CN104789441A - Novel fuel gas baking oven for vinegar brewing, fire-curing and fermenting and vinegar brewing, fire-curing and fermenting method thereof - Google Patents

Novel fuel gas baking oven for vinegar brewing, fire-curing and fermenting and vinegar brewing, fire-curing and fermenting method thereof Download PDF

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Publication number
CN104789441A
CN104789441A CN201510188303.5A CN201510188303A CN104789441A CN 104789441 A CN104789441 A CN 104789441A CN 201510188303 A CN201510188303 A CN 201510188303A CN 104789441 A CN104789441 A CN 104789441A
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pin
unstrained spirits
smoked
wind box
valve
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CN104789441B (en
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赵魁
吴永开
刘添泉
连俊宝
洪亮
张惠强
吴俊�
潘映东
冯长清
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Ceramics Inst., of Jiangxi Prov.
Ninghua, Taiyuan City Fu Yi Yuan Qingcu industry company limited
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Ninghua Taiyuan City Fu Yi Yuan Qingcu Industry Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
    • C12J1/00—Vinegar; Preparation or purification thereof
    • C12J1/10—Apparatus
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
    • C12J1/00—Vinegar; Preparation or purification thereof

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  • Health & Medical Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Food Science & Technology (AREA)
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Abstract

The invention discloses a novel fuel gas baking oven for vinegar brewing, fire-curing and fermenting, and belongs to brewing facilities of Shanxi mature vinegar. The fuel gas baking oven comprises a hot blast stove, wherein a heat transfer pipeline of the hot blast stove is connected to an annular air box in the baking oven; a full-automatic control combustor and a draught fan are arranged in the stove body of the hot blast stove; a plurality of material vats, the annular air box and a waste heat air box are arranged inside the baking oven; a plurality of jet holes are formed in the annular air box; a plurality of waste heat drawing holes are formed in the waste heat air box; the annular air box is arranged below the material vats; the waste heat air box is arranged above the material vats and between two rows of the material vats. The novel fuel gas baking oven disclosed by the invention can solve the problems that at present, the conventional baking oven for vinegar brewing, fire-curing and fermenting is not uniform in in-stove temperature, unstable in vinegar brewing and fire-curing temperature, difficult to control the fire-curing time and the fire-curing process.

