CN104775068B - A high-performance macroscopic foam Fe73Ga27 magnetostrictive material and its preparation process - Google Patents
A high-performance macroscopic foam Fe73Ga27 magnetostrictive material and its preparation process Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 45
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000006260 foam Substances 0.000 title description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 64
- 239000000956 alloy Substances 0.000 claims abstract description 64
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 59
- 239000011734 sodium Substances 0.000 claims abstract description 59
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 59
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052802 copper Inorganic materials 0.000 claims abstract description 24
- 239000010949 copper Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000011148 porous material Substances 0.000 claims abstract description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 48
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 34
- 210000001161 mammalian embryo Anatomy 0.000 claims description 30
- 239000004202 carbamide Substances 0.000 claims description 28
- 229910052786 argon Inorganic materials 0.000 claims description 24
- 239000010453 quartz Substances 0.000 claims description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 23
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 238000007654 immersion Methods 0.000 claims description 10
- 239000004570 mortar (masonry) Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005245 sintering Methods 0.000 claims description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
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- 238000010791 quenching Methods 0.000 claims description 5
- 230000000171 quenching effect Effects 0.000 claims description 5
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 5
- 238000003723 Smelting Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 235000013877 carbamide Nutrition 0.000 claims 6
- 239000003708 ampul Substances 0.000 claims 5
- 239000007921 spray Substances 0.000 claims 3
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- 244000137852 Petrea volubilis Species 0.000 claims 1
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- 239000011733 molybdenum Substances 0.000 claims 1
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
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- QUSDAWOKRKHBIV-UHFFFAOYSA-N dysprosium iron terbium Chemical compound [Fe].[Tb].[Dy] QUSDAWOKRKHBIV-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域 technical field
本发明属于磁致伸缩材料领域,涉及一种高性能宏观泡沫态Fe73Ga27磁致伸缩材料及其制备工艺。 The invention belongs to the field of magnetostrictive materials, and relates to a high-performance macroscopically foamed Fe 73 Ga 27 magnetostrictive material and a preparation process thereof.
背景技术 Background technique
Fe-Ga是一种由Ga原子和Fe原子形成的固溶体材料,其饱和磁致伸缩系数(单晶材料λs~400 ppm)是传统铁基和镍基磁致伸缩材料的十几倍,并且驱动磁场很低(~100 Oe),仅为铽镝铁超磁致伸缩材料的1/10。与传统的稀土超磁致伸缩材料相比,铁镓合金还具有很好的力学性能和磁致伸缩温度稳定性(拉伸强度高达500 MPa,约为铽镝铁合金的23倍;居里温度~675℃,比铽镝铁合金高300℃,磁致伸缩性能可保持在-20~80℃较宽温域),而且不含稀土,材料成本相对更低。 Fe-Ga is a solid solution material formed by Ga atoms and Fe atoms. Its saturation magnetostriction coefficient (single crystal material λs~400 ppm) is more than ten times that of traditional iron-based and nickel-based magnetostrictive materials, and it drives The magnetic field is very low (~100 Oe), only 1/10 of that of terb-dysprosium-iron giant magnetostrictive materials. Compared with traditional rare-earth giant magnetostrictive materials, iron-gallium alloys also have good mechanical properties and magnetostrictive temperature stability (the tensile strength is as high as 500 MPa, which is about 23 times that of terbium-dysprosium-iron alloys; the Curie temperature ~ 675°C, which is 300°C higher than that of terbium-dysprosium-iron alloy, and the magnetostrictive properties can be maintained in a wide temperature range of -20 to 80°C), and it does not contain rare earths, and the material cost is relatively lower.
近几年,人们在理论和实验上对Fe-Ga磁致伸缩材料做了大量的研究工作,但是对于Fe-Ga合金产生大磁致伸缩的机制尚不清楚,限制了磁致伸缩性能的进一步提高。 In recent years, people have done a lot of research work on Fe-Ga magnetostrictive materials theoretically and experimentally, but the mechanism of large magnetostriction of Fe-Ga alloy is still unclear, which limits the further development of magnetostrictive properties. improve.
