CN104771936B - Preparation method of high oil absorption sponge for oil-water separation - Google Patents

Preparation method of high oil absorption sponge for oil-water separation Download PDF

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CN104771936B
CN104771936B CN201510121548.6A CN201510121548A CN104771936B CN 104771936 B CN104771936 B CN 104771936B CN 201510121548 A CN201510121548 A CN 201510121548A CN 104771936 B CN104771936 B CN 104771936B
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sponge
oil
preparation
hydrophobically modified
water
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CN104771936A (en
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秦渊智
熊森
汪勇
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Nanjing Tech University
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Nanjing Tech University
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Abstract

The invention relates to a preparation method of a high oil absorption sponge for oil-water separation, which comprises the following specific steps: firstly, treating the surface of a polyurethane sponge framework by using a modifier to obtain a hydrophobic modified layer, and then heating and activating the treated sponge at a certain temperature to obtain the oil-absorbing sponge. The ultrathin hydrophobic modified layer of the modified sponge keeps the inherent characteristics of high porosity and high elasticity of the polyurethane sponge, and simultaneously obtains the characteristic of high-efficiency oil absorption. The oil absorption sponge prepared by the method has the advantages of only absorbing oil but not absorbing water, the oil absorption amount reaches dozens of times to hundreds of times of the self weight, and the like, and the absorbed oil product can be recovered in a simple extrusion mode. The sponge prepared by the method has the characteristics of low cost, simple and feasible process and good reusability, and can be produced on a large scale. The method is expected to be widely applied to the aspects of removing oil pollutants in water, petroleum exploitation, separation of industrial oil pollutants and the like.

