacent two interior raceway grooves is apart from being 15.05 ± 0.02mm, and the ditch heart distance on described bearing outer ring between adjacent two raceway grooves is 15.5 ± 0.02mm.
Described steel ball material is GCr15 high-quality high-carbon-chromium bearing steel, and steel ball adopts the structure of double row angular contact steel ball, and steel ball size is 13.494mm(that is 17/32 inch), often row 8 steel balls, wrapping angle is 25 °, and two row steel balls arrange back-to-back.
Described ball retainer material is for strengthening nylon+25% glass fibre.
Described cylindrical roller material is GCr15 high-quality high-carbon-chromium bearing steel, and the raceway on cylindrical roller and mandrel and bearing outer ring is linear contact lay, and the chamfering of cylindrical roller is designed with cavetto transition processing with its external diameter transition portion, makes cylindrical roller with convexity.
Described roller cage makes cylindrical roller equidistantly be distributed in raceway and guides cylindrical roller to move in a circle along raceway, and roller cage material is for strengthening nylon+25% glass fibre.
Described check ring adopts domatic opening and both sides groove angle is inconsistent, and the side that during installation, groove angle is less is introduced into the circlip groove be arranged on bearing outer ring, and during taking-up, the less side of groove angle is finally ejected.
The described width dimensions on roller cage two end ring limit coordinates with the width dimensions of the raceway grinding undercut of bearing outer ring, and make roller cage when touching grinding undercut rib, the external diameter of roller still contacts outer ring raceway effectively.
The framework material of described seal ring is OCr18NI9Ti stainless steel, sealing material is fluorine rubber, seal ring adopt dual lip configuration and lips all with mandrel interference fit, the magnitude of interference of outer lip is greater than the magnitude of interference of inner lip, cavity zone is formed, for preserving the lubricant oil oozed out between outer lip and inner lip.
The process of pressing and bending has been carried out in the middle part of the skeleton of described seal ring, seal ring press-fits in the seal groove of bearing outer ring, keep geo-stationary with outer ring, the radial dimension of seal groove is less than seal ring outside dimension, and the width of seal groove is greater than the external width of seal ring.
Compared with prior art, the application reduces the load that bearing bears, add the life-span of bearing, adopt the structure of double row angular contact steel ball, compare with single-row steel ball, it is strong that double row angular contact steel ball structure possesses bearing capacity, rotating accuracy is high, and circular runout is little, and strength is more balanced, larger thrust load and radial load can be born simultaneously, and possess the features such as axial float is little.
Embodiment
Below in conjunction with Figure of description, be clearly and completely described the technological scheme in the present invention, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent.To those skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.
As shown in Figure 2, the invention provides a kind of integral shaft and connect formula fan clutch bearing, this bearing adopts row roller and a Double-row ball, Double-row ball geometric format adopts angle contacting structure, and this bearing comprises:
Bearing outer ring 20, as shown in Figure 3, this bearing outer ring 20 is processed with raceway groove 31 and raceway 32, for carrying the rotation with orienting roll kinetoplast; Described rolling element comprises steel ball 25 and cylindrical roller 24, as shown in Figure 2;
Mandrel 21, this mandrel 21 axially inserts bearing outer ring 20, as shown in Figure 4, the external diameter of mandrel 21 is processed with interior raceway groove 41, for carrying and guide the rotation of steel ball 25; The external diameter of mandrel 21 is also processed with interior raceway 42, for carrying cylindrical roller 24;
Ball retainer 22, as shown in figs. 2 and 10, this ball retainer 22 is arranged between bearing outer ring 20 and mandrel 21, makes steel ball 25 equidistantly be distributed in raceway groove 31;
Roller cage 23, as shown in Fig. 2, Fig. 7, Fig. 8 and Figure 10, this roller cage 23 adopts tubular construction to add the structural design of check ring 80, and the cooperation of this check ring 80 is assemblied on bearing outer ring, prevents cylindrical roller 24 from scurrying out vertically;
Seal ring 27, sealing circle 27 press-fits (see figure 3) in the seal groove 35 of bearing outer ring end, keeps static with bearing outer ring.The structure of seal ring 27 as shown in Figure 9, will be described in further detail below.