研究发现,Ga对Fe磁矩的影响不是简单的稀释作用,Fe的原子磁矩随Ga含量的不同而变化,磁矩的增大使合金能量密度增加,由此导致合金的磁致伸缩应变增大。基于此,对于Fe-Ga合金产生大磁致伸缩原因的研究主要分为内禀和外禀两方面。内禀模型主要是基于对Fe-Ga合金中Ga-Ga原子对晶格失配现象进行理论研究,表明了Fe-Ga合金中的磁致伸缩应变来源于Ga原子第二电子配位壳层处具有Ga–Ga原子对的Fe-Ga原子对的变化。外禀模型认为Fe-Ga中出现的纳米四方相非均质性使材料出现不均匀磁化现象,在基体周围产生有效的杂散场,在外磁场作用下强迫磁矩从易磁化方向转变产生应变,避免了需要更大能量的先移动磁畴壁的磁化过程,从而增强磁致伸缩性能。 The study found that the effect of Ga on the magnetic moment of Fe is not a simple dilution effect. The atomic magnetic moment of Fe changes with the content of Ga. The increase of the magnetic moment increases the energy density of the alloy, which leads to an increase in the magnetostrictive strain of the alloy. . Based on this, the research on the reasons for the large magnetostriction of Fe-Ga alloys is mainly divided into two aspects: intrinsic and extrinsic. The intrinsic model is mainly based on the theoretical study of the lattice mismatch phenomenon of Ga-Ga atoms in Fe-Ga alloys, which shows that the magnetostrictive strain in Fe-Ga alloys comes from the second electron coordination shell of Ga atoms Variation of Fe-Ga atomic pairs with Ga–Ga atomic pairs. The intrinsic model believes that the heterogeneity of the nano-tetragonal phase in Fe-Ga causes the material to appear inhomogeneous magnetization, and an effective stray field is generated around the substrate. The magnetization process that requires more energy to move the magnetic domain wall first, thereby enhancing the magnetostrictive performance.
目前的相关工作已经证明Fe-Ga合金中纳米四方相的存在,认为这些纳米磁畴在磁场中的再取向并长大是导致Fe-Ga合金大磁致伸缩性能的机制。 The current related work has proved the existence of nano-tetragonal phases in Fe-Ga alloys, and it is believed that the reorientation and growth of these nano-magnetic domains in a magnetic field is the mechanism leading to the large magnetostrictive properties of Fe-Ga alloys.
NiMnGa材料的磁致应变机制与Fe-Ga类似,人们已经通过制备宏观泡沫NiMnGa引入孔隙减少了马氏体变体孪晶界移动的阻碍作用,使多晶NiMnGa材料的磁致应变从20ppm提高到20000ppm以上。因此,制备宏观泡沫NiMnGa引入孔隙的方法能够引入到Fe-Ga合金中,可以减少纳米磁畴运动的阻碍作用,从而提高Fe-Ga多晶材料的磁致伸缩性能 。 The magneto-induced strain mechanism of NiMnGa materials is similar to that of Fe-Ga. People have introduced pores by preparing macro-foam NiMnGa to reduce the hindrance to the movement of martensitic variant twin boundaries, so that the magneto-induced strain of polycrystalline NiMnGa materials has increased from 20ppm to Above 20000ppm. Therefore, the method of introducing pores into macroscopic foam NiMnGa can be introduced into Fe-Ga alloys, which can reduce the hindrance of nanomagnetic domain movement, thereby improving the magnetostrictive properties of Fe-Ga polycrystalline materials.
发明内容 Contents of the invention
本发明的目的是提供一种高性能宏观泡沫态Fe73Ga27磁致伸缩材料及其制备工艺,该方法通过熔炼、切割、烧结、喷铸具有大磁致伸缩性能、低驱动场、较高的力学性能、低成本的宏观泡沫态Fe73Ga27磁致伸缩材料。 The purpose of the present invention is to provide a high-performance macroscopically foamed Fe 73 Ga 27 magnetostrictive material and its preparation process. The method has large magnetostrictive properties, low drive field, high Excellent mechanical properties, low-cost macroscopic foam Fe 73 Ga 27 magnetostrictive materials.
本发明的目的通过以下方式实现: The purpose of the present invention is achieved in the following ways:
一种高性能宏观泡沫态Fe73Ga27磁致伸缩材料为宏观泡沫态形状,其孔隙大小为20-100μm,孔隙率为30%-50%。 A high-performance macro-foamed Fe 73 Ga 27 magnetostrictive material is in the shape of a macro-foam, with a pore size of 20-100 μm and a porosity of 30%-50%.
所述的高性能宏观泡沫态Fe73Ga27磁致伸缩材料的制备工艺是: The preparation process of the high-performance macroscopic foam state Fe 73 Ga 27 magnetostrictive material is:
1)按所述成分加烧损量进行配料:用真空非自耗电弧炉冶炼母合金,对真空非自耗电弧熔炼炉抽真空至4*10-3~5*10-3Pa,冲入10kPa氩气洗炉后,再抽真空度至2*10-3~3*10-3Pa;氩气的体积百分比纯度为99.99%。然后充入氩气熔炼至真空度为40kPa~50kPa,在熔炼电流100A~150A下将配料进行熔化,熔炼时间为3min~5min,反复熔炼4~5次,制得合金锭, 1) Dosing according to the composition plus burning loss: use a vacuum non-consumable electric arc furnace to smelt the master alloy, and vacuum the vacuum non-consumable arc melting furnace to 4*10 -3 ~5*10 -3 Pa, After flushing into the furnace with 10kPa argon gas, then evacuate to 2*10 -3 ~3*10 -3 Pa; the volume percentage purity of argon is 99.99%. Then fill it with argon and melt until the vacuum degree is 40kPa~50kPa, melt the ingredients under the melting current of 100A~150A, the melting time is 3min~5min, and repeatedly melt 4~5 times to obtain the alloy ingot.
