CN104772646A - Automatic chip discharging system - Google Patents
Automatic chip discharging system Download PDFInfo
- Publication number
- CN104772646A CN104772646A CN201510133516.8A CN201510133516A CN104772646A CN 104772646 A CN104772646 A CN 104772646A CN 201510133516 A CN201510133516 A CN 201510133516A CN 104772646 A CN104772646 A CN 104772646A
- Authority
- CN
- China
- Prior art keywords
- chip removal
- oil
- removal flute
- flute
- chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention relates to an automatic chip discharging system, which mainly solves the technical problems of high cleaning cost and time and labor waste during iron chip cleaning of the existing machine tool. The automatic chip discharging system has the technical scheme that the automatic chip discharging system comprises a sub chip discharging groove, wherein the sub chip discharging groove is positioned under a production machine tool and is communicated with an iron chip outlet, the tail end of the sub chip discharging groove is provided with a main chip discharging groove in vertical arrangement with the sub chip discharging groove, a chip pushing rod is respectively arranged in the sub chip discharging groove and the main chip discharging groove, the initial end of the sub chip discharging groove and the initial end of the main chip discharging groove are respectively provided with a reciprocating driving device, each chip pushing rod is driven by the reciprocating driving device to do reciprocating movement, the tail end of the main chip discharging groove is connected with an iron chip collecting device, and iron chips in the sub chip discharging groove enter the main chip discharging groove under the effect of the chip pushing rod, and then enter the iron chip collecting device under the effect of the chip pushing rod of the main chip discharging groove. The automatic chip discharging system has the advantages that labor can be saved, the workshop work environment can also be improved, and the production efficiency can be improved.
Description
Technical field
The present invention relates to field of machining, particularly a kind of automatic chip-removal system.
Background technology
Will inevitably produce iron filings when being machined in production, for the traditional processing mode of iron filings generally manually to transport, process in artificial mode, the time not only consumed is longer, and very labor intensive.For Jin Rui company, machine shop 50 chassis bed, 7 bench drills can produce 85 ~ 105 finished products every day, produce the iron filings about 100 tons that above product produces, the iron filings produced need to clear up in time with 20 people, clear up the expense about 3000 yuan of waste iron filing consumption every day, if clear up the efficiency that also can affect Workshop Production not in time.Be badly in need of wanting one can automatic scrap iron cleaning, save manpower, enhance productivity, while also effectively can improve the debris removal system of direct labor's operating environment.
Summary of the invention
For above-mentioned technical problem, the invention provides and a kind ofly can save manpower, shopwork environment can be improved and the automatic chip-removal system of enhancing productivity again.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of automatic chip-removal system, comprise the secondary chip removal flute that is positioned at and produces and to export with iron filings below lathe and communicate and described secondary chip removal flute end is provided with main chip removal flute vertically disposed with described secondary chip removal flute, be provided with in described secondary chip removal flute and described main chip removal flute and push away bits bar, the top of described secondary chip removal flute and described main chip removal flute is equipped with reciprocating drive unit, the described bits bar that pushes away is driven reciprocating by reciprocating drive unit, described main chip removal flute end is connected with scrap collection system, iron filings in described secondary chip removal flute described push away bits bar effect under enter described main chip removal flute, and enter described scrap collection system under pushing away the effect of bits bar described in described main chip removal flute.
Described reciprocating drive unit comprises the first fuel tank, second fuel tank, oil filter, oil pump, motor, first check valve, second check valve, solenoid directional control valve, overflow valve and hydraulic cylinder, the oil-in of described oil pump is connected with the first fuel tank by oil filter, the oil-out of oil pump is connected with the oil-in of the first check valve, the oil-out of the first check valve is connected with the oil-in of the oil-in of solenoid directional control valve and overflow valve, the oil return opening of solenoid directional control valve is connected with the oil-in of the second check valve, the oil-out of the second check valve is connected with the second fuel tank, two oil-outs of solenoid directional control valve are connected with two hydraulic fluid ports of hydraulic cylinder respectively, the oil-out of overflow valve is connected with the first fuel tank, the rotating shaft of oil Pump and Electromotor connects.
The described bits bar that pushes away is provided with and pushes away bits device, described in push away bits device be rectangular pyramid shape, described in push away bits device the upper conical surface on be provided with unidirectional hook and unidirectional hook is positioned at the top pushing away the conical surface on bits device, described in push away bits device bottom surface arrange along pushing away bits direction.