As shown in Figure 3, described bearing outer ring 20 is also processed with circlip groove 33 and the auxiliary slot such as raceway grinding undercut 34 and seal groove 35, annular groove; Seal groove 35 is used for fitting tight circle 27, seals; Be equipped with snap ring 26(in annular groove and see accompanying drawing 2 and 10), play a part to keep off set of rollers; Raceway grinding undercut 34 is technology groove, plays transitional function, avoids emery wheel oscillating process to interfere the damage affecting raceway machining accuracy and emery wheel during processing raceway 32.The external diameter of described bearing outer ring 20 is assemblied in bearing support or a few bore (attached not shown), and play benchmark effect, when bearing operation, outer ring maintains static, and bears the power that mandrel 21 transmission is come.Bearing outer ring 20 is also processed with circlip groove 33, for the check ring 80 shown in erection drawing 8, will be described in further detail later.
As Fig. 4, described core, is processed with several steps 43,44 on 21, for assembling belt pulley and/or clutch, realize the transmission of torque.Mandrel 21 is processed with interior raceway groove 41, for carrying, guiding the rotation of steel ball; The position of outside diameter of mandrel's carrier roller, is called interior raceway 42.Mandrel 21 outside dimension forms fit dimension with seal ring lip size, ensures that the existing seal action of seal ring again can flexible rotating.
As Fig. 4, the ditch heart of mandrel 21 is 15.05 ± 0.02mm apart from (distance between the center line that namely raceway groove 41 is respective in two), as Fig. 3, the ditch heart of bearing outer ring 20 is apart from the distance between the L(center line that is two raceway grooves 31 are respective) be 15.5 ± 0.02mm, the ditch heart of bearing outer ring 20 is apart from L 15.5-15.05=0.45 poorer than the ditch heart distance of mandrel 21, this size makes the steel ball group of bearing produce the wrapping angle of 25 ° (in Fig. 10 according to the general custom of engineering drawing by geometrical relationship and calculating, only the wrapping angle of two groups of steel balls is labeled as the wrapping angle of 2 times 50 ° of the wrapping angle of 25 °, the wrapping angle of single group steel ball is 25 °).Here wrapping angle is defined as perpendicular to the radial plane of bearing axis and by the angle of making a concerted effort between nominal line of action of bearing outer ring to steel ball transmitting force.
The material of described steel ball is GCr15 high-quality high-carbon-chromium bearing steel, and steel ball adopts the structure of double row angular contact steel ball, and steel ball size is 13.494mm, often row 8 steel balls, and wrapping angle is 25 °, and two row steel balls arrange back-to-back.Steel ball group mainly bears axial and united load; Steel ball material is GCr15, and high-quality high-carbon-chromium bearing steel adopts vacuum outgas smelting technique, greatly reduces the oxygen content in material and objectionable impurities constituent content, adds the fatigue life of steel ball.
As Fig. 5, ball retainer 22 makes steel ball equidistantly be distributed in raceway, and steel ball so both can have been made to bear uniform load, steel ball can be avoided again to occur too to concentrate in rotation process and produce loose ball and then produce the trend that is separated with Internal and external cycle of steel ball; Ball retainer also plays the effect of friction and the heating of avoiding producing between steel ball, avoids the reduction in efficiency of bearing and the life-span caused thus.Ball retainer material is that PA66+GF25% (strengthening nylon+25% glass fibre) constitutes solid cage, this solid cage has compared with while high structural strength, lighter in weight, can make bearing like this under high speed conditions, the centrifugal force of effective reduction retainer, thus reduce the load that bearing bears, increase the life-span of bearing.Steel ball adopts the structure of double row angular contact steel ball, and compare with single-row steel ball, it is strong that double row angular contact steel ball structure possesses bearing capacity, rotating accuracy is high, and circular runout is little, and strength is more balanced, larger thrust load and radial load can be born simultaneously, and possess the features such as axial float is little.
Bearing adopts double row angular contact ball and a row roller structure, and design bearing steel ball size S used Φ 13.494, often row 8 steel balls, wrapping angle is 25 °, and two row steel balls arrange back-to-back.The design of double row angular contact ball takies less axial space, can bear radial load and the axial load acting on both direction, its energy restrictive axes or displacement of shell bi-directional axial, wrapping angle is about 25 degree, the Bearing configuration that rigidity is higher can be provided, and can tilting moment be born.It is main radial and axial joint load and moment load that double row angular contact structure can bear larger radial load, the axial displacement of two aspects of restrictive axes.Two arrange the structure arranged back-to-back, have better rigidity.Compared with single-row angular contact ball bearing, double-row angular contact bal bearing has better rigidity, can bear tilting moment.Bearing is Nonseparation.Be specially adapted to the application of high rigid requirements.Allow to there is tilt angle between the inside and outside circle of bearing of this structure, and the fatigue of bearing need not be worried.