Description

Novel Niang Cu Smoked unstrained spirits combustion gas roaster and Niang Cu Smoked unstrained spirits method thereof
Technical field
The Niang Zao Smoked unstrained spirits technique baking (Smoked that the invention belongs to Shanxi mature vinegar bakes) stove technical field, be specifically related to a kind of novel Niang Cu Smoked unstrained spirits combustion gas baking (Smoked and bake) stove and Niang Cu Smoked unstrained spirits method thereof.
Background technology
" Shanxi mature vinegar is with a long history, unique flavor, enjoys great prestige China and foreign countries.Century-old old factory's benefit source celebrating (mansion, Ninghua) makes one of representational enterprise of vinegar industry most.So far, make vinegar technique because of it and have distinctive feature, product special flavour has a distinctive style celebrating (mansion, Ninghua) more than the 600 years succession of benefit source, deeply by consumers.
Benefit source celebrating Traditional Vinegar Manufacturing technique defines unique Technology in long-term production practice, and especially Qi Zhong Smoked unstrained spirits technique, plays an important role to vinegar (product) local flavor and quality.
Making vinegar, to produce its principle of Zhong Smoked unstrained spirits technique be the object utilizing the Maillard reaction under hot conditions to reach the painted flavouring of vinegar unstrained spirits.Maillard reaction is that food is in process of manufacture, through the physical-chemical reaction of the complexity such as high bake thermal degradation oxidation, make the compositions such as the carbohydrate in food raw material, starch, amino acid under certain condition, form abundant unique flavour substances composition, final production goes out to have the food of flavour.The chemism that this kind of flavour substances is formed is exactly Maillard reaction.The Pyrazine produced in Maillard reaction process, pyroles, furans odor type composition ， Smoked unstrained spirits baking (Smoked bakes) in comparatively outstanding.Its Main Function and reaction product are the important sources forming vinegar color, and maillard reaction product is flavour substances important in vinegar.These material compositions are baked with heated baking (Smoked) temperature, heated baking (Smoked bake) the condition such as time relevant, wherein heated baking (Smoked bakes) temperature and heated baking (Smoked bake) time plays decisive action, how Heating temperature and heat-up time are controlled to react under adjustable state, just autotelic acquisition can there is the outstanding odor type composition affected to vinegar flavor, just can improve quality and the quality of vinegar.
But, for a long time due to the restriction of objective condition, and fall behind the constraint of idea, make the science innovation lagging in development of vinegar technique, particularly wherein crucial Niang Cu Smoked unstrained spirits technique baking (Smoked bakes) equipment uses traditional raw coal (moulded coal) to toast (Smoked always and bakes) kiln produces, this traditional wine vinegar Smoked unstrained spirits technique baking (Smoked bakes) furnace main body continues to use the simple brick kiln of structure of catching fire always, (be simply equipped outmoded, production technique falls behind) its construction style forms by ordinary red brick and cement masonry, charge cask is also adopt common ceramic mud cylinder splendid attire baking raw material, these fill with baking (Smoked bakes) Ceramic cylinder block of raw material bakes along baking (Smoked) furnace length direction only places 6-7, its width places 2.This roaster is all adopt single-endedly to arrange combustion chamber, adds raw coal (moulded coal) burning incessantly and produces thermal source.The flame heat smoke stream produced during its burning flows to the other end and discharges heat smoke by chimney constantly with in stove expect that cylinder raw material carries out heat exchange flow process from the one end arranging combustion chamber, thus reach toast (Smoked and bake) object of vinegar unstrained spirits raw material.
Although traditional at present wine vinegar baking (Smoked bakes) stove also can brew first-class good vinegar, and its shortcoming is apparent:
The first, at present traditional wine vinegar baking (Smoked bakes) stove all adopts the charge Ceramic cylinder block in raw coal (moulded coal) coal fired heater to bake to toast (Smoked) vinegar unstrained spirits raw material, type of heating is unilateral heating, thus cause product high near the local temperature of burner hearth, the local temperature of rear end smoke evacuation is low, due to the impact of heated gas geometry pressure head, air-flow layering is serious, cause upper and lower temperature difference large, this traditional baking (Smoked bakes) furnace structure and fall behind technique (old technology) and certainly lead to non-uniform temperature, existing through to traditional 12 cylinder 10m 3baking (Smoked bakes) furnace temperature on-the-spot test, before and after it, the temperature difference is 70 DEG C, and upper and lower temperature difference is 150 DEG C, the temperature difference in so large stove, the burnt phenomenon that Dao Zhi Smoked unstrained spirits production process causes because temperature is too high, or bake because temperature too low Da Bu Dao Smoked unstrained spirits toasts (Smoked) requirement.
Current Chuan Tong Smoked unstrained spirits baking (Smoked bakes) stove in order to avoid the generation of above situation, reach its baking (Smoked and bake) effect, operator must be controlled from two aspects: one be empirically by its add coal amount number to control in-furnace temperature; Two be before and after raw material vinegar unstrained spirits in material cylinder to rule of thumb allocate impel its raw material vinegar unstrained spirits to toast (Smoked to bake) temperature equalisation, labor strength is very large as can be seen here, however, because old technology operates entirely by rule of thumb, human factor is more, and working condition is extensive, production efficiency is low, therefore produces instability, causes raw material (vinegar unstrained spirits) and toasts (Smoked and bake) technical indicator is difficult to guarantee, quality product fluctuation ratio is comparatively large, and the mouthfeel of vinegar and local flavor are difficult to reach consistent;
