CN104785910A - Separator girth welding workstation - Google Patents

Separator girth welding workstation Download PDF

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Publication number
CN104785910A
CN104785910A CN201510187934.5A CN201510187934A CN104785910A CN 104785910 A CN104785910 A CN 104785910A CN 201510187934 A CN201510187934 A CN 201510187934A CN 104785910 A CN104785910 A CN 104785910A
Authority
CN
China
Prior art keywords
separator
welding
girth welding
work station
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510187934.5A
Other languages
Chinese (zh)
Inventor
王玉庆
段明涛
苏海亭
孙丹
王海峰
闫继超
李文军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Junma Petroleum Equipment Manufacturing Co Ltd
Original Assignee
Junma Petroleum Equipment Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Junma Petroleum Equipment Manufacturing Co Ltd filed Critical Junma Petroleum Equipment Manufacturing Co Ltd
Priority to CN201510187934.5A priority Critical patent/CN104785910A/en
Publication of CN104785910A publication Critical patent/CN104785910A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • B23K9/028Seam welding; Backing means; Inserts for curved planar seams
    • B23K9/0282Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/12Vessels

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention provides a separator girth welding workstation which comprises an outer girth welding device, an inner girth welding device, an operating platform, an RGV transfer cart, a conveying device and an operating table. The outer girth welding device is arranged on the operating platform through a stand column and can slide up and down along the stand column. The inner girth welding device is arranged on one side of the operating platform. The conveying device is arranged on the other side of the operating platform. The RGV transfer cart is connected with the conveying device through a guide rail laid on the ground. The operating table is arranged at the portion, on the side where the inner girth welding device is arranged, of the ground. The separator girth welding workstation adopts the automatic production technology, the whole separator barrel hoisting, transporting and welding process is completed through control of the operating table, no manual carrying is needed, a large number of manpower and material resources are saved, the working time is shortened, and the product quality stability is ensured while the working efficiency is improved.