Described main chip removal flute and described secondary chip removal flute are wide 1m, the groove of high 1.5m, and the both sides of described main chip removal flute and described secondary chip removal flute are provided with the slope of 45 degree.
The plane at described secondary chip removal flute place is higher than described main chip removal flute place plane 0.8m.
The end of described secondary chip removal flute tilts to the direction of described main chip removal flute.
The end of described main chip removal flute tilts to the direction of described scrap collection system.
Automatic chip-removal system provided by the invention, adopt reciprocating drive unit, push away the form of considering bar, main chip removal flute and secondary chip removal flute to be worth doing and combining, reciprocating drive unit drives and pushes away the reciprocating motion of bits bar, the iron filings in secondary chip removal flute are made to enter in main chip removal flute under the effect pushing away bits bar, and in main chip removal flute push away bits bar effect under, enter in the scrap collection system of main chip removal flute end, finally to the process that the iron filings in scrap collection system are concentrated.Whole process only needs 1 ~ 2 people, turner only should be noted that the iron filings by machine-tool scraps discharging place produces advance into bits mouth, the generation of automatic chip-removal system brings facility for the manufacturer producing a large amount of iron filings, save manpower, improve production efficiency, also effectively improve direct labor's operating environment, the long term growth for enterprise brings benefit simultaneously.Therefore, compared with background technology, the present invention has can save manpower, can improve shopwork environment and the advantage of enhancing productivity again.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of reciprocating drive unit of the present invention;
Fig. 3 is that the present invention pushes away schematic diagram bits bar pushing away bits device.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is elaborated:
As Fig. 1, shown in Fig. 2 and Fig. 3, automatic chip-removal system in the present embodiment, comprise the secondary chip removal flute 120 that is positioned at and produces and to export with iron filings below lathe 110 and communicate and secondary chip removal flute 120 end is provided with the vertically disposed main chip removal flute 130 with secondary chip removal flute 120, be provided with in secondary chip removal flute 120 and main chip removal flute 130 and push away bits bar 140, the top of secondary chip removal flute 120 and main chip removal flute 130 is equipped with reciprocating drive unit 200, pushing away bits bar 140 drives reciprocating by reciprocating drive unit 200, main chip removal flute 130 end is connected with scrap collection system 150, iron filings in secondary chip removal flute 120 enter main chip removal flute 130 under the effect pushing away bits bar 140, and enter scrap collection system 150 push away the effect of bits bar 140 in main chip removal flute 130 under.
Described reciprocating drive unit 200 comprises the first fuel tank 210, second fuel tank 215, oil filter 220, oil pump 230, motor, first check valve 240, second check valve 245, solenoid directional control valve 260, overflow valve 250 and hydraulic cylinder 270, the oil-in of oil pump 230 is connected with the first fuel tank 210 by oil filter 220, the oil-out of oil pump 230 is connected with the oil-in of the first check valve 240, the oil-out of the first check valve 240 is connected with the oil-in of the oil-in of solenoid directional control valve 260 and overflow valve 250, the oil return opening of solenoid directional control valve 260 is connected with the oil-in of the second check valve 245, the oil-out of the second check valve 245 is connected with the second fuel tank 215, two oil-outs of solenoid directional control valve 260 are connected respectively with two hydraulic fluid ports of hydraulic cylinder 270, the oil-out of overflow valve 250 is connected with the first fuel tank 210, oil pump 230 is connected with the rotating shaft of motor, travel switch 280 is arranged on and pushes away on bits bar 140, and the one end pushing away bits bar 140 is connected with the piston rod of hydraulic cylinder 270.System is opened rear hydraulic oil and is flowed to hydraulic cylinder 270 through oil filter 220, oil pump 230, first check valve 240, solenoid directional control valve 260 successively, pushes away bits bar 140 and works.Utilize hydraulic cylinder reciprocating motion effect, drive one-way pushing bits bar 140 to move, iron filings are unidirectional the most at last shifts scrap collection system 150 onto.