Described cylindrical roller material is GCr15 high-quality high-carbon-chromium bearing steel, and the raceway on cylindrical roller and mandrel and bearing outer ring is linear contact lay, and the chamfering of cylindrical roller is designed with cavetto transition processing with its external diameter transition portion, makes cylindrical roller with convexity.As shown in Figure 6, cylindrical roller material is GCr15, and high-quality high-carbon-chromium bearing steel adopts vacuum outgas smelting technique, greatly reduces the oxygen content in material and objectionable impurities constituent content, adds the fatigue life of cylindrical roller.Cylindrical roller and mandrel and outer ring raceway face are linear contact lay, considerably increase roller face area like this, and then improve the bearing capacity of roller.Fig. 6 middle and upper part is the schematic appearance of cylindrical roller, bottom is the enlarged diagram of the chamfering Y part of cylindrical roller, as shown in the figure, larger cavetto transition processing is designed with its external diameter transition portion 61 place in the chamfering Y part of roller, make roller with certain convexity, produce stress when such design can avoid the same mandrel of rolling element, outer ring raceway to contact to concentrate, avoid the fatigue ruption of roller and raceway, strengthen the life-span of bearing.
As shown in Figure 7, described roller cage 23 makes cylindrical roller 24 equidistantly be distributed in raceway and guides cylindrical roller to move in a circle along raceway, and roller cage material is for strengthening nylon+25% glass fibre.Pocket hole 71 in roller cage 23 forms Spielpassung with cylindrical roller 24, and roller freely can rotate in pocket hole, can not depart from pocket hole again simultaneously, roller is equidistantly distributed in raceway, roller can be made like this to bear uniform load.Different from the effect of ball retainer a bit, roller cage possesses leading role, and set of rollers is moved in a circle along raceway, prevents roller from deflecting in raceway, causes the serious consequences such as roller locking.Roller cage also plays the effect of avoiding producing friction and heating between roller, thus avoids the reduction in efficiency of bearing and the life-span caused thus.Roller cage material PA66+GF25% (strengthening nylon+25% glass fibre) constitutes solid cage, this solid cage has compared with while high structural strength, lighter in weight, can make bearing like this under high speed conditions, the centrifugal force of effective reduction retainer, thus reduce the load that bearing bears, increase the life-span of bearing.
As shown in FIG. 7 and 8, roller cage 23 adopts tubular construction to add the structural design of check ring (Fig. 8).Tubular retainer possesses simple for structure, easily carries out shaping operation, and inspection is convenient, and is conducive to realizing automatically assembling roller, and it is convenient to have disassemble or assemble, and without features such as destructivenesses.In Fig. 7, left side is the front projection view of tubular retainer, and the right side is the left side projection view of tubular retainer.Can clearly be found out by Fig. 7, tubular retainer is evenly provided with multiple pocket hole 71 on perisporium.Tubular retainer coordinates the check ring (Fig. 8) be assemblied on bearing outer ring, can effectively prevent the axis of roller from scurrying out, and improves stable, the Security of a whole set of bearing.Check ring 80 (Fig. 8) adopts domatic opening and both sides groove angle is inconsistent, and the groove angle of the less side of groove angle 81 is less than the larger side 82 of groove angle.During installation, the less side 81 of groove angle is introduced into circlip groove 33(Fig. 3), during taking-up, the less side 81 of groove angle is finally ejected.Such design is not only easy to check ring 80 to press-fit in the circlip groove 33 of outer ring, simultaneously when set of rollers goes wrong, uses Circlip tongs to be easy to too take out.The application of check ring effectively can increase the effective area of contact of roller cage with it, slows down the wearing and tearing of retainer, and then adds the life-span of bearing.Even if wearing and tearing has appearred completely in retainer, back-up ring still can block roller, avoids it axially to scurry out.In addition, when roller cage two end ring hem width degree dimensional fits outer ring raceway grinding undercut width dimensions makes roller cage touch grinding undercut rib, the external diameter of roller still contacts outer ring raceway effectively.Below what time be that butterfly becomes not available for retainer.To sum up, harsh for Environmental Conditions, operating mode is complicated and the higher stability of requirement and Security situation is more applicable, and it is comparatively economical.