Description

A kind of water-oil separating preparation method of high oil absorption sponge
Technical field
The present invention relates to a kind of preparation method of water-oil separating high oil-absorbent material, more particularly to a kind of low cost, high suction Oil cut rate, the reusable water-oil separating preparation method of high oil absorption sponge.
Background technology
With economic fast development, the extensive use of oil and its various downstream product, pollution of the oils to water body into To influence a big serious problems of ecological environment, wherein being particularly acute with oils leakage problem.Oils leakage accident, which makes to have, to be poisoned Compound rapidly enters food chain, and low to arrive lower algae, high to higher mammal, none is escaped by luck.Currently to the processing of this problem Mode is based on adsorption treatment.Sorbing material can be divided into natural sorbing material and artificial synthesized sorbing material.Natural sorbing material Such as stalk, cotton wool product and inorganic mineral zeolite, this kind of product has the advantages that to gather materials on the spot, cost is cheap, but its is low Oil absorption and the low rate of adsorption limit the popularity used.Artificial synthesized sorbing material such as CNT, carbon nanometer foam etc. The shortcomings that compensate for natural material, but have the shortcomings that complex process, with high costs.Patent CN104163934 A are disclosed It is a kind of polymer foams are carried out it is partially carbonized to obtain the method for oleophilic oil material.This method requirement is in indifferent gas High-temperature process is carried out to foamed material under body protection, high are required to process conditions, high energy consumption, and also it is inevitable in carbonisation Toxic gas will be produced, brings new environmental pollution.In addition, carbonization can cause the volume contraction of foam and partially or completely lose Elasticity is lost, oil suction multiplying power and repeat usage will be caused to decline.Therefore, there is an urgent need to develop a kind of ensureing oil absorbing effect and again Multiple performance, cost is cheap, the simply selective water-oil separating material of technique.
The content of the invention
The invention aims to improve, existing oil absorption material oil suction multiplying power is low, adsorption time is long, preparation technology is complicated The shortcomings of, and a kind of preparation method of water-oil separating high oil-absorbent material is provided.
The technical scheme is that:A kind of water-oil separating preparation method of high oil absorption sponge, it is comprised the following steps that:
A. hydrophobic modifier immersion treatment is carried out to polyurethane sponge surface:Polyurethane sponge is immersed in into mass concentration is In the hydrophobically modified agent solution of 0.5-10% concentration, it is 0.5-20 hours to control time of contact, and Contact Temperature is 20-60 DEG C, is made Hydrophobic modifier is adhered in sponge surface;
B. heat-activated is carried out to the polyurethane sponge of hydrophobically modified dose of immersion:Bubble processing is invaded by hydrophobically modified dose Sponge is placed in drying box, carries out heat-activated, and heat-activated temperature is 50 DEG C -110 DEG C;The heat-activated time is that 0.5-20 is small When, induction modifier molecules align obtained water-oil separating high oil absorption sea in sponge surface by hydrophobic grouping in the form of outwardly It is continuous.
The mass concentration of hydrophobic modifier modifying agent described in preferred steps a is 3%-7%.
It is preferred that the hydrophobic modifier in hydrophobically modified agent solution includes but is not limited to aminopropyl triethoxysilane (KH550), glycydoxy trimethoxy silane (KH560), methacryloxypropyl trimethoxy silane (KH570), VTES (A151), VTES (A171), mercapto propyl group front three (second) epoxide Silane (KH580, KH590), ethylenediaminepropyltriethoxysilane (KH792) or ethylenediamine hydroxypropyl methyl dimethoxysilane (KBM602);Solvent in hydrophobically modified agent solution is the solvent that can dissolve hydrophobic modifier, including but not limited to methanol, second Alcohol, isopropanol, tetrahydrofuran, ethyl acetate or n-hexane.
Heat-activated temperature is 75 DEG C -90 DEG C in preferred steps b;The heat-activated time is 5-14 hours.
High oil absorption sponge obtained by the present invention is applied to the separation of oils and organic solvent and water.
Beneficial effect:
1st, the use of polyurethane sponge and hydrophobic modifier cheap and easy to get is raw material, preparation process only includes immersion and added The step of thermal activation two, technique is extremely easy, contrasts other method, and cost is greatly reduced.
2nd, obtained sponge has highly water repellant oil-wet behavior, can be quickly to a variety of oils waterborne and underwater and organic molten Agent carries out selective absorbing, and oil suction multiplying power is up to tens of to hundreds times of deadweight, so as to realize the effect of water-oil separating.
3rd, hydrophobically modified process does not destroy the intrinsic high resiliency of polyurethane sponge, and absorption can be reclaimed by way of extruding Oils, it can repeatedly use, and oil suction multiplying power unobvious decline.
4th, it is simple for process, without complex device and atmosphere protection, it is easy to industrialized production, and raw material is simple and easy to get, With good amplification prospect of production, it is expected in the removing of water body oil pollutant, oil exploitation, the separation of industrial oil pollutant etc. Aspect is used widely.
Brief description of the drawings
Fig. 1 be in embodiment 1 water droplet and oil droplet in the wetting state photo of high oil absorption sponge surface;The left side is to leak into sea Remaining oil stain inside silk floss, the right are water droplet in the form of pearl is maintained at sponge surface.