Description

A kind of separator girth welding work station
Technical field
The present invention relates to large-size cylinder body technical field of welding equipment, refer to a kind of for the separator girth welding work station in the production of steam injection unit especially.
Background technology
The high pressure steam injection unit used in oil exploitation industry is primarily of main equipment, auxiliary equipment and support equipment composition, wherein main equipment comprises steam-water separator again, the large-size cylinder body equipment such as water-water heat exchanger, these large-size cylinder body equipment can leave processing gap in process of production, need these gaps to weld to be formed a complete cylindrical shell, due to the lifting of large-size cylinder body, transport is inconvenience all very, adopt traditional human weld, assembling mode, not only production efficiency is low, production technology falls behind, and due to the height of workman's technical merit different, product orientation inaccuracy, weld seam is uneven, product stability is wayward, thus cause product quality uneven.
Summary of the invention
The present invention proposes a kind of separator girth welding work station, solve the above-mentioned problems in the prior art.
Technical scheme of the present invention is achieved in that
A kind of separator girth welding work station, comprise external circular seam welding device, interior encircling welding equipment, operating platform, RGV transport trolley, conveying device and operating desk, described external circular seam welding device is arranged on the operational platform by column and can slide up and down along column, described interior encircling welding equipment is arranged on the side of operating platform, described conveying device is arranged on the opposite side of operating platform, described RGV transport trolley is connected with conveying device by being laid on ground guide rail, and described operating desk is arranged on the ground of interior encircling welding equipment side.
As a further improvement on the present invention, described external circular seam welding device comprises welding machine and solder flux automatic transport recovery system, and described welding machine and solder flux automatic transport recovery system are arranged on column by hoistable platform and also can slide up and down along column.
As a further improvement on the present invention, described interior encircling welding equipment comprises welding machine, solder flux automatic transport recovery system, cleaner and cross balladeur train, described cross balladeur train comprises an armstand and can the transverse arm of horizontal and vertical slip in armstand, and the welding gun of described welding machine is arranged on transverse arm end.
As a further improvement on the present invention, described RGV transport trolley comprises walking mechanism and barrel support frame, and described walking mechanism is arranged on guide rail and drives dolly to move on guide rail, and described barrel support frame is arranged above walking mechanism.
As a further improvement on the present invention, described conveying device comprises group to ring mechanism and return idler frame, and described return idler frame is arranged on the both sides of group to ring mechanism.
As a further improvement on the present invention, described group comprises inner ring, outer shroud and drive motors to ring mechanism, and described inner ring can rotate under the driving of drive motors, and can carry out opening and closing movement to clamp and to unclamp cylindrical shell.
As a further improvement on the present invention, described return idler frame comprises turning rolls base and the transverse-roller be arranged on turning rolls base and longitudinal roller, described transverse-roller is arranged along the axis of turning rolls base, and described longitudinal roller is the both sides that V-shape is arranged on transverse-roller.
As a further improvement on the present invention, described transverse-roller and longitudinal roller are encapsulate roller, and the outer surface of described transverse-roller and longitudinal roller is provided with urethane material.
As a further improvement on the present invention, described cleaner is movable welding fume and dust device.
As a further improvement on the present invention, described separator girth welding work station is also provided with the material caching system for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
The invention has the beneficial effects as follows:
This separator girth welding work station adopts automatic production process, the lifting of whole Membrane Separator Cylinder for CFB Boiler, transport, welding process have all been controlled by operating desk, do not need a dead lift, save a large amount of manpower and materials, shorten the working time, while increasing work efficiency, ensure that the stability of product quality.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of external circular seam welding device of the present invention;
Fig. 3 is the structural representation of encircling welding equipment in the present invention;
Fig. 4 is the structural representation of conveying device of the present invention.
Mark in figure: the outer longitudinal seam welding device of 10-; 11-welding machine; 12-solder flux automatic transport recovery system; Longitudinal seam welding device in 20-; 21-welding machine; 22-solder flux automatic transport recovery system; 23-cleaner; 24-cross balladeur train; 30-operating platform; 40-RGV transport trolley; 41-walking mechanism; 42-barrel support frame; 50-conveying device; 51-group is to ring mechanism; 511-inner ring; 512-outer shroud; 513-drive motors; 52-return idler frame; 521-turning rolls base; 522-transverse-roller; The longitudinal roller of 523-; 60-operating desk; 70-column; 80-guide rail; 90-material caching system; 100-hoistable platform.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.
As shown in Figure 1, a kind of separator girth welding work station, comprise external circular seam welding device 10, interior encircling welding equipment 20, operating platform 30, RGV transport trolley 40, conveying device 50 and operating desk 60, external circular seam welding device 10 is arranged on operating platform 30 by column 70 and also can slides up and down along column 70, interior encircling welding equipment 20 is arranged on the side of operating platform 30, conveying device 50 is arranged on the opposite side of operating platform 30, RGV transport trolley 40 is connected with conveying device 50 by being laid on ground guide rail 80, operating desk 60 is arranged on the ground of interior encircling welding equipment 20 side, the opposite side of interior encircling welding equipment 20 is also provided with the material caching system 90 for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
RGV transport trolley 40 comprises walking mechanism 41 and barrel support frame 42, walking mechanism 41 is arranged on guide rail 80 and drives dolly to move on guide rail 80, barrel support frame 42 is arranged on above walking mechanism 41, carries out welding job for Membrane Separator Cylinder for CFB Boiler being delivered to conveying device 50.Walking mechanism 41 adopts the mode of servomotor+accurate retarding machine to drive, and gear drive is accurate, and drive motors is with brake apparatus, motor dynamics performance is good, load capacity is large, precision is high, ensures the requirement of workpiece transfer position, and can smoothly acceleration and deceleration and steadily stopping.