The described bits bar 140 that pushes away is provided with and pushes away bits device 145, and pushing away bits device 145 is rectangular pyramid shape, the upper conical surface pushing away bits device 145 is provided with unidirectional hook 146 and unidirectional hook 146 is positioned at the top pushing away the conical surface on bits device 145, and the bottom surface pushing away bits device 145 is arranged along pushing away bits direction.Push away bits bar 140 and drive unidirectional reciprocating motion by hydraulic cylinder 270, promotion iron filings move forward, push away the bottom surface of bits device 145 forward, when travelling forward, iron filings are pushed ahead in bottom surface, hydraulic cylinder 270 sends signal close to travel switch during dead point 280 forward, hydraulic cylinder 270 commutation work, backhaul starts, the conehead pushing away bits device 145 during backhaul moves backward, under the effect of the unidirectional hook 146 of the both sides and its end face that push away bits device 145 cone, iron filings are extruded into both sides, iron filings ditch both sides are 45 degree of slopes, push away bits device 145 to remove rear iron filings and automatically flow back into centre, hydraulic cylinder 270 backhaul work sends signal close to travel switch during dead point 280, hydraulic cylinder 270 starts second working cycles, circulation like this is gone down, iron filings are pushed to destination endlessly.
Described main chip removal flute 130 and secondary chip removal flute 120 are wide 1m, the groove of high 1.5m, and the both sides of main chip removal flute 130 and secondary chip removal flute 120 are provided with the slope of 45 degree.The setting on slope, facilitate the reciprocating motion pushing away bits bar 140, during propelling, the direction of iron filings along main chip removal flute 130 and secondary chip removal flute 120 advances by the bottom surface pushing away bits bar 140, during backhaul, the iron filings in irrigation canals and ditches, under the effect pushing away bits device 145 conehead end, are extruded to the position on slope, after pushing away bits bar 140 leaves, iron filings fall in main chip removal flute 130 and secondary chip removal flute 120 again.
The plane at described secondary chip removal flute 120 place is higher than main chip removal flute 130 place plane 0.8m, and facilitate iron filings when pushing secondary chip removal flute 120 end, iron filings easily drop and become owner of in chip removal flute 130.
The end of described secondary chip removal flute 120 tilts to the direction of main chip removal flute 130, facilitates to push away bits bar 140 and pushed in main chip removal flute 130 from secondary chip removal flute 120 by iron filings.The end of described main chip removal flute 130 tilts to the direction of scrap collection system 150, facilitates to push away bits bar 140 and be pushed in scrap collection system 150 from main chip removal flute 130 by iron filings.
Above-mentioned embodiment is intended to illustrate that the present invention can be professional and technical personnel in the field and realizes or use; modifying to above-mentioned embodiment will be apparent for those skilled in the art; therefore the present invention includes but be not limited to above-mentioned embodiment; any these claims or description of meeting describes; meet and principle disclosed herein and novelty, the method for inventive features, technique, product, all fall within protection scope of the present invention.
Claims (7)
1. an automatic chip-removal system, it is characterized in that: comprise the secondary chip removal flute that is positioned at and produces and to export with iron filings below lathe and communicate and described secondary chip removal flute end is provided with main chip removal flute vertically disposed with described secondary chip removal flute, be provided with in described secondary chip removal flute and described main chip removal flute and push away bits bar, the top of described secondary chip removal flute and described main chip removal flute is equipped with reciprocating drive unit, the described bits bar that pushes away is driven reciprocating by reciprocating drive unit, described main chip removal flute end is connected with scrap collection system, iron filings in described secondary chip removal flute described push away bits bar effect under enter described main chip removal flute, and enter described scrap collection system under pushing away the effect of bits bar described in described main chip removal flute.
2. automatic chip-removal system according to claim 1, it is characterized in that: described reciprocating drive unit comprises the first fuel tank, second fuel tank, oil filter, oil pump, motor, first check valve, second check valve, solenoid directional control valve, overflow valve and hydraulic cylinder, the oil-in of described oil pump is connected with the first fuel tank by oil filter, the oil-out of oil pump is connected with the oil-in of the first check valve, the oil-out of the first check valve is connected with the oil-in of the oil-in of solenoid directional control valve and overflow valve, the oil return opening of solenoid directional control valve is connected with the oil-in of the second check valve, the oil-out of the second check valve is connected with the second fuel tank, two oil-outs of solenoid directional control valve are connected with two hydraulic fluid ports of hydraulic cylinder respectively, the oil-out of overflow valve is connected with the first fuel tank, the rotating shaft of oil Pump and Electromotor connects.
