CN104764360A - Pulsation device of heat exchanger for strengthened descaling - Google Patents
Pulsation device of heat exchanger for strengthened descaling Download PDFInfo
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- 230000010349 pulsation Effects 0.000 title abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 198
- 238000007789 sealing Methods 0.000 claims description 19
- 230000002000 scavenging effect Effects 0.000 claims 1
- 230000003068 static effect Effects 0.000 abstract description 52
- 238000000034 method Methods 0.000 abstract description 3
- 238000005728 strengthening Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000010865 sewage Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000002352 surface water Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本发明具体公开了一种换热器强化除垢的脉动装置,属于能源技术领域。它可以解决非清洁水与清洁水换热过程中的管壁结垢及换热效率低问题。本发明设有两个进水口和两个出水口,两个进水口切向流入,实现动盘的转动;当转盘出水口转到静盘的一面储水空间时,另一个储水空间不通过水流;静盘的两个储水空间采用硬密封连接,动盘的持续转动,实现了水的分流,继而实现水流的脉动;两个出水口分别与换热器的进水口相连,使换热器顺畅高效工作。本发明用于换热器管道预防结垢和除垢。
The invention specifically discloses a pulsation device for strengthening descaling of a heat exchanger, which belongs to the technical field of energy. It can solve the problem of tube wall fouling and low heat exchange efficiency in the process of heat exchange between unclean water and clean water. The invention is provided with two water inlets and two water outlets, and the two water inlets flow in tangentially to realize the rotation of the moving plate; when the water outlet of the turntable turns to the water storage space on one side of the static plate, the other water storage space does not pass through Water flow; the two water storage spaces of the static plate are connected by a hard seal, and the continuous rotation of the moving plate realizes the diversion of water, and then realizes the pulsation of water flow; the two water outlets are respectively connected with the water inlet of the heat exchanger to make the heat exchange The device works smoothly and efficiently. The invention is used for the prevention and descaling of heat exchanger pipelines.
Description
技术领域technical field
本发明涉及一种换热器强化除垢的脉动装置,属于能源技术领域。The invention relates to a pulsation device for strengthening descaling of heat exchangers, belonging to the technical field of energy.
背景技术Background technique
污水源或地表水源都是水源的一种,相比地下水其主要特点是杂质含量大,易在换热壁面和管道中形成污垢,不仅加快管壁腐蚀,使换热设备使用寿命大大降低,还会影响换热效率,增加流体的流动阻力。因此,防垢、除垢是利用非清洁水进行换热的重要技术。Sewage source or surface water source is a kind of water source. Compared with groundwater, its main feature is that it has a large content of impurities, which is easy to form dirt on the heat exchange wall and pipes, which not only accelerates the corrosion of pipe walls, but also greatly reduces the service life of heat exchange equipment. It will affect the heat transfer efficiency and increase the flow resistance of the fluid. Therefore, anti-scaling and descaling are important technologies for using non-clean water for heat exchange.
污水、地表水等非清洁水中含有丰富的低品位热能,利用换热器可将这些低品位热能提取出来为建筑物供暖空调,具有巨大的节能、环保和经济价值,其节能幅度极大。按我国现有污水排放量测算,开发利用污水低位热能,可为很多的城市建筑物供热空调,其开发应用前景非常广阔,是建筑节能减排的有效途径之一。Unclean water such as sewage and surface water is rich in low-grade heat energy, which can be extracted by using heat exchangers to provide heating and air conditioning for buildings. According to the calculation of my country's existing sewage discharge, the development and utilization of low-level thermal energy of sewage can provide heating and air conditioning for many urban buildings. Its development and application prospects are very broad, and it is one of the effective ways to save energy and reduce emissions in buildings.
当前的防除垢技术主要有以下两种形式,并都存在一定的不足:The current anti-scaling technology mainly has the following two forms, and there are certain deficiencies in both:
一种是胶球在线清洗技术,如专利号201320209861.1、公告号CN203240955U、名称为《用于热泵的胶球清洗装置》的发明专利,它是通过胶球在流动过程中与换热管内壁的摩擦作用,达到用胶球对换热管内壁进行清洗的目的,但是其在水质较差的情况下使用效果不理想,不仅收球率低,而且二次滤网和收球网同样存在结垢和腐蚀的问题。One is the on-line cleaning technology of rubber balls, such as the patent No. 201320209861.1, the announcement number CN203240955U, and the invention patent named "rubber ball cleaning device for heat pump". It can achieve the purpose of cleaning the inner wall of the heat exchange tube with rubber balls, but its use effect is not ideal in the case of poor water quality, not only the ball collection rate is low, but also the secondary filter and the ball collection net also have scaling and corrosion problem.