As shown in Figure 9, skeleton 91 material of described seal ring 27 is OCr18NI9Ti stainless steel, and it has good mechanical property, and oxidation resistance is strong, and has good affinity with nonmetallic material; Sealing material 92 is fluorine rubber, in stable condition under the condition of-20 ° to 120 °, and has stronger wear-resisting property.Seal ring 27 adopt dual lip configuration and lips all with mandrel 21 interference fit, dual lip configuration comprises outer lip 94 and inner lip 95, the magnitude of interference of outer lip 94 is greater than the magnitude of interference of inner lip 95, forms cavity zone 96 between outer lip 94 and inner lip 95, for preserving the lubricant oil oozed out.The magnitude of interference of outer lip 94 is comparatively large, is conducive to like this stoping the foreign object such as foreign matter, dust to enter the working surface destroying bearing; The magnitude of interference of inner lip 95 is smaller, is conducive to oozing out of Bearing inner lubricant grease trace like this, plays the effect of lubrication and seal part; Cavity and the cavity zone 96 of certain space is formed between interior outer lip, the design of this structure can be used to preserve the micro lubricating grease oozed out, these greases have the effect of lubrication outer lip, effectively can slow down the wearing and tearing of lip, are unlikely to again the too much outside being seeped into bearing simultaneously; Grease in cavity also possesses prevention foreign matter and enters Bearing inner effect.
Carried out the process of pressing and bending in the middle part of the skeleton 91 of described seal ring 27, dogleg section 93 as shown in Figure 9.This deformation process, effectively enhances the intensity of skeleton.Seal ring 27 press-fits in the seal groove 35 of bearing outer ring 20 (as shown in Figure 3), keeps geo-stationary with bearing outer ring 20, and the radial dimension of seal groove 35 is less than the outside dimension of seal ring 27, takes radial interference fit, makes seal ring and outer ring keep static; The width of seal groove 35 is greater than the external width of seal ring 27, and the fluorine rubber that radial fit can be produced distortion is placed in seal groove completely, avoids the generation of the flaws such as raw flange.
Connect formula fan clutch bearing to the integral shaft shown in Fig. 2 below and carry out analytical calculation, the integral shaft in Fig. 2 connects formula fan clutch bearing and comprises the left end roller 24 of bearing front end and the double row angular contact steel ball 25 of bearing rear end.
When the roller 24 stressed Fa=3743N of bearing front end (Dynamic factor by K=2.5 select get), the dynamic load rating of the every row roller of bearing is 79570N, and bearing life and Calculation of Reliability are analyzed as follows:
A. the mathematic(al) expectation of left end roller is:
1. L
10: the life-span of 90% reliability lower bearing
The reliability correction factor of bearing is 1 under 90% reliability
L
10=(C/P)
10/3× 10
6/ (60 × n) hour
=(79570/3743)
10/3×1000000/(60×2600)
=170597 hours
Wherein: n: bearing working rotating speed (r.p.m)
C: bearing dynamic load rating (N)
P: bearing Equivalent Dynamic Load (N)
2. L
1m: the life-span of 99% reliability lower bearing is:
Bearing reliability correction factor is 0.25 under 99%99% reliability
L
1m=L
10* 0.25=170597*0.25=42649 hour
3. L
0.05m:the life-span of 99.95% reliability lower bearing is:
L
0.05m=L
10* 0.077
=170597*0.077=13135 hour
From calculating, when reliability up to 99.95% time, the life-span of bearing roller end can reach 13135 hours, can meet the requirements of life and reliability.
B. steel ball end life-span computational analysis: right-hand member is double row angular contact spherical structure, bearing dynamic load rating Cr is 52570N, calculation bearing radial load Fb=1718N, this calculating take roller as fulcrum, utilize lever principle to calculate gained, Dynamic factor calculates by 2.5, and axial load is 1500N.
Equivalent load is P=0.67*1718+1.41*1500=3266N
Wherein 1718 be steel ball bear radial load, 0.67 is equivalent load correction factor; 1500 is axial loads that steel ball bears, and 1.41 is equivalent load correction factors.
A) L
10: the life-span of 90% reliability lower bearing
Be 1 during bearing reliability correction factor 90%
L
10=10
6 /(60×n)(Cr/ P)
3
=10
6 /(60×2600)(52570/ 3266)
3
=26732 hours
Wherein: n: bearing working rotating speed (r.p.m)
From computational analysis, in this kind of scheme, the roller step bearing rating life is 170597 hours, and the life-span when reliability is 99% is 42649 hours; The steel ball end rating life is 26732 hours.
In sum, be embodiment of the present invention content, and obviously embodiments of the present invention are not limited in this, it can according to different application environment, utilizes of the present inventionly functionally to realize corresponding demand.