2)将步骤1熔炼出的合金锭用钼丝线切割机切割成6mm*6mm*10mm的块状,用砂纸将合金块表面磨掉以保证无氧化皮,用乙醇将合金块表面清洗干净,保持干燥状态; 2) Cut the alloy ingot smelted in step 1 into 6mm*6mm*10mm blocks with a molybdenum wire cutting machine, grind off the surface of the alloy block with sandpaper to ensure no scale, and clean the surface of the alloy block with ethanol to keep dry state;
3)将偏铝酸钠与尿素、研钵移至手套箱,以保证制备时的偏铝酸钠不吸水,称量 20g偏铝酸钠与尿素的混合物,混合物中尿素所占质量百分比为40%~60%,尿素与偏铝酸钠混合后用研钵研磨 30min 直至充分研细且混合均匀,移出手套箱; 3) Move the sodium metaaluminate, urea, and mortar to the glove box to ensure that the sodium metaaluminate does not absorb water during preparation, weigh 20g of the mixture of sodium metaaluminate and urea, and the mass percentage of urea in the mixture is 40 %~60%, mix urea with sodium metaaluminate and grind it with a mortar for 30 minutes until it is fully ground and mixed evenly, then remove it from the glove box;
4)选用0.25英寸内径的压片机模具,将不同尿素含量的样品分别在 30MPa 压成圆片; 4) Select a tablet press mold with an inner diameter of 0.25 inches, and press samples with different urea contents into discs at 30 MPa;
5)将压制的圆片样品分别放入氧化铝坩埚内,放入马弗炉中进行烧结,烧结出直径为0.25英寸的柱状偏铝酸钠胚; 5) Put the pressed disc samples into alumina crucibles, put them into a muffle furnace for sintering, and sinter a columnar sodium metaaluminate embryo with a diameter of 0.25 inches;
6)将块状合金锭放入喷铸容器中,喷铸容器为一个底端开孔的石英管;然后用单辊旋淬炉进行铜模喷铸,将烧结出的柱状偏铝酸钠胚放入铜模的孔中,将铜模放置在石英管下方,使放有偏铝酸钠胚的孔对准石英管底端开口,抽真空至2*10-2Pa~2*10-3Pa,通入50kPa氩气做保护气氛,向石英管内通入氩气后加热,达到1300℃~1400℃后保温30s~60s,喷射到铜模中的偏铝酸钠胚中,获得含有偏铝酸钠的Fe73Ga27合金棒; 6) Put the massive alloy ingot into the spray-casting container, which is a quartz tube with a hole at the bottom; then spray-cast the copper mold with a single-roller rotary quenching furnace, and sinter the columnar sodium metaaluminate embryo Put it into the hole of the copper mold, place the copper mold under the quartz tube, align the hole with the sodium metaaluminate embryo with the opening at the bottom of the quartz tube, and evacuate to 2*10 -2 Pa~2*10 -3 Pa, 50kPa argon gas is introduced as a protective atmosphere, argon gas is introduced into the quartz tube and heated, after reaching 1300°C~1400°C, it is kept for 30s~60s, and sprayed into the sodium metaaluminate embryo in the copper mold to obtain Sodium Fe 73 Ga 27 alloy rod;
7)将含有偏铝酸钠的Fe73Ga27合金棒放入装有体积浓度为3%的盐酸溶液的容器中,将容器放入超声波发生器,在超声频率为40kHz的条件下超声浸泡处理,超声浸泡时间按每1mm合金棒10min计算;超声浸泡后将合金棒取出放入蒸馏水中在40kHz超声频率下超声清洗3次,每次清洗时间按每1mm合金棒的长度清洗5min计算;最后将材料在转速为1000转/min条件下离心;最终得到高性能宏观泡沫态Fe73Ga27磁致伸缩材料。 7) Put the Fe 73 Ga 27 alloy rod containing sodium metaaluminate into a container filled with a hydrochloric acid solution with a volume concentration of 3%, put the container into an ultrasonic generator, and perform ultrasonic immersion treatment at an ultrasonic frequency of 40kHz , the ultrasonic immersion time is calculated as 10 minutes per 1 mm alloy rod; after ultrasonic immersion, the alloy rod is taken out and placed in distilled water for ultrasonic cleaning at 40 kHz ultrasonic frequency for 3 times, and each cleaning time is calculated as 5 min per 1 mm alloy rod length; finally, the The material is centrifuged under the condition of rotating speed of 1000 rpm; finally, a high-performance macroscopic foam Fe 73 Ga 27 magnetostrictive material is obtained.