另一种是管内插入物(如旋转纽带等)在线清洗技术,如专利号200720154258.2、公告号CN201034457Y、名称为《螺旋线圈自动除垢强化换热装置》的发明专利技术,它是依靠流体的作用转动或振动达到防除垢的目的,但是对于换热面积大、传热管数量多且长的非清洁水换热器,其机械工艺过于复杂,初投资大,而且杂质含量多的非清洁水很容易造成插入物的堵塞、腐蚀损坏。The other is the on-line cleaning technology of inserts in the pipe (such as rotating ties, etc.), such as the invention patent technology of patent number 200720154258.2, announcement number CN201034457Y, and "helical coil automatic descaling and enhanced heat exchange device", which relies on the action of fluid Rotation or vibration can achieve the purpose of anti-scaling, but for the non-clean water heat exchanger with large heat transfer area, large number and long heat transfer tubes, the mechanical process is too complicated, the initial investment is large, and the non-clean water with a lot of impurities is very difficult. It is easy to cause blockage and corrosion damage of the insert.
发明内容Contents of the invention
本发明的目的就是为了解决现有装置存在的上述问题,提供一种强化除垢型换热装置,它可以实现水流的脉动,有效解决非清洁水与清洁水换热过程中的管壁结垢的问题。The purpose of the present invention is to solve the above-mentioned problems existing in the existing devices, and provide an enhanced descaling type heat exchange device, which can realize the pulsation of water flow, and effectively solve the scaling on the pipe wall during the heat exchange process between unclean water and clean water The problem.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明主要由第一进水分管路、第一进水口、第二进水分管路、第二进水口、螺栓、螺母、螺栓套筒、螺栓垫圈、阀盖、阀盖密封圈、动盘、动盘密封圈、动盘出水口、静盘、静盘密封圈、静盘第一储水间、静盘第二储水间、向心推力轴承、第一出水分管路、第一出水口、第二出水分管路、第二出水口组成组成;所述的阀盖上设有与所述的阀盖内腔相通的两个进水口,第一进水口和第二进水口,第一进水口与第二进水口相对于阀盖中心轴成中心对称设置,第一进水口和第二进水口中心在阀盖上所成的直线与阀盖中心轴相交,第一进水口和第二进水口中心轴线与阀盖内壁切线相交;所述的第一进水口一端与所述阀盖相通,另一端与第一进水分管路相通;所述的第二进水口一端与所述阀盖相通,另一端与第二进水分管路相通;所述的第一出水口一端与静盘第一储水间相通,另一端与所述的第一出水分管路相通;所述的第二出水口一端与所述的静盘第二储水间相通,另一端与所述的第二出水分管路相通;所述的动盘旋转时,动盘出水口与静盘第一储水间相通时,动盘出水口与第二储水间不相通;所述的动盘旋转时,动盘出水口与静盘第二储水间相通时,动盘出水口与第一储水间不相通。The present invention mainly consists of the first water inlet pipeline, the first water inlet, the second water inlet pipeline, the second water inlet, bolts, nuts, bolt sleeves, bolt washers, valve cover, valve cover sealing ring, moving plate, Dynamic disk sealing ring, dynamic disk water outlet, static disk, static disk sealing ring, static disk first water storage room, static disk second water storage room, centripetal thrust bearing, first water outlet pipeline, first water outlet, The second water outlet pipeline and the second water outlet are composed; the valve cover is provided with two water inlets communicating with the inner cavity of the valve cover, the first water inlet and the second water inlet, and the first water inlet The second water inlet is arranged symmetrically with respect to the central axis of the bonnet. The line formed by the centers of the first water inlet and the second water inlet on the bonnet intersects the central axis of the bonnet. The first water inlet and the second water inlet The central axis intersects the tangent line of the inner wall of the valve cover; one end of the first water inlet communicates with the valve cover, and the other end communicates with the first water inlet pipeline; one end of the second water inlet communicates with the valve cover, The other end communicates with the second water inlet pipeline; one end of the first water outlet communicates with the first water storage room of the static plate, and the other end communicates with the first water outlet pipeline; one end of the second water outlet It communicates with the second water storage room of the static plate, and the other end communicates with the second water outlet pipeline; when the moving plate rotates, the water outlet of the moving plate communicates with the first water storage room of the static plate, the dynamic The water outlet of the disc does not communicate with the second water storage room; when the moving disc rotates, the water outlet of the moving disc communicates with the second water storage room of the static disc, and the water outlet of the moving disc does not communicate with the first water storage room.