As shown in Figure 2, external circular seam welding device 10 comprises welding machine 11 and solder flux automatic transport recovery system 12, and welding machine 11 and solder flux automatic transport recovery system 12 are arranged on column 70 by hoistable platform 100 and also can slide up and down along column 70.Wherein, welding machine 11 is Miller submerged arc welding machine, the HS-80 type Flux Recovery Unit that solder flux automatic transport recovery system 12 adopts Wuxi City Heng Tong petroleum machinery Co., Ltd to produce.
As shown in Figure 3, interior encircling welding equipment 20 comprises welding machine 21, solder flux automatic transport recovery system 22, cleaner 23 and cross balladeur train 24, cross balladeur train 24 comprises an armstand 241 and can the transverse arm 242 of horizontal and vertical slip in armstand 241, and the welding gun of welding machine 21 is arranged on transverse arm 242 end.Wherein, welding machine 21 is Miller gas-shielded welder, the HS-80 type Flux Recovery Unit that solder flux automatic transport recovery system 22 adopts Wuxi City Heng Tong petroleum machinery Co., Ltd to produce, the PT-103 movable welding fume and dust device that cleaner 23 adopts U.S.'s Donaldson (Donaldson) company to produce.
As shown in Figure 4, conveying device 50 comprises group to ring mechanism 51 and return idler frame 52, return idler frame 52 is arranged on the both sides of group to ring mechanism 51, group comprises inner ring 511, outer shroud 512 and drive motors 513 to ring mechanism 51, inner ring 511 can rotate under the driving of drive motors 513, and can carry out opening and closing movement to clamp and to unclamp cylindrical shell.
Return idler frame 52 comprises turning rolls base 521 and the transverse-roller 522 that is arranged on turning rolls base 521 and longitudinal roller 523, transverse-roller 522 is arranged along the axis of turning rolls base 521, longitudinal roller 523 is arranged on the both sides of transverse-roller 522 in V-shape, transverse-roller 522 and longitudinal roller 523 are encapsulate roller, its outer surface is provided with urethane material, there is higher bearing capacity and anti-wear performance, unsuitable aging, should not come unstuck, can use for a long time and need not change, reduce maintenance cost.
The present invention is used for welding the outside of Membrane Separator Cylinder for CFB Boiler and inner circumferential weld, and its workflow is as follows:
1, be first lifted on RGV transport trolley 40 by Membrane Separator Cylinder for CFB Boiler by row, cylindrical shell is transported in conveying device 50 by RGV transport trolley 40;
2, conveying device 50 drives cylindrical shell to rotate and moves axially, and adjusts welding post, and external circular seam welding device 10 and interior encircling welding equipment 20 start welding job;
3, first carry out MAG prewelding (active gas shielded arc welding) to cylinder inner circular seam, then externally circumferential weld carries out SAW weldering (Lincoln weld), and once weldering is full, and finally internally circumferential weld carries out SAW weldering again, and once weldering is full;
4, while welding, conveying device 50 drives cylindrical shell to rotate, until inner and outer ring seam welding completes;
5, the cylindrical shell welded is delivered to material caching system 90 by RGV transport trolley 40 to keep in, for next process is prepared;
6, repeat step 1-5, carry out next barrel soldering.
This separator girth welding work station adopts automatic production process, the lifting of whole Membrane Separator Cylinder for CFB Boiler, transport, welding process have all been controlled by operating desk, do not need a dead lift, save a large amount of manpower and materials, shorten the working time, while increasing work efficiency, ensure that the stability of product quality.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. a separator girth welding work station, it is characterized in that, comprise external circular seam welding device, interior encircling welding equipment, operating platform, RGV transport trolley, conveying device and operating desk, described external circular seam welding device is arranged on the operational platform by column and can slide up and down along column, described interior encircling welding equipment is arranged on the side of operating platform, described conveying device is arranged on the opposite side of operating platform, described RGV transport trolley is connected with conveying device by being laid on ground guide rail, described operating desk is arranged on the ground of interior encircling welding equipment side.
2. separator girth welding work station according to claim 1, it is characterized in that, described external circular seam welding device comprises welding machine and solder flux automatic transport recovery system, and described welding machine and solder flux automatic transport recovery system are arranged on column by hoistable platform and also can slide up and down along column.
3. separator girth welding work station according to claim 1 and 2, it is characterized in that, described interior encircling welding equipment comprises welding machine, solder flux automatic transport recovery system, cleaner and cross balladeur train, described cross balladeur train comprises an armstand and can the transverse arm of horizontal and vertical slip in armstand, and the welding gun of described welding machine is arranged on transverse arm end.
4. separator girth welding work station according to claim 3, it is characterized in that, described RGV transport trolley comprises walking mechanism and barrel support frame, and described walking mechanism is arranged on guide rail and drives dolly to move on guide rail, and described barrel support frame is arranged above walking mechanism.
5. separator girth welding work station according to claim 4, is characterized in that, described conveying device comprises group to ring mechanism and return idler frame, and described return idler frame is arranged on the both sides of group to ring mechanism.
6. separator girth welding work station according to claim 5, it is characterized in that, described group comprises inner ring, outer shroud and drive motors to ring mechanism, and described inner ring can rotate under the driving of drive motors, and can carry out opening and closing movement to clamp and to unclamp cylindrical shell.
7. separator girth welding work station according to claim 6, it is characterized in that, described return idler frame comprises turning rolls base and the transverse-roller be arranged on turning rolls base and longitudinal roller, described transverse-roller is arranged along the axis of turning rolls base, and described longitudinal roller is the both sides that V-shape is arranged on transverse-roller.
8. separator girth welding work station according to claim 7, is characterized in that, described transverse-roller and longitudinal roller are encapsulate roller, and the outer surface of described transverse-roller and longitudinal roller is provided with urethane material.
9. separator girth welding work station according to claim 8, is characterized in that, described cleaner is movable welding fume and dust device.
10. separator girth welding work station according to claim 9, is characterized in that, described separator girth welding work station is also provided with the material caching system for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
CN201510187934.5A 2015-04-20 2015-04-20 Separator girth welding workstation Pending CN104785910A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510187934.5A CN104785910A (en) 2015-04-20 2015-04-20 Separator girth welding workstation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510187934.5A CN104785910A (en) 2015-04-20 2015-04-20 Separator girth welding workstation