The second, traditional baking (Smoked bakes) stove adopt be raw coal (moulded coal), its baking (Smoked bakes) temperature extremely unstable, before and after coal, temperature variation is large, in stove, the temperature difference is large, the baking (Smoked made bakes) cycle and overlong time, yield poorly, toast (Smoked and bake) effect is undesirable, the more difficult assurance of quality control.Adopt raw coal (moulded coal) direct heating raw material (vinegar unstrained spirits) cylinder in addition, not only heat utilization rate is low, and the ceramic cylinder breakage rate of splendid attire raw material (vinegar unstrained spirits) is high, and sanitary condition is also poor, and environmental pollution is also large, is unfavorable for environmental requirement;
Three, because roaster agent structure traditional at present all adopts general common building materials (common brick, cement), its accumulation of heat is large, poor thermal insulation property, in addition toast (Smoked to bake) container of splendid attire raw material (vinegar unstrained spirits) in stove, what adopt is Ceramic cylinder block splendid attire baking raw material, and heat-transfer effect extreme difference, heat utilization rate are low, fuel energy consumption is large.
Summary of the invention
The technical problem to be solved in the present invention is baked for current traditional Niang Cu Smoked unstrained spirits baking (Smoked) stove in-furnace temperature is uneven, vinegar unstrained spirits baking (Smoked bakes) temperature is unstable, baking (Smoked bakes) time and baking (Smoked bake) problem such as the more difficult control of process.
Technical scheme of the present invention is: novel Niang Cu Smoked unstrained spirits combustion gas baking (Smoked bakes) stove, comprise hotblast stove, it is characterized in that the heat supply pipeline of hotblast stove connects baking (Smoked and bakes) annular wind box in stove; Full automatic control burner and blower fan is provided with in described hot-blast furnace body; Described baking (Smoked bakes) some feeding cylinders, annular wind box, a waste heat wind box are set in stove; Annular wind box is provided with some jet holes, and waste heat wind box is provided with some waste heat outlet ports; Annular wind box is positioned at the below of feeding cylinder, and waste heat wind box is positioned at the top of feeding cylinder.
Thermal source of the present invention is provided by combustion gas (Sweet natural gas) hotblast stove, and hotblast stove can provide separate unit or multiple stage baking (Smoked to bake by its watt level) thermal source of stove.
Combustion gas produces thermal-flame by full automatic control burner combustion, then mixes air through hotblast stove, and gas flow is 32m 3/ h, gaseous-pressure is 32bar; Air flow quantity is 300 m 3/ h, air pressure is 34bar; (in burner 320kw, specifically can be provided by full automatic control burner supplier).
The hot gas flow of 150-300 DEG C is delivered directly to baking (Smoked and bakes by induced draft fan) the annular wind box of furnace interior and form some strands of hot gas flows by the jet hole of annular wind box and spray into baking (Smoked with the speed of 30 ~ 60m/s and bake) in stove, forming violent stirring, make whole baking (Smoked roasting) in-furnace temperature reaches uniformity; Baking (Smoked bakes) heat in stove carries out heat exchange with the vinegar unstrained spirits raw material in charging cylinder (container), bake being baked (Smoked) raw material (vinegar unstrained spirits) homogeneous heating baking (Smoked bakes), make that vinegar unstrained spirits is painted, flavouring thus Da Dao Smoked unstrained spirits object.
Further, bake at baking (Smoked) the waste heat wind box that longitudinally arranges between two row's feeding cylinders of furnace roof portion, heat exchange is carried out by several waste heat extraction hole, unnecessary hot gas flow after heat exchange repeats again to suck waste heat wind box, waste heat wind box is connected with hotblast stove blast inlet by pipeline, hot gas cycle in waste heat wind box is used to hotblast stove internal recycle, to reach energy-conservation object.
The technical process of Niang Cu Smoked unstrained spirits comprises following operation: preparation of raw material---material cooking---spread out cold---and add starter---enter cylinder fermenting-ripening vinegar unstrained spirits---ripe vinegar unstrained spirits loads combustion gas baking (Smoked and bakes) vinegar unstrained spirits baking (Smoked bakes the built-in feeding cylinder of stove---start combustion gas baking (Smoked to bake) stove carry out vinegar unstrained spirits baking (Smoked and bake)---) 4-5 days — — Smoked unstrained spirits;
Described startup combustion gas roaster carries out vinegar unstrained spirits baking (Smoked and bakes) operation, namely the burner of full automatic control is lighted, after the burner combustion generation thermal-flame of full automatic control, the hot gas flow of 150-300 DEG C is delivered directly to baking (Smoked by induced draft fan to bake) the annular wind box of furnace interior, hot gas flow concentrate in annular wind box and evenly after, through annular wind box, hot gas flow is divided into the casing wall that the intensive hot gas flow of some stocks is ejected into feeding cylinder again, and carry out heat exchange with the vinegar unstrained spirits raw material in feeding cylinder, thus vinegar unstrained spirits raw material homogeneous heating baking (Smoked is baked), make vinegar unstrained spirits painted, flavouring, thus Da Dao Smoked unstrained spirits object.