所述的阀盖具有空腔,阀盖侧壁上有两个相对于阀盖中心轴中心对称的进水口,分别与第一进水口和第二进水口相连,阀盖外沿有均匀分布的螺栓孔,装有螺栓和螺栓套筒与静盘相连;所述的阀盖与静盘之间装有螺栓套筒和阀盖密封圈;所述的动盘顶部装有动盘密封圈,表面上有两个动盘叶片,所述的动盘叶片关于动盘中心轴对称,底部套在向心推力轴承内圈上;所述的向心推力轴承内圈套在动盘上,外圈套在静盘上;所述的静盘具有空腔,中间空腔分为静盘第一储水间和静盘第二储水间,静盘外沿通过静盘密封圈、螺栓螺母和阀盖连接,内部装有向心推力轴承,轴承中心轴与静盘中心轴重合,静盘第一储水间与第一出水口相连,静盘第二储水间与第二出水口相连。The valve cover has a cavity, and there are two water inlets symmetrical to the center axis of the valve cover on the side wall of the valve cover, which are respectively connected with the first water inlet and the second water inlet, and there are evenly distributed Bolt holes are equipped with bolts and bolt sleeves to connect with the static disk; bolt sleeves and valve cover sealing rings are installed between the valve cover and the static disk; the top of the moving disk is equipped with a moving disk sealing ring, and the surface There are two moving disk blades, the moving disk blades are symmetrical about the central axis of the moving disk, and the bottom is sleeved on the inner ring of the centripetal thrust bearing; the inner ring of the radial thrust bearing is sleeved on the moving disk, and the outer ring is sleeved on the static on the disk; the static disk has a cavity, the middle cavity is divided into the first water storage room of the static disk and the second water storage room of the static disk, and the outer edge of the static disk is connected by the sealing ring of the static disk, bolts and nuts and the valve cover, The interior is equipped with a centripetal thrust bearing, the central axis of the bearing coincides with the central axis of the static plate, the first water storage room of the static plate is connected with the first water outlet, and the second water storage room of the static plate is connected with the second water outlet.
本发明的特点及有益效果:Features and beneficial effects of the present invention:
水流经第一、第二进水口可以形成环形水流,推动动盘旋转,将水连续间断的分到静盘中两个不同的储水间中,从而在出水分管实现脉动水流,脉动水流能够有效预防和去除换热器内非清洁水的污垢,进而能够维持换热器的高效换热,解决非情节水中的结垢问题,使换热效率提高30%-50%。同时,该换向装置结构简单、工作可靠性强、易维护操作。The water flows through the first and second water inlets to form an annular water flow, which drives the rotating disk to rotate, and distributes the water intermittently to two different water storage rooms in the static disk, so that the pulsating water flow can be realized in the water outlet pipe, and the pulsating water flow can effectively Prevent and remove the fouling of non-clean water in the heat exchanger, thereby maintaining the high-efficiency heat exchange of the heat exchanger, solving the problem of fouling in non-clean water, and increasing the heat exchange efficiency by 30%-50%. At the same time, the reversing device has the advantages of simple structure, strong working reliability and easy maintenance and operation.
附图说明:Description of drawings:
图1为本发明的主视图Fig. 1 is the front view of the present invention
图2为图1的A-A面剖视图Figure 2 is a cross-sectional view of plane A-A of Figure 1
图中第一进水分管路1、第一进水口2、第二进水分管路3、第二进水口4、螺栓5、螺母6、螺栓套筒7、螺栓垫圈8、静盘9、第一出水分管路10、第一出水口11、阀盖12、动盘出水口13、阀盖密封圈14、静盘密封圈15、向心推力轴承16、动盘叶片17、动盘密封圈18、动盘19、静盘第一储水间20、静盘第二储水间21、第二出水口22、第二出水分管路23。In the figure, the first water inlet pipeline 1, the first water inlet 2, the second water inlet pipeline 3, the second water inlet 4, the bolt 5, the nut 6, the bolt sleeve 7, the bolt washer 8, the static plate 9, the second water inlet A water outlet pipeline 10, first water outlet 11, valve cover 12, moving plate water outlet 13, valve cover sealing ring 14, static disc sealing ring 15, centripetal thrust bearing 16, moving disc blade 17, moving disc sealing ring 18 , the moving plate 19, the first water storage room 20 of the static plate, the second water storage room 21 of the static plate, the second water outlet 22, and the second water outlet pipeline 23.