所述的步骤5)中的烧结工艺为:先从 20℃用 20min 升到 220℃,保温 180min,使尿素充分蒸发在偏铝酸钠胚中形成孔隙,然后经 150min 升到 1500℃保温 180min,使多孔的偏铝酸钠胚充分烧结,最后从 1500℃用 180min 降到 200℃。 The sintering process in step 5) is as follows: first raise from 20°C to 220°C for 20 minutes, and keep it warm for 180 minutes, so that the urea is fully evaporated to form pores in the sodium metaaluminate embryo, and then rise to 1500°C for 180 minutes after 150 minutes. Fully sinter the porous sodium metaaluminate embryo, and finally cool down from 1500°C to 200°C in 180 minutes.
所述石英管底部孔直径为0.7mm The diameter of the hole at the bottom of the quartz tube is 0.7mm
所述铜模孔直径为7mm,得到直径为7mm的合金棒。 The hole diameter of the copper mold is 7 mm, and an alloy rod with a diameter of 7 mm is obtained.
本发明的优点在于:开发出的宏观泡沫态Fe73Ga27磁致伸缩材料具有优良的磁致伸缩性能;开发出的宏观泡沫态Fe73Ga27磁致伸缩材料只需要低的驱动场,可以在低的外加磁场下使用;开发出的宏观泡沫态Fe73Ga27磁致伸缩材料具有较好的力学性能和耐腐蚀性,可在恶劣环境下使用;采用本发明的方法制得的泡沫态Fe73Ga27磁致伸缩材料孔隙均匀,磁致伸缩系数高,可达300ppm,且工艺简便、成品率高、有利于推广应用。 The present invention has the advantages that: the developed macroscopically foamed Fe 73 Ga 27 magnetostrictive material has excellent magnetostrictive properties; the developed macroscopically foamed Fe 73 Ga 27 magnetostrictive material only needs a low driving field and can It is used under a low external magnetic field; the developed macroscopic foam Fe 73 Ga 27 magnetostrictive material has good mechanical properties and corrosion resistance, and can be used in harsh environments; the foam state prepared by the method of the present invention The Fe 73 Ga 27 magnetostrictive material has uniform pores, high magnetostriction coefficient up to 300ppm, simple process and high yield, which is favorable for popularization and application.
附图说明 Description of drawings
图1为孔隙率33.65%的泡沫Fe74Ga27磁致伸缩材料及Fe74Ga27块体材料的磁致伸缩性能曲线。 Figure 1 shows the magnetostrictive performance curves of the foamed Fe 74 Ga 27 magnetostrictive material and the Fe 74 Ga 27 bulk material with a porosity of 33.65%.
图2为孔隙率47.88%的泡沫Fe74Ga27磁致伸缩材料及Fe74Ga27块体材料的磁致伸缩性能曲线。 Figure 2 shows the magnetostrictive performance curves of the foamed Fe 74 Ga 27 magnetostrictive material and the Fe 74 Ga 27 bulk material with a porosity of 47.88%.
图3是为实施例1、实施例2及块体材料磁致伸缩性能曲线的对比图。 Fig. 3 is a comparative diagram of embodiment 1, embodiment 2 and the magnetostrictive performance curves of bulk materials.
具体实施方式 detailed description
下面将结合附图和实施例对本发明做进一步的详细说明。 The present invention will be further described in detail with reference to the accompanying drawings and embodiments.
一种高性能宏观泡沫态Fe73Ga27磁致伸缩材料为宏观泡沫态形状,其孔隙大小为20-100μm,孔隙率为30%-50%。 A high-performance macro-foamed Fe 73 Ga 27 magnetostrictive material is in the shape of a macro-foam, with a pore size of 20-100 μm and a porosity of 30%-50%.
所述的高性能宏观泡沫态Fe73Ga27磁致伸缩材料的制备工艺是: The preparation process of the high-performance macroscopic foam state Fe 73 Ga 27 magnetostrictive material is:
1)按所述成分加烧损量进行配料:用真空非自耗电弧炉冶炼母合金,对真空非自耗电弧熔炼炉抽真空至4*10-3~5*10-3Pa,冲入10kPa氩气洗炉后,再抽真空度至2*10-3~3*10-3Pa;氩气的体积百分比纯度为99.99%。然后充入氩气熔炼至真空度为40kPa~50kPa,在熔炼电流100A~150A下将配料进行熔化,熔炼时间为3min~5min,反复熔炼4~5次,制得合金锭, 1) Dosing according to the composition plus burning loss: use a vacuum non-consumable electric arc furnace to smelt the master alloy, and vacuum the vacuum non-consumable arc melting furnace to 4*10 -3 ~5*10 -3 Pa, After flushing into the furnace with 10kPa argon gas, then evacuate to 2*10 -3 ~3*10 -3 Pa; the volume percentage purity of argon is 99.99%. Then fill it with argon and melt until the vacuum degree is 40kPa~50kPa, melt the ingredients under the melting current of 100A~150A, the melting time is 3min~5min, and repeatedly melt 4~5 times to obtain the alloy ingot.