Bake in order to ensure its baking (Smoked) furnace temperature stable and uniform, and safe and reliable in operation, meet the processing requirement of its Niang Cu Smoked unstrained spirits, this programme heating system have employed temperature automatic control program, and has flame monitoring and automatic firing function.
Temperature automatic control program can set temperature and the flow of high-temperature hot air-flow according to the requirement of making vinegar technique; And can according to its combustion flame size of temperature automatic adjustment of setting; Also can regulate all the other heat smoke quantity dischargeds and fresh cold air incorporation by controlling waste heat flue gas exhausting pipe line with the flashboard unlatching size of mixing on wind pipeline, thus guarantee the temperature needed for Niang Cu Smoked unstrained spirits production technique.
Novel environment friendly high-efficiency of the present invention energy-conservation wine vinegar baking (Smoked bakes) to toast (Smoked roasting for stove and tradition) compared with stove, there is following characteristics:
1 changes fuel structure, changes Sweet natural gas into, do not have dust, flue dust, SO by burning coal 2
Deng pollution, utilize clean energy to enterprise, realize cleanly production engineering and can play exemplary effect.Not only solve the baking of vinegar unstrained spirits in Niang Cu Smoked unstrained spirits production technique (Smoked to bake) temperature and baking (Smoked bake) technical barrier that automatically controls of time, and alleviate labor strength, shorten vinegar unstrained spirits baking (Smoked to bake) time, improve production efficiency, meet environmental requirement simultaneously.
2, hot gas flow circulation, high-velocity jet, flue gas utilization, temp autocontrolled advanced measure is adopted; make temperature in burner hearth very even; the continuity of Shi Xian Smoked unstrained spirits production technique, controllability, for improving vinegar unstrained spirits (Smoked unstrained spirits) baking (Smoked bake) quality provides technical guarantee; improve enterprise's production mechanization, manipulation automatization level, can effective promoting enterprise large-scale development.
3, Smoked unstrained spirits Job Operations is convenient, stable processing technique, heat utilization rate are high.Smoked unstrained spirits is produced baking (Smoked and is baked) cycle time, bake) Lu Smoked unstrained spirits baking (Smoked by tradition baking (Smoked and bake) 144 ~ 168 hours time; Now shorten to 96 ~ 120 hours, and can according to make vinegar production technique need carry out different designs, namely significantly improve baking (Smoked and bake) efficiency, meet again the difference needs made vinegar and produce.
4, feeding cylinder can adopt circle or square structure, also can design according to wine vinegar need of production, not only can increase yield, but also can quality be improved, improve heat conduction efficiency simultaneously, save the energy, also solve the difficult problem such as material container (pithos) cracky, maintenance cost height.
5, the present invention's kilogram raw material energy consumption is only 618kcal/kg raw material, and traditional roaster kilogram raw material energy consumption is 2800kcal/kg raw material, and both compare energy-conservation nearly 78%.
Accompanying drawing explanation
Fig. 1 is that in the present invention, novel Niang Cu Smoked unstrained spirits combustion gas baking (Smoked bakes) the main TV structure schematic diagram of stove.
Fig. 2 is the vertical view of Fig. 1.
In figure, 1, full automatic control burner, 2, mix wind pipeline, 3, hotblast stove, 4, waste heat flue gas exhausting pipe line, 5, heat-resistance stainless steel waste heat wind box, 6, boiler induced-draft fan, 7, hot blast main pipe road, 8, ring stainless steel wind box, 9, heat-resistance stainless steel charge cask (it is circle also can be square charge cask or other shape system), 10, toast (Smoked to bake) stove framework, 11, baking (Smoked bakes) furnace wall body, 12, waste heat outlet port, 13, jet hole, 14, valve.
Embodiment
Shown in Fig. 1, Fig. 2, novel Niang Cu Smoked unstrained spirits combustion gas baking (Smoked bakes) stove, comprise hotblast stove 3, full automatic control burner 1 and induced draft fan are installed in the furnace chamber of hotblast stove 3; Induced draft fan is arranged on the end of hotblast stove; Hotblast stove 3 connects two roasters by pipeline, and every platform baking (Smoked bakes) furnace chamber is provided with heat-resistance stainless steel waste heat wind box 5,10 heat-resistance stainless steel charge casks 9 and ring stainless steel wind box 8; Wherein, ring stainless steel wind box 8 is arranged on below heat-resistance stainless steel charge cask 9, is positioned at baking (Smoked and bakes) bottom of stove; Heat-resistance stainless steel waste heat wind box 5 is arranged on above heat-resistance stainless steel charge cask 9, is positioned at the top of baking (Smoked bakes) stove and arranges between heat-resistance stainless steel charge casks 9 two; 10 heat-resistance stainless steel charge casks 9, between ring stainless steel wind box 8 and heat-resistance stainless steel waste heat wind box 5, are positioned at the middle part of baking (Smoked bakes) stove;
Ring stainless steel wind box 8 is evenly equipped with some jet holes 13, and heat-resistance stainless steel waste heat wind box 5 is evenly equipped with some waste heat outlet ports 12;
Hotblast stove 3 by hot blast main pipe road 7 with two to toast (Smoked roasting) stove is connected, hot blast main pipe road 7 is connected with valve 14 and waste heat delivery pipe 4, is connected with valve between waste heat delivery pipe 4 and hot blast main pipe road 7;
Mix wind pipeline 2 to be connected with hotblast stove 3.
Baking (Smoked bakes) the main material of stove framework 10 is square steel, baking (Smoked bakes) stove furnace wall main body 11 adds aluminum silicate fiber composite structure, aluminum silicate fiber covering colored steel for refractory brick.Make body of heater both lightly attractive in appearance, heat preservation energy-saving again.