Fig. 2 is the electron scanning micrograph of high oil absorption sponge microscopic appearance prepared by embodiment 1.
Fig. 3 is the variation diagram of oil absorbency during high oil absorption sponge circulation absorption vegetable oil prepared by embodiment 1.
Embodiment
The present invention is further described below in conjunction with specific embodiment, but institute is not caused to the present invention to embodiment The limitation of claim saturation range.
Embodiment 1
Take polyurethane sponge to be put into container, add the hydrophobically modified that the mass concentration prepared by solvent of ethanol is 4% Agent --- γ-(methacryloxypropyl) propyl trimethoxy silicane (KH-570) solution, it is desirable to which solution is totally submerged sponge, and close Seal container.Under the conditions of 50 DEG C, stir 20 hours.
By the sponge of hydrophobically modified dose of immersion treatment at 110 DEG C heat-activated 0.5 hour, that is, obtain oil suction sponge. The oil suction sponge obtained in the present embodiment is respectively 118 times and 107 times to conduct oneself with dignity to the oil suction multiplying power of vegetable oil, lubricating oil.Inhale Oily sponge possesses excellent hydrophobic oil absorption, and oil droplet is dropped on sponge surface inside quick infiltration sponge, only residual on surface Stay a little oil stain;And water droplet can not then penetrate into oil suction sponge, but kept for a long time (Fig. 1) in pearl in sponge surface.Without changing The initial sponge of property, oil droplet and water droplet can be quickly penetrated into inside sponge, i.e., do not possess oil-water selectivity, and can not be due to water body Oily matter is optionally absorbed in system.Sponge can float for a long time in the water surface water surface, but not absorb water, and show excellent hydrophobic Property.The oil content of sponge absorption is removed by extruding, sponge may be reused more than 10 times, and oil suction multiplying power does not occur substantially to drop Low (Fig. 2).SEM is not it has been observed that the microstructure of the high oil absorption sponge of hydrophobically modified acquisition occurs substantially Change, sponge surface is also without being evident that attachment (Fig. 3), it was confirmed that the ultra-slim features of hydrophobically modified layer, thus sponge High porosity and high resiliency are maintained so that sponge obtains high oil suction multiplying power and reuses characteristic.
Embodiment 2
Take polyurethane sponge to be put into container, add the hydrophobically modified that the mass concentration prepared by solvent of ethanol is 10% Agent KH-570 solution, it is desirable to which solution is totally submerged sponge, and sealing container.Under the conditions of 25 DEG C, stir 1 hour.
By the sponge of hydrophobically modified dose of immersion treatment at 75 DEG C heat-activated 16 hours, that is, obtain oil suction sponge.This The sponge obtained in embodiment is respectively 94 times and 91 times to conduct oneself with dignity to the oil suction multiplying power of vegetable oil, lubricating oil.
Embodiment 3
Take polyurethane sponge to be put into container, add the hydrophobically modified that the mass concentration prepared by solvent of methanol is 5% Agent --- aminopropyl triethoxysilane (KH550) solution, it is desirable to which solution is totally submerged sponge, and sealing container.In 40 DEG C of bars Under part, stir 10 hours.
By the sponge of hydrophobically modified dose of immersion treatment at 50 DEG C heat-activated 20 hours, that is, obtain oil suction sponge.This The sponge obtained in embodiment to the oil suction multiplying power of vegetable oil, lubricating oil is deadweight 91 times.
Embodiment 4
Polyurethane sponge is taken to be put into container, it is that 0.5% hydrophobic changes to add the mass concentration prepared by solvent of methanol Property agent --- VTES (A151) solution, it is desirable to which solution is totally submerged sponge, and sealing container.In 50 DEG C of bars Under part, stir 20 hours.
By the sponge of hydrophobically modified dose of immersion treatment at 80 DEG C heat-activated 10 hours, that is, obtain oil suction sponge.This The sponge obtained in embodiment is respectively 115 times and 120 times to conduct oneself with dignity to the oil suction multiplying power of vegetable oil, lubricating oil.
Embodiment 5
Take polyurethane sponge to be put into container, add the mass concentration prepared by solvent of ethyl acetate be 7% it is hydrophobic Modifying agent --- ethylenediaminepropyltriethoxysilane (KH792) solution, it is desirable to which solution is totally submerged sponge, and sealing container. Under the conditions of 60 DEG C, stir 12 hours.
By the sponge of hydrophobically modified dose of immersion treatment at 70 DEG C heat-activated 5 hours, that is, obtain oil suction sponge.This reality It is respectively 106 times and 111 times to conduct oneself with dignity to the oil suction multiplying power of vegetable oil, lubricating oil to apply the sponge obtained in example.
Embodiment 6
Polyurethane sponge is taken to be put into container, it is that 7% hydrophobic changes to add the mass concentration prepared by solvent of n-hexane Property agent --- ethylenediamine hydroxypropyl methyl dimethoxysilane (KBM602) solution, it is desirable to which solution is totally submerged sponge, and seals appearance Device.Under the conditions of 30 DEG C, stir 20 hours.
By the sponge of hydrophobically modified dose of immersion treatment at 90 DEG C heat-activated 10 hours, that is, obtain oil suction sponge.This The sponge obtained in embodiment is respectively 104 times and 105 times to conduct oneself with dignity to the oil suction multiplying power of vegetable oil, lubricating oil.
Sponge prepared by above example may be reused more than 10 times, and oil suction multiplying power does not occur substantially to reduce.