2)将步骤1熔炼出的合金锭用钼丝线切割机切割成6mm*6mm*10mm的块状,用砂纸将合金块表面磨掉以保证无氧化皮,用乙醇将合金块表面清洗干净,保持干燥状态; 2) Cut the alloy ingot smelted in step 1 into 6mm*6mm*10mm blocks with a molybdenum wire cutting machine, grind off the surface of the alloy block with sandpaper to ensure no scale, and clean the surface of the alloy block with ethanol to keep dry state;
3)将偏铝酸钠与尿素、研钵移至手套箱,以保证制备时的偏铝酸钠不吸水,称量 20g偏铝酸钠与尿素的混合物,混合物中尿素所占质量百分比为40%~60%,尿素与偏铝酸钠混合后用研钵研磨 30min 直至充分研细且混合均匀,移出手套箱; 3) Move the sodium metaaluminate, urea, and mortar to the glove box to ensure that the sodium metaaluminate does not absorb water during preparation, weigh 20g of the mixture of sodium metaaluminate and urea, and the mass percentage of urea in the mixture is 40 %~60%, mix urea with sodium metaaluminate and grind it with a mortar for 30 minutes until it is fully ground and mixed evenly, then remove it from the glove box;
4)选用0.25英寸内径的压片机模具,将不同尿素含量的样品分别在 30MPa 压成圆片; 4) Select a tablet press mold with an inner diameter of 0.25 inches, and press samples with different urea contents into discs at 30 MPa;
5)将压制的圆片样品分别放入氧化铝坩埚内,放入马弗炉中进行烧结,烧结出直径为0.25英寸的柱状偏铝酸钠胚; 5) Put the pressed disc samples into alumina crucibles, put them into a muffle furnace for sintering, and sinter a columnar sodium metaaluminate embryo with a diameter of 0.25 inches;
6)将块状合金锭放入喷铸容器中,喷铸容器为一个底端开孔的石英管;然后用单辊旋淬炉进行铜模喷铸,将烧结出的柱状偏铝酸钠胚放入铜模的孔中,将铜模放置在石英管下方,使放有偏铝酸钠胚的孔对准石英管底端开口,抽真空至2*10-2Pa~2*10-3Pa,通入50kPa氩气做保护气氛,向石英管内通入氩气后加热,达到1300℃~1400℃后保温30s~60s,喷射到铜模中的偏铝酸钠胚中,获得含有偏铝酸钠的Fe73Ga27合金棒; 6) Put the massive alloy ingot into the spray-casting container, which is a quartz tube with a hole at the bottom; then spray-cast the copper mold with a single-roller rotary quenching furnace, and sinter the columnar sodium metaaluminate embryo Put it into the hole of the copper mold, place the copper mold under the quartz tube, align the hole with the sodium metaaluminate embryo with the opening at the bottom of the quartz tube, and evacuate to 2*10 -2 Pa~2*10 -3 Pa, 50kPa argon gas is introduced as a protective atmosphere, argon gas is introduced into the quartz tube and heated, after reaching 1300°C~1400°C, it is kept for 30s~60s, and sprayed into the sodium metaaluminate embryo in the copper mold to obtain Sodium Fe 73 Ga 27 alloy rod;
7)将含有偏铝酸钠的Fe73Ga27合金棒放入装有体积浓度为3%的盐酸溶液的容器中,将容器放入超声波发生器,在超声频率为40kHz的条件下超声浸泡处理,超声浸泡时间按每1mm合金棒10min计算;超声浸泡后将合金棒取出放入蒸馏水中在40kHz超声频率下超声清洗3次,每次清洗时间按每1mm合金棒的长度清洗5min计算;最后将材料在转速为1000转/min条件下离心;最终得到高性能宏观泡沫态Fe73Ga27磁致伸缩材料。 7) Put the Fe 73 Ga 27 alloy rod containing sodium metaaluminate into a container filled with a hydrochloric acid solution with a volume concentration of 3%, put the container into an ultrasonic generator, and perform ultrasonic immersion treatment at an ultrasonic frequency of 40kHz , the ultrasonic immersion time is calculated as 10 minutes per 1 mm alloy rod; after ultrasonic immersion, the alloy rod is taken out and placed in distilled water for ultrasonic cleaning at 40 kHz ultrasonic frequency for 3 times, and each cleaning time is calculated as 5 min per 1 mm alloy rod length; finally, the The material is centrifuged under the condition of rotating speed of 1000 rpm; finally, a high-performance macroscopic foam Fe 73 Ga 27 magnetostrictive material is obtained.