The working procedure of the DC1000 Series Universal digitial controller that full automatic control burner 1 adopts upper sea valley dimension Electronic Science and Technology Co., Ltd. to produce and coupling thereof carrys out control combustion device; It has following function:
1, the temperature of high-temperature hot air-flow and the automatic adjustment of flow: the single loop varitrol namely adopting pid algorithm, take temperature as detected object, using gas flow as regulable control object, bake according to detecting baking (Smoked) deviation of actual temperature in stove and set(ting)value, through PID arithmetic, temperature intelligent setter is by output regulation signal, drive the YE mechanism on gas pipe automatically to change gas flow, make it toast (Smoked bakes) kiln in-furnace temperature consistent with to fixed temperature.
2, the control of combustion flame size: namely bake according to baking (Smoked) stove temperature-driven gas manifold on YE mechanism automatically change gas flow, reach the object regulating flame size.
3, bake according to baking (Smoked) temperature regulator plate in stove.When keeping burner rating constant, as baking (Smoked bakes) in-furnace temperature is higher, then and mix a cold wind more and discharge a little waste heat flue gas more; Bake as toasted (Smoked) in-furnace temperature is on the low side, then and mix a cold wind less and discharge a little waste heat flue gas less.
Processing method of the present invention is further illustrated below by embodiment.
Embodiment one:
1, prepare burden: major ingredient is 100 ㎏ (grinding particle size is 40 orders); Auxiliary material is 160-300 ㎏; Starter is 40 ㎏; Described major ingredient adopts Chinese sorghum; Auxiliary material adopts wheat bran and cavings; Between wheat bran and cavings, ratio is 1:1 ~ 1.5; Starter adopts Daqu;
2, steaming 1.5-2 hour is carried out after first being mixed with auxiliary material by major ingredient;
3, the raw material stand after steaming is chilled to normal temperature;
4, add starter and mix in the raw material after cold to stand;
5, putting into jar fermenter by adding the raw material of starter, first carrying out normal temperature zymamsis 9-18 days, after carry out the fermentation in 9 days of normal temperature acetic fermentation and become ripe vinegar unstrained spirits.
6, ripe vinegar unstrained spirits is loaded baking (Smoked to bake) airtight in the built-in feeding cylinder (i.e. heat-resistance stainless steel material cylinder) of stove;
7, full automatic control burner 1 is started, the thermal-flame that full automatic control burner 1 burns to be thoroughly mixed to form the high-temperature hot air-flow of 150-300 DEG C through hotblast stove 3 with mixing fresh air that wind pipeline 2 sucks (circulating in the waste heat flue gas that the heat-resistance stainless steel waste heat wind box 5 that furnace roof can be adopted to arrange when utilizing sucks);
High-temperature hot air-flow forms multiply high-temperature hot air-flow by boiler induced-draft fan 6 by the ring stainless steel wind box 8 that hot blast main pipe road 7 inputs baking (Smoked bakes) stove inner bottom part respectively and sprays in baking (Smoked bakes) stove with the speed of 30-60m/s, forming violent stirring, roaster (Smoked baked) interior temperature reaches uniformity; Now toasting (Smoked to bake) in-furnace temperature is 150-300 DEG C;
Uniform high-temperature hot air-flow carries out homogeneous heating to heat-resistance stainless steel material cylinder outer wall, the hot uniform conductive of heat-resistance stainless steel material cylinder outer wall is to the ripe vinegar unstrained spirits be contained in heat-resistance stainless steel material cylinder, row Smoked unstrained spirits baking (Smoked bakes) is entered to ripe vinegar unstrained spirits; every day Smoked unstrained spirits baking (Smoked bakes) 4-12 hour; Smoked unstrained spirits baking (Smoked bakes) every day period turns over unstrained spirits one time; Smoked unstrained spirits baking (Smoked bakes) 4-5 days, Smoked unstrained spirits baking (Smoked bakes) completes.
Baking (Smoked bakes) carry out heat exchange in stove after the waste heat outlet port of heat-resistance stainless steel waste heat wind box 5 two side that arranged by furnace roof of unnecessary hot gas flow suck in heat-resistance stainless steel waste heat wind box 5; Hot gas flow in heat-resistance stainless steel waste heat wind box 5, a part is directly discharged into air, to regulate hot stream temperature; Another part is introduced after hotblast stove mixes with the thermal-flame in hotblast stove by boiler induced-draft fan 6, then is sent to baking (Smoked by boiler induced-draft fan 6 and bakes) stove recycles, to reach energy-conservation object.
Precaution:
1. first operation checks before starting that whether power supply, source of the gas be normal, then opening power master switch.
2. start induced draft fan, after temperature controller display is normal, presses △ key and start temperature program, (PRG flicker).
3. burner start button is opened, the hotblast stove that brings into operation (if needing operation suspension to press ▽ key operation suspension).
4., during the hotblast stove end of job, " ▽ " key and SET key is pressed, program end of run.
Start full automatic control burner 1 and adopt (moral) siemens SIMATIC PCS7 Integrated automation controller;
It hard/software platform have employed the PLC product of (moral) Siemens Company.
The SIMATIC PCS7 Integrated automation controller of (moral) Siemens Company integrates superior control, management integration performance and high reliability, and the good people of tool, machine interface operation performance.
System controlling software adopts control algolithm in SIMATIC PCS7 system, increase substantially the automatic control level of baking (Smoked bakes) kiln, and effectively ensured that user controls for the strict technology of the thermal parameters such as air pressure, temperature, time in process of producing product.