3. automatic chip-removal system according to claim 1, it is characterized in that: described in push away bits bar and be provided with and push away bits device, described push away bits device be rectangular pyramid shape, the described upper conical surface pushing away bits device is provided with unidirectional hook and unidirectional hook is positioned at and pushes away the top of the conical surface on bits device, described in push away bits device bottom surface arrange along pushing away bits direction.
4. automatic chip-removal system according to claim 1, is characterized in that: described main chip removal flute and described secondary chip removal flute are wide 1m, the groove of high 1.5m, and the both sides of described main chip removal flute and described secondary chip removal flute are provided with the slope of 45 degree.
5. automatic chip-removal system according to claim 1, is characterized in that: the plane at described secondary chip removal flute place is higher than described main chip removal flute place plane 0.8m.
6. automatic chip-removal system according to claim 1, is characterized in that: the end of described secondary chip removal flute tilts to the direction of described main chip removal flute.
7. automatic chip-removal system according to claim 1, is characterized in that: the end of described main chip removal flute tilts to the direction of described scrap collection system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510133516.8A CN104772646A (en) | 2015-03-25 | 2015-03-25 | Automatic chip discharging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510133516.8A CN104772646A (en) | 2015-03-25 | 2015-03-25 | Automatic chip discharging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104772646A true CN104772646A (en) | 2015-07-15 |
Family
ID=53614572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510133516.8A Pending CN104772646A (en) | 2015-03-25 | 2015-03-25 | Automatic chip discharging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104772646A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619165A (en) * | 2016-01-11 | 2016-06-01 | 浙江理工大学 | Push type clearing device |
| CN108311945A (en) * | 2018-04-16 | 2018-07-24 | 上海瓦姆石油天然气管业有限公司 | Chip removal device is concentrated in automation for scrap collection, packing |
| CN114918726A (en) * | 2022-05-31 | 2022-08-19 | 烟台开发区博森科技发展有限公司 | Bidirectional stepping chip removal device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060010588A (en) * | 2004-07-28 | 2006-02-02 | 주식회사 화인테크엔지니어링 | Chip-transfer apparatus |
| CN202639999U (en) * | 2012-05-17 | 2013-01-02 | 陆元清 | Chip removing machine of machine tool |
| CN102923445A (en) * | 2012-11-20 | 2013-02-13 | 无锡市瑞尔精密机械股份有限公司 | Stepping type chip discharging device |
| CN202900843U (en) * | 2012-10-25 | 2013-04-24 | 上海百若试验仪器有限公司 | Oil source for servo motor |
| CN103831663A (en) * | 2012-11-23 | 2014-06-04 | 青岛理工大学琴岛学院 | Scrap iron cleaning device |
| CN203804666U (en) * | 2014-01-27 | 2014-09-03 | 发得科技工业股份有限公司 | Chip collection device of machining tool |
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2015
- 2015-03-25 CN CN201510133516.8A patent/CN104772646A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20060010588A (en) * | 2004-07-28 | 2006-02-02 | 주식회사 화인테크엔지니어링 | Chip-transfer apparatus |
| CN202639999U (en) * | 2012-05-17 | 2013-01-02 | 陆元清 | Chip removing machine of machine tool |
| CN202900843U (en) * | 2012-10-25 | 2013-04-24 | 上海百若试验仪器有限公司 | Oil source for servo motor |
| CN102923445A (en) * | 2012-11-20 | 2013-02-13 | 无锡市瑞尔精密机械股份有限公司 | Stepping type chip discharging device |
| CN103831663A (en) * | 2012-11-23 | 2014-06-04 | 青岛理工大学琴岛学院 | Scrap iron cleaning device |
| CN203804666U (en) * | 2014-01-27 | 2014-09-03 | 发得科技工业股份有限公司 | Chip collection device of machining tool |
Non-Patent Citations (2)
| Title |
|---|
| 史康云、马进峰等: "集中排屑系统在机械加工车间中的应用", 《成组技术与生产现代化》 * |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619165A (en) * | 2016-01-11 | 2016-06-01 | 浙江理工大学 | Push type clearing device |
| CN108311945A (en) * | 2018-04-16 | 2018-07-24 | 上海瓦姆石油天然气管业有限公司 | Chip removal device is concentrated in automation for scrap collection, packing |
| CN114918726A (en) * | 2022-05-31 | 2022-08-19 | 烟台开发区博森科技发展有限公司 | Bidirectional stepping chip removal device |
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| EXSB | Decision made by sipo to initiate substantive examination | ||
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Application publication date: 20150715 |