所述的步骤5)中的烧结工艺为:先从 20℃用 20min 升到 220℃,保温 180min,使尿素充分蒸发在偏铝酸钠胚中形成孔隙,然后经 150min 升到 1500℃保温 180min,使多孔的偏铝酸钠胚充分烧结,最后从 1500℃用 180min 降到 200℃。 The sintering process in step 5) is as follows: first raise from 20°C to 220°C for 20 minutes, and keep it warm for 180 minutes, so that the urea is fully evaporated to form pores in the sodium metaaluminate embryo, and then rise to 1500°C for 180 minutes after 150 minutes. Fully sinter the porous sodium metaaluminate embryo, and finally cool down from 1500°C to 200°C in 180 minutes.
所述石英管底部孔直径为0.7mm The diameter of the hole at the bottom of the quartz tube is 0.7mm
所述铜模孔直径为7mm,得到直径为7mm的合金棒。 The hole diameter of the copper mold is 7 mm, and an alloy rod with a diameter of 7 mm is obtained.
实施例 1:制备孔隙率为33.65%的泡沫Fe73Ga27合金 Embodiment 1: the foam Fe of preparation porosity 33.65% 73 Ga 27 alloy
用电子天平秤取设计成分所需的原料,并多加3wt%的Ga烧损量,总重40g,其中使用纯度99.99%的Fe和99.99%的Ga,将配好的原料放入真空非自耗电弧熔炼炉。 Use an electronic balance to take the raw materials required for the design composition, and add 3wt% more Ga burning loss, with a total weight of 40g, of which 99.99% purity Fe and 99.99% Ga are used, and the prepared raw materials are placed in a vacuum for non-consumption Arc melting furnace.
对真空非自耗电弧熔炼炉抽真空至5*10-3Pa,冲入10kPa氩气洗炉后,再抽真空度至3*10-3Pa;氩气的体积百分比纯度为99.99%。 Vacuumize the non-consumable arc melting furnace to 5*10 -3 Pa, flush the furnace with 10kPa argon gas, and then evacuate to 3*10 -3 Pa; the volume percentage purity of argon is 99.99%.
然后充入氩气熔炼至真空度为50kPa,在熔炼电流100A~150A下降配料进行熔化,熔炼时间为5min,反复熔炼5次,制得合金锭。 Then fill it with argon to melt to a vacuum degree of 50kPa, and melt the ingredients at a melting current of 100A~150A. The melting time is 5 minutes, and the melting is repeated 5 times to obtain an alloy ingot.
熔炼5次是为了保证合金锭成分均匀性。 The purpose of smelting 5 times is to ensure the uniformity of the composition of the alloy ingot.
将合金锭用钼丝线切割机加工成6mm*6mm*10mm长方体装样品 Process the alloy ingot into a 6mm*6mm*10mm cuboid sample with a molybdenum wire cutting machine
将合金试样放入乙醇中,在50kHz的条件下,超声清洗10min,清洗后放入烘箱内于80℃条件下烘干30min,得到干净试样。 Put the alloy sample into ethanol, and ultrasonically clean it for 10 minutes under the condition of 50kHz. After cleaning, put it into an oven and dry it at 80°C for 30 minutes to obtain a clean sample.
偏铝酸钠与尿素、研钵等移至手套箱,以保证制备时的偏铝酸钠不吸水,按 40%的尿素质量比称量 20g 总重的样品。尿素与偏铝酸钠混合后用研钵研磨 30min 直至充分研细且混合均匀,移出手套箱; Sodium metaaluminate, urea, mortar, etc. were moved to the glove box to ensure that the sodium metaaluminate did not absorb water during preparation, and a 20g sample with a total weight was weighed according to the mass ratio of 40% urea. After mixing urea and sodium metaaluminate, grind it with a mortar for 30 minutes until it is fully ground and mixed evenly, then remove it from the glove box;
选用0.25英寸内径的压片机模具,将40%尿素含量的样品在 30MPa 压成圆片; Select a tablet press mold with an inner diameter of 0.25 inches, and press the sample with 40% urea content into a disc at 30MPa;
将压制的圆片样品分别放入氧化铝坩埚内,放入马弗炉中进行烧结,先从 20℃用 20min 升到 220℃,保温 180min, 使尿素充分蒸发在偏铝酸钠胚中形成孔隙,然后经 150min 升到 1500℃保温 180min,使多孔的偏铝酸钠胚充分烧结,最后从 1500℃用 180min 降到 200℃,烧结出直径为0.25英寸的柱状偏铝酸钠胚; Put the pressed disc samples into alumina crucibles respectively, put them into a muffle furnace for sintering, first raise the temperature from 20°C to 220°C for 20 minutes, and keep it warm for 180 minutes, so that urea is fully evaporated to form pores in the sodium metaaluminate embryo , and then raised to 1500°C for 150 minutes and held for 180 minutes to fully sinter the porous sodium metaaluminate embryo, and finally lowered from 1500°C to 200°C for 180 minutes to sinter a columnar sodium metaaluminate embryo with a diameter of 0.25 inches;
将块状合金锭放入喷铸容器中,喷铸容器为一个底端开孔的石英管;然后用单辊旋淬炉进行铜模喷铸,将烧结出的偏铝酸钠柱状胚放入铜模的孔中。将铜模放置在石英管下方,使放有偏铝酸钠胚的孔对准石英管底端开口,抽真空至3*10-3Pa,通入50kPa氩气做保护气氛,向石英管内通入氩气后加热,合金溶液达到1350℃后保温40s,喷射到铜模中的偏铝酸钠胚中,获得含有偏铝酸钠的合金棒。 Put the massive alloy ingot into the spray-casting container, which is a quartz tube with a hole at the bottom; then use a single-roller rotary quenching furnace for copper mold spray-casting, and put the sintered sodium metaaluminate columnar embryo into the In the hole of the copper mold. Place the copper mold under the quartz tube so that the hole with the sodium metaaluminate embryo is aligned with the opening at the bottom of the quartz tube, vacuumize to 3*10 -3 Pa, pass in 50kPa argon as a protective atmosphere, and pass through the quartz tube After entering the argon gas and heating, the alloy solution reaches 1350°C and is kept for 40s, and sprayed into the sodium metaaluminate embryo in the copper mold to obtain an alloy rod containing sodium metaaluminate.