Publications (1)

Publication Number Publication Date
CN104785910A true CN104785910A (en) 2015-07-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826002A (en) * 2015-12-06 2017-06-13 天津蓝盟自动控制设备科技有限公司 A kind of fire protection pipeline fixes welding bench
CN109434341A (en) * 2018-12-25 2019-03-08 嵊州市越通非开挖建设有限公司 A kind of welder for seal for pipe joints connection

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5329099A (en) * 1990-05-24 1994-07-12 Hitachi, Ltd. Method of maintaining housing of reactor pressure vessel and heat treatment equipment therefor
US5536913A (en) * 1994-11-08 1996-07-16 Harnischfeger Corporation Submerged-arc welding apparatus
CN201940761U (en) * 2011-03-04 2011-08-24 南京奥特电气有限公司 Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange
CN102500870A (en) * 2011-11-23 2012-06-20 唐山开元自动焊接装备有限公司 Weld neck flange automatic welding method for steel tube tower and equipment
CN104289791A (en) * 2013-07-15 2015-01-21 杭州润德车轮制造有限公司 Inner and outer circumference welding machine for cylinder
CN104368901A (en) * 2014-11-03 2015-02-25 斯培淦 Special device for circular seam welding and application
CN204747729U (en) * 2015-04-20 2015-11-11 骏马石油装备制造有限公司 Separator circumferential weld weldment work station

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5329099A (en) * 1990-05-24 1994-07-12 Hitachi, Ltd. Method of maintaining housing of reactor pressure vessel and heat treatment equipment therefor
US5536913A (en) * 1994-11-08 1996-07-16 Harnischfeger Corporation Submerged-arc welding apparatus
CN201940761U (en) * 2011-03-04 2011-08-24 南京奥特电气有限公司 Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange
CN102500870A (en) * 2011-11-23 2012-06-20 唐山开元自动焊接装备有限公司 Weld neck flange automatic welding method for steel tube tower and equipment
CN104289791A (en) * 2013-07-15 2015-01-21 杭州润德车轮制造有限公司 Inner and outer circumference welding machine for cylinder
CN104368901A (en) * 2014-11-03 2015-02-25 斯培淦 Special device for circular seam welding and application
CN204747729U (en) * 2015-04-20 2015-11-11 骏马石油装备制造有限公司 Separator circumferential weld weldment work station

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826002A (en) * 2015-12-06 2017-06-13 天津蓝盟自动控制设备科技有限公司 A kind of fire protection pipeline fixes welding bench
CN109434341A (en) * 2018-12-25 2019-03-08 嵊州市越通非开挖建设有限公司 A kind of welder for seal for pipe joints connection

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Application publication date: 20150722