Claims (4)

1. a kind of water-oil separating preparation method of high oil absorption sponge, it is comprised the following steps that:
A. hydrophobic modifier immersion treatment is carried out to polyurethane sponge surface:It is 0.5- that polyurethane sponge is immersed in into mass concentration In the hydrophobically modified agent solution of 10% concentration, it is 0.5-20 hours to control time of contact, and Contact Temperature is 20-60 DEG C, is made hydrophobic Modifying agent adheres in sponge surface;Hydrophobic modifier in hydrophobically modified agent solution is aminopropyl triethoxysilane, shrink is sweet Oily ether epoxide propyl trimethoxy silicane, methacryloxypropyl trimethoxy silane, VTES, mercapto Propyl trimethoxy silicane, mercaptopropyltriethoxysilane, ethylenediaminepropyltriethoxysilane or ethylenediamine hydroxypropyl methyl two Methoxy silane;
B. heat-activated is carried out to the polyurethane sponge of hydrophobically modified dose of immersion:The sponge for invading bubble processing by hydrophobically modified dose It is placed in drying box, carries out heat-activated, heat-activated temperature is 50 DEG C -110 DEG C;The heat-activated time is 0.5-20 hours, Water-oil separating is made with high oil absorption sponge.
2. preparation method according to claim 1, it is characterised in that the mass concentration of the hydrophobic modifier described in step a For 3%-7%.
3. preparation method according to claim 1, it is characterised in that the solvent in hydrophobically modified agent solution is methanol, second Alcohol, isopropanol, tetrahydrofuran, ethyl acetate or n-hexane.
4. preparation method according to claim 1, it is characterised in that heat-activated temperature is 75 DEG C -90 DEG C in step b;Add The thermal activation time is 5-14 hours.
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CN106147715A (en) * 2016-06-02 2016-11-23 刘*泽 Hydrophobic oleophilic oil environmental protection oil absorption material of repeatable utilization and preparation method thereof
CN106084282B (en) * 2016-06-06 2019-04-19 北京化工大学 A kind of quick cationic polymerization prepares the method and application of hydrophobic oleophilic oil composite material
CN107312197A (en) * 2016-07-22 2017-11-03 中国石油化工股份有限公司 Super-hydrophobic cavernosa material and preparation method thereof
CN106693444A (en) * 2016-12-27 2017-05-24 西南石油大学 Preparing method of reproducible super-hydrophobic graphite alkenyl oil absorption sponge
CN107245159A (en) * 2017-05-22 2017-10-13 江苏大学 A kind of Preparation method and use of silica constructing super-drainage melamine sponge
CN108192322A (en) * 2017-12-04 2018-06-22 张芸 A kind of preparation method of hydrophobic oleophilic oil type polyurethane sponge
CN108855013A (en) * 2018-07-31 2018-11-23 李忠 A kind of processing of oil spill is with sponge and preparation method thereof
CN110947359A (en) * 2018-09-26 2020-04-03 中国石油天然气股份有限公司 Low-density high-elasticity hydrophobic/oleophylic carbon sponge and preparation method and application thereof
CN109575353B (en) * 2018-12-14 2020-12-08 中国科学院长春应用化学研究所 Silanized hydrophobic modified polyvinyl alcohol-based porous material and preparation method thereof
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CN103537120B (en) * 2013-10-15 2015-06-03 南京工业大学 Preparation method of sponge for oil-water separation
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