将含有偏铝酸钠的合金棒放入装有体积浓度为3%的盐酸溶液的容器中,将容器放入超声波发生器,在超声频率为40kHz的条件下超声浸泡处理,超声浸泡时间按每1mm合金棒10min计算;超声浸泡后将合金棒取出放入蒸馏水中在40kHz超声频率下超声清洗3次,每次清洗时间按每1mm合金棒的长度清洗5min计算;最后将材料在转速为1000转/min条件下离心。 Put the alloy rod containing sodium metaaluminate into a container filled with a hydrochloric acid solution with a volume concentration of 3%, put the container into an ultrasonic generator, and perform ultrasonic soaking treatment at an ultrasonic frequency of 40kHz. 1mm alloy rod is calculated for 10 minutes; after ultrasonic immersion, the alloy rod is taken out and placed in distilled water for 3 times of ultrasonic cleaning at 40kHz ultrasonic frequency, and the cleaning time for each time is calculated according to the length of each 1mm alloy rod for 5 minutes; finally, the material is cleaned at a speed of 1000 rpm Centrifuge under the condition of /min.
图1为孔隙率33.65%的泡沫Fe74Ga27磁致伸缩材料及块体材料的磁致伸缩性能曲线,泡沫Fe74Ga27磁致伸缩材料最大的磁致伸缩系数为319ppm。 Figure 1 shows the magnetostrictive performance curves of the foamed Fe 74 Ga 27 magnetostrictive material and bulk material with a porosity of 33.65%. The maximum magnetostrictive coefficient of the foamed Fe 74 Ga 27 magnetostrictive material is 319ppm.
实施例 2:制备孔隙率为47.88%的泡沫Fe73Ga27合金 Embodiment 2: the foam Fe of preparation porosity 47.88% 73 Ga 27 alloy
用电子天平秤取设计成分所需的原料,并多加3wt%的Ga烧损量,总重40g,其中使用纯度99.99%的Fe和99.99%的Ga,将配好的原料放入真空非自耗电弧熔炼炉。 Use an electronic balance to take the raw materials required for the design composition, and add 3wt% more Ga burning loss, with a total weight of 40g, of which 99.99% purity Fe and 99.99% Ga are used, and the prepared raw materials are placed in a vacuum for non-consumption Electric arc melting furnace.
对真空非自耗电弧熔炼炉抽真空至5*10-3Pa,冲入10kPa氩气洗炉后,再抽真空度至3*10-3Pa;氩气的体积百分比纯度为99.99%。 Vacuumize the non-consumable arc melting furnace to 5*10 -3 Pa, flush the furnace with 10kPa argon gas, and then evacuate to 3*10 -3 Pa; the volume percentage purity of argon is 99.99%.
然后充入氩气熔炼至真空度为50kPa,在熔炼电流100A~150A下降配料进行熔化,熔炼时间为5min,反复熔炼5次,制得合金锭。 Then fill it with argon to melt to a vacuum degree of 50kPa, and melt the ingredients at a melting current of 100A~150A. The melting time is 5 minutes, and the melting is repeated 5 times to obtain an alloy ingot.
熔炼5次是为了保证合金锭成分均匀性。 The purpose of smelting 5 times is to ensure the uniformity of the composition of the alloy ingot.
将合金锭用钼丝线切割机加工成6mm*6mm*10mm长方体装样品 Process the alloy ingot into a 6mm*6mm*10mm cuboid sample with a molybdenum wire cutting machine
将合金试样放入乙醇中,在50kHz的条件下,超声清洗10min,清洗后放入烘箱内于80℃条件下烘干30min,得到干净试样。 Put the alloy sample into ethanol, and ultrasonically clean it for 10 minutes under the condition of 50kHz. After cleaning, put it into an oven and dry it at 80°C for 30 minutes to obtain a clean sample.