The PS 307 5A type power supply that PLCC product adopts Siemens to produce, CPU is CPU314, program card is MCC card 512KB, expansion module is IM 365, mixed-media network modules mixed-media is TCP CP343-1 LEAN, analog input module is AI8*12Bit, analog output module is AO4*12Bit, digital input module is DI4*DC24V, digital output module is DO4*Rel.AC120V/230V, single aobvious thermometer is the input of K calibration, MOD_BUS communication, valve position indicator gauge is that 16 road 0-5V input, 4-20mA exports, two aobvious manual operator is 4-20mA input and output, MOD_BUS communication, the Kunlun configuration software is MCGS6.0, Siemens Control software is SIMATIC-STEP7.0.
Embodiment two: the present embodiment and embodiment one difference are full automatic control burner, and other is identical with embodiment one.
Full automatic control burner comprises manual intercepting valve, gas filter, gaseous-pressure switch, safety valve, gas-pressure regulator, valve leak detection controller, operating valve, combustion gas butterfly servomotor, air servo motor, air pressure switch, combustion head and Gas fuel butterfly valve;
Manual intercepting valve connects gas filter by shaft coupling, gas filter connects gaseous-pressure switch by pipeline, gaseous-pressure switch is by pipeline connection safety valve, safety valve connects gas-pressure regulator by pipeline, gas-pressure regulator connects valve leak detection controller by pipeline, valve leak detection controller connects working electromagnet valve by pipeline, working electromagnet valve connects combustion gas butterfly servomotor by pipeline, combustion gas butterfly servomotor connects Gas fuel butterfly valve, air servo motor and combustion head respectively, and air servo motor connects air pressure switch.
The electrical connection of full automatic control burner comprises switchboard, and 1 pin of switchboard connects animating electrode;
The N pin of valve leak detection controller connects 6 pin of air servo motor, and the L1 pin of valve leak detection controller connects 3 pin of air servo motor, and the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch;
2 pin of switchboard are connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
3 pin of switchboard connect one end of 3 pin of air pressure switch and 8 pin of air servo motor and gas servo motor respectively; The other end of gas servo motor is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
4 pin of switchboard connect the valve leak detection B4 pin of controller and 2 pin of magnetic valve respectively;
5 pin of switchboard connect the T6 pin of two sections of fiery temperature controllers;
6 pin of switchboard connect 1 pin of air pressure switch;
7 pin of switchboard connect one end of ignition transformer, and the other end of ignition transformer is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
9 pin of switchboard connect 2 pin of air servo motor;
10 pin of switchboard connect the S3 pin of air servo motor;
11 pin of switchboard connect 2 pin of air pressure switch;
12 pin of switchboard connect 3 pin of gaseous-pressure switch;
9 pin of air servo motor connect the T8 pin of two sections of fiery temperature controllers, 1 pin of air servo motor connects the T7 pin of two sections of fiery temperature controllers, 3 pin of air servo motor connect L1 pin and the T1 pin of valve leak detection controller, the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch, the B4 pin connection traffic table of valve leak detection controller, the L1 pin of valve leak detection controller connects safety temperature control device, the T2 pin of valve leak detection controller connects one end of boiler temperature controller, and the T1 pin of valve leak detection controller connects the other end of boiler temperature controller; The S3 pin of valve leak detection controller connects outside locking pilot lamp.
In the present embodiment, valve leak detection controller adopts VPS504 S 01 integrated package, and air servo motor control module adopts STA5B0.3N23.
Embodiment three: the present embodiment and embodiment two difference are, the electrical connection of the full automatic control burner of the present embodiment comprises switchboard, 1 pin of switchboard connects animating electrode;
The N pin of valve leak detection controller connects 6 pin of air servo motor, and the L1 pin of valve leak detection controller connects 3 pin of air servo motor, and the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch;
2 pin of switchboard are connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
3 pin of switchboard connect one end of 3 pin of air pressure switch and 8 pin of air servo motor and gas servo motor respectively; The other end of gas servo motor is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
4 pin of switchboard connect the valve leak detection B4 pin of controller and 2 pin of magnetic valve respectively;
6 pin of switchboard connect 1 pin of air pressure switch;
7 pin of switchboard connect one end of ignition transformer, and the other end of ignition transformer is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
9 pin of switchboard connect 2 pin of air servo motor;
10 pin of switchboard connect the S3 pin of air servo motor;
11 pin of switchboard connect 2 pin of air pressure switch;
12 pin of switchboard connect 3 pin of gaseous-pressure switch;
3 pin of air servo motor connect L1 pin and the T1 pin of valve leak detection controller, the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch, the B4 pin connection traffic table of valve leak detection controller, the L1 pin of valve leak detection controller connects safety temperature control device, the T2 pin of valve leak detection controller connects one end of boiler temperature controller, and the T1 pin of valve leak detection controller connects the other end of boiler temperature controller; The S3 pin of valve leak detection controller connects outside locking pilot lamp.
illustrate:baking in the present invention industry slang is in the art baked Wei Smoked, and namely roaster from Smoked baking oven are the different term of an object; Baking process from Smoked curing process are the different term of same technique.