偏铝酸钠与尿素、研钵等移至手套箱,以保证制备时的偏铝酸钠不吸水,按 60%的尿素质量比称量 20g 总重的样品。尿素与偏铝酸钠混合后用研钵研磨 30min 直至充分研细且混合均匀,移出手套箱; Sodium metaaluminate, urea, mortar, etc. were moved to the glove box to ensure that the sodium metaaluminate did not absorb water during preparation, and a 20g sample with a total weight was weighed according to the mass ratio of 60% urea. After mixing urea and sodium metaaluminate, grind it with a mortar for 30 minutes until it is fully ground and mixed evenly, then remove it from the glove box;
选用0.25英寸内径的压片机模具,将60%尿素含量的样品在 30MPa 压成圆片; Select a tablet press mold with an inner diameter of 0.25 inches, and press the sample with 60% urea content into a disc at 30MPa;
将压制的圆片样品分别放入氧化铝坩埚内,放入马弗炉中进行烧结,先从 20℃用 20min 升到 220℃,保温 180min, 使尿素充分蒸发在偏铝酸钠胚中形成孔隙,然后经 150min 升到 1500℃保温 180min,使多孔的偏铝酸钠胚充分烧结,最后从 1500℃用 180min 降到 200℃,烧结出直径为0.25英寸的柱状偏铝酸钠胚; Put the pressed disc samples into alumina crucibles respectively, put them into a muffle furnace for sintering, first raise the temperature from 20°C to 220°C for 20 minutes, and keep it warm for 180 minutes, so that urea is fully evaporated to form pores in the sodium metaaluminate embryo , and then raised to 1500°C for 150 minutes and held for 180 minutes to fully sinter the porous sodium metaaluminate embryo, and finally lowered from 1500°C to 200°C for 180 minutes to sinter a columnar sodium metaaluminate embryo with a diameter of 0.25 inches;
将块状合金锭放入喷铸容器中,喷铸容器为一个底端开孔的石英管;然后用单辊旋淬炉进行铜模喷铸,将烧结出的偏铝酸钠柱状胚放入铜模的孔中。将铜模放置在石英管下方,使放有偏铝酸钠胚的孔对准石英管底端开口,抽真空至3*10-3Pa,通入50kPa氩气做保护气氛,向石英管内通入氩气后加热,合金溶液达到1350℃后保温40s,喷射到铜模中的偏铝酸钠胚中,获得含有偏铝酸钠的合金棒。 Put the massive alloy ingot into the spray-casting container, which is a quartz tube with a hole at the bottom; then use a single-roller rotary quenching furnace for copper mold spray-casting, and put the sintered sodium metaaluminate columnar embryo into the In the hole of the copper mold. Place the copper mold under the quartz tube so that the hole with the sodium metaaluminate embryo is aligned with the opening at the bottom of the quartz tube, vacuumize to 3*10 -3 Pa, pass in 50kPa argon as a protective atmosphere, and pass through the quartz tube After entering the argon gas and heating, the alloy solution reaches 1350°C and is kept warm for 40s, and is sprayed into the sodium metaaluminate embryo in the copper mold to obtain an alloy rod containing sodium metaaluminate.
将含有偏铝酸钠的合金棒放入装有体积浓度为3%的盐酸溶液的容器中,将容器放入超声波发生器,在超声频率为40kHz的条件下超声浸泡处理,超声浸泡时间按每1mm合金棒10min计算;超声浸泡后将合金棒取出放入蒸馏水中在40kHz超声频率下超声清洗3次,每次清洗时间按每1mm合金棒的长度清洗5min计算;最后将材料在转速为1000转/min条件下离心。 Put the alloy rod containing sodium metaaluminate into a container filled with a hydrochloric acid solution with a volume concentration of 3%, put the container into an ultrasonic generator, and perform ultrasonic soaking treatment at an ultrasonic frequency of 40kHz. 1mm alloy rod is calculated for 10 minutes; after ultrasonic immersion, the alloy rod is taken out and placed in distilled water for 3 times of ultrasonic cleaning at 40kHz ultrasonic frequency, and the cleaning time for each time is calculated according to the length of each 1mm alloy rod for 5 minutes; finally, the material is cleaned at a speed of 1000 rpm Centrifuge under the condition of /min.
图2为孔隙率47.88%的泡沫Fe74Ga27磁致伸缩材料及块体材料的磁致伸缩性能曲线,其最大的磁致伸缩系数为301ppm。 Figure 2 shows the magnetostrictive performance curves of the foamed Fe 74 Ga 27 magnetostrictive material and bulk material with a porosity of 47.88%, and the maximum magnetostrictive coefficient is 301ppm.
图3是为实施例1、实施例2及块体材料磁致伸缩性能曲线的对比图。 Fig. 3 is a comparative diagram of embodiment 1, embodiment 2 and the magnetostrictive performance curves of bulk materials.
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