Claims (8)

1. novel Niang Cu Smoked unstrained spirits combustion gas roaster, comprises hotblast stove, it is characterized in that the heat supply pipeline of hotblast stove connects the annular wind box in roaster; Full automatic control burner and blower fan is provided with in described hot-blast furnace body; Some feeding cylinders, annular wind box, a waste heat wind box are set in described roaster; Annular wind box is provided with some jet holes, and waste heat wind box is provided with some waste heat outlet ports; Annular wind box is positioned at the below of feeding cylinder, and waste heat wind box is above feeding cylinder and between two row's feeding cylinders.
2. novel wine vinegar Smoked unstrained spirits combustion gas roaster according to claim 1, is characterized in that described hotblast stove connects annular wind box and waste heat wind box by pipeline, and waste heat wind box connects hotblast stove blast inlet, and the hot gas cycle in waste heat wind box is used to hotblast stove internal recycle.
3. novel Niang Cu Smoked unstrained spirits combustion gas roaster according to claim 1, it is characterized in that described annular wind box is rectangle ring-type, the length of the inner ring of annular wind box is 4000 ~ 5500mm, and width is 1600 ~ 2000mm, and height is 200 ~ 350mm; The length of the outer shroud of annular wind box is 4500 ~ 6000mm, and width is 1800 ~ 2400mm, and height is 200 ~ 350mm.
4. novel Niang Cu Smoked unstrained spirits combustion gas roaster according to claim 1 or 2, it is characterized in that the jet hole on described annular wind box is arranged on the ring wall of inner ring, the aperture of jet hole is 40 ~ 100mm; Distance between adjacent holes is 200 ~ 500 mm.
5. novel Niang Cu Smoked unstrained spirits combustion gas roaster according to claim 1, is characterized in that described full automatic control burner is made up of hunt leak controller, operating valve, combustion gas butterfly servomotor, air servo motor, air pressure switch, combustion head and Gas fuel butterfly valve of manual intercepting valve, gas filter, gaseous-pressure switch, safety valve, gas-pressure regulator, valve;
Manual intercepting valve connects gas filter by shaft coupling, gas filter connects gaseous-pressure switch by pipeline, gaseous-pressure switch is by pipeline connection safety valve, safety valve connects gas-pressure regulator by pipeline, gas-pressure regulator connects valve leak detection controller by pipeline, valve leak detection controller connects working electromagnet valve by pipeline, working electromagnet valve connects combustion gas butterfly servomotor by pipeline, combustion gas butterfly servomotor connects Gas fuel butterfly valve, air servo motor and combustion head respectively, and air servo motor connects air pressure switch.
6. novel Niang Cu Smoked unstrained spirits combustion gas roaster according to claim 5, it is characterized in that the electrical connection of described full automatic control burner comprises switchboard, 1 pin of switchboard connects animating electrode;
The N pin of valve leak detection controller connects 6 pin of air servo motor, and the L1 pin of valve leak detection controller connects 3 pin of air servo motor, and the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch;
2 pin of switchboard are connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
3 pin of switchboard connect one end of 3 pin of air pressure switch and 8 pin of air servo motor and gas servo motor respectively; The other end of gas servo motor is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
4 pin of switchboard connect the valve leak detection B4 pin of controller and 2 pin of magnetic valve respectively;
5 pin of switchboard connect the T6 pin of two sections of fiery temperature controllers;
6 pin of switchboard connect 1 pin of air pressure switch;
7 pin of switchboard connect one end of ignition transformer, and the other end of ignition transformer is connected on the wire of the valve leak detection N pin of controller and 6 pin of air servo motor;
9 pin of switchboard connect 2 pin of air servo motor;
10 pin of switchboard connect the S3 pin of air servo motor;
11 pin of switchboard connect 2 pin of air pressure switch;
12 pin of switchboard connect 3 pin of gaseous-pressure switch;
9 pin of air servo motor connect the T8 pin of two sections of fiery temperature controllers, 1 pin of air servo motor connects the T7 pin of two sections of fiery temperature controllers, 3 pin of air servo motor connect L1 pin and the T1 pin of valve leak detection controller, the T2 pin of valve leak detection controller connects 2 pin of gaseous-pressure switch, the B4 pin connection traffic table of valve leak detection controller, the L1 pin of valve leak detection controller connects safety temperature control device, the T2 pin of valve leak detection controller connects one end of boiler temperature controller, and the T1 pin of valve leak detection controller connects the other end of boiler temperature controller; The S3 pin of valve leak detection controller connects outside locking pilot lamp.
7. the Niang Cu Smoked unstrained spirits method of novel Niang Cu Smoked unstrained spirits combustion gas roaster, its technical process operation is: preparation of raw material, and------spreading out cold,---------ripe vinegar unstrained spirits loads the built-in feeding cylinder of combustion gas roaster---start combustion gas roaster and carry out the baking of vinegar unstrained spirits---, and vinegar unstrained spirits toasts — — Smoked unstrained spirits to material cooking to enter cylinder fermenting-ripening vinegar unstrained spirits to add starter;
Described startup combustion gas roaster carries out vinegar unstrained spirits roasting procedure, namely the burner of full automatic control is lighted, after the burner combustion generation thermal-flame of full automatic control, by induced draft fan, the hot gas flow of 150-300 DEG C is delivered directly to the annular wind box of roaster inside, hot gas flow in annular wind box, concentrate buffering and evenly after, through annular wind box, hot gas flow is divided into the casing wall that the intensive hot gas flow of some stocks is ejected into feeding cylinder again, and carry out heat exchange with the vinegar unstrained spirits raw material in feeding cylinder, thus vinegar unstrained spirits raw material homogeneous heating is toasted, make vinegar unstrained spirits painted, flavouring, thus Da Dao Smoked unstrained spirits object.
8. the Niang Cu Smoked unstrained spirits method of novel Niang Cu Smoked unstrained spirits combustion gas roaster according to claim 7, is characterized in that processing step is:
(1), prepare burden: major ingredient is 100 ㎏; Auxiliary material is 160-300 ㎏; Starter is 40 ㎏; Described major ingredient adopts Chinese sorghum; Auxiliary material adopts wheat bran and cavings; Between wheat bran and cavings, ratio is 1:1 ~ 1.5; Starter adopts Daqu;
(2) steaming 1.5-2 hour is carried out after, first being mixed with auxiliary material by major ingredient;
(3), the raw material stand after steaming is chilled to normal temperature;
(4) add starter and mix in the raw material after, cold to stand;
(5), by adding the raw material of starter putting into jar fermenter, first carrying out normal temperature zymamsis 9 ~ 18 days, after carry out normal temperature acetic fermentation 9 days, fermentation becomes ripe vinegar unstrained spirits;
(6), by airtight in feeding cylinder built-in for ripe vinegar unstrained spirits loading roaster;
(7), full automatic control burner is started, the thermal-flame of full automatic control burner combustion with mix fresh air that wind pipeline sucks and circulate in the waste heat flue gas that when utilizing, heat-resistance stainless steel waste heat wind box sucks, be thoroughly mixed to form the high-temperature hot air-flow of 150-300 DEG C through hotblast stove;
The ring stainless steel wind box-like that high-temperature hot air-flow inputs roaster inner bottom part by boiler induced-draft fan respectively by hot blast main pipe road becomes multiply high-temperature hot air-flow to spray in roaster with the speed of 30-60m/s, form violent stirring, make baking in-furnace temperature reach uniformity; Now toasting in-furnace temperature is 150-300 DEG C;
Uniform high-temperature hot air-flow carries out homogeneous heating to heat-resistance stainless steel material cylinder outer wall, the hot uniform conductive of heat-resistance stainless steel material cylinder outer wall is to the ripe vinegar unstrained spirits be contained in heat-resistance stainless steel material cylinder, the baking of high temperature Smoked unstrained spirits is carried out to ripe vinegar unstrained spirits; every day Smoked unstrained spirits baking 4-12 hour; during the baking of Smoked unstrained spirits, every day turns over unstrained spirits one time; the baking of Smoked unstrained spirits 4-5 days, Smoked unstrained spirits has toasted;
The waste heat outlet port of the heat-resistance stainless steel waste heat wind box two side that the unnecessary hot gas flow after carrying out heat exchange in roaster is arranged by furnace roof sucks in heat-resistance stainless steel waste heat wind box; Hot gas flow in heat-resistance stainless steel waste heat wind box, a part is directly discharged into air, to regulate hot stream temperature; Another part is introduced after hotblast stove mixes with the thermal-flame in hotblast stove by boiler induced-draft fan, then is sent to roaster by boiler induced-draft fan and recycles, to reach energy-conservation object.
CN201510188303.5A 2015-04-21 2015-04-21 Novel wine raw vinegar combustion gas oven and wine raw vinegar method thereof Active CN104789441B (en)

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CN107184077A (en) * 2017-05-09 2017-09-22 海宁市海创通日用品科技有限公司 Roasting engagement bucket is boiled in automation
CN111849694A (en) * 2019-04-29 2020-10-30 张家界大德酿造有限公司 Fermented grain smoking furnace and fermented grain smoking method of vinegar fermented grains

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CN104212700A (en) * 2014-09-10 2014-12-17 宁夏强尔萨清真食品有限公司 Steam indirect heating and smoking system
CN204569891U (en) * 2015-04-21 2015-08-19 太原市宁化府益源庆醋业有限公司 Novel Niang Cu Smoked unstrained spirits combustion gas roaster

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CN1696274A (en) * 2005-05-17 2005-11-16 明克宽 Method and equipment for producing edible vinegar
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CN107184077A (en) * 2017-05-09 2017-09-22 海宁市海创通日用品科技有限公司 Roasting engagement bucket is boiled in automation
CN111849694A (en) * 2019-04-29 2020-10-30 张家界大德酿造有限公司 Fermented grain smoking furnace and fermented grain smoking method of vinegar fermented grains

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Effective date of registration: 20161026

Address after: 030002, No. 60, Ninghua house, Qiaotou street, Yingze District, Shanxi, Taiyuan

Patentee after: Ninghua, Taiyuan City Fu Yi Yuan Qingcu industry company limited

Patentee after: Ceramics Inst., of Jiangxi Prov.

Address before: 030002, No. 60, Ninghua house, Qiaotou street, Yingze District, Shanxi, Taiyuan

Patentee before: Ninghua, Taiyuan City Fu Yi Yuan Qingcu industry company limited