具体实施方式:Detailed ways:
下面结合附图与实例对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawings and examples.
具体实施方式一:本发明主要由第一进水分管路1、第一进水口2、第二进水分管路3、第二进水口4、螺栓5、螺母6、螺栓套筒7、螺栓垫圈8、阀盖12、阀盖密封圈14、动盘19、动盘密封圈18、动盘出水口13、静盘9、静盘密封圈15、静盘第一储水间20、静盘第二储水间21、向心推力轴承16、第一出水分管路10、第一出水口11、第二出水分管路23、第二出水口22组成;所述的阀盖12上设有与所述的阀盖12内腔相通的两个进水口,第一进水口2和第二进水口4,第一进水口2与第二进水口4相对于阀盖12中心轴成中心对称设置,第一进水口2和第二进水口4中心在阀盖12上所成的直线与阀盖12中心轴相交,第一进水口2和第二进水口4中心轴线与阀盖12内壁切线相交;所述的第一进水口2一端与所述阀盖12相通,另一端与第一进水分管路1相通;所述的第二进水口4一端与所述阀盖12相通,另一端与第二进水分管路3相通;所述的第一出水口11一端与静盘第一储水间20相通,另一端与所述的第一出水分管路10相通;所述的第二出水口22一端与所述的静盘第二储水间21相通,另一端与所述的第二出水分管路23相通;所述的动盘19旋转时,动盘出水口13与静盘第一储水间20相通时,动盘出水口13与静盘第二储水间21不相通;所述的动盘19旋转时,动盘出水口13与静盘第二储水间21相通时,动盘盘出水口13与静盘第一储水间20不相通。Embodiment 1: The present invention mainly consists of a first water inlet pipeline 1, a first water inlet 2, a second water inlet pipeline 3, a second water inlet 4, bolts 5, nuts 6, bolt sleeves 7, and bolt washers 8. Valve cover 12, valve cover sealing ring 14, moving disc 19, moving disc sealing ring 18, moving disc water outlet 13, static disc 9, static disc sealing ring 15, static disc first water storage room 20, static disc No. Two water storage rooms 21, a centripetal thrust bearing 16, the first water outlet pipeline 10, the first water outlet 11, the second water outlet pipeline 23, and the second water outlet 22; the valve cover 12 is provided with the The first water inlet 2 and the second water inlet 4 are the two water inlets connected to the inner cavity of the valve cover 12 described above. The first water inlet 2 and the second water inlet 4 are symmetrically arranged relative to the central axis of the valve cover 12. The second water inlet The straight line formed by the center of the first water inlet 2 and the second water inlet 4 on the valve cover 12 intersects the central axis of the valve cover 12, and the central axis of the first water inlet 2 and the second water inlet 4 intersects with the tangent line of the inner wall of the valve cover 12; One end of the first water inlet 2 communicates with the valve cover 12, and the other end communicates with the first water inlet pipeline 1; one end of the second water inlet 4 communicates with the valve cover 12, and the other end communicates with the second water inlet 4. The water inlet pipeline 3 communicates; one end of the first water outlet 11 communicates with the first water storage room 20 of the static plate, and the other end communicates with the first water outlet pipeline 10; one end of the second water outlet 22 It communicates with the second water storage room 21 of the static disk, and the other end communicates with the second water outlet pipeline 23; when the moving disk 19 rotates, the water outlet 13 of the moving disk and the first water storage room of the static disk 20, the water outlet 13 of the moving disk is not connected to the second water storage room 21 of the static disk; The water outlet 13 does not communicate with the first water storage room 20 of the static plate.
所述的阀盖12具有空腔,阀盖12侧壁上有两个相对于阀盖12中心轴中心对称的进水口,分别与第一进水口2和第二进水口4相连,阀盖12外沿有均匀分布的螺栓孔,装有螺栓5和螺栓套筒7与静盘9相连;阀盖12与静盘9之间装有螺栓套筒7和阀盖密封圈14;所述的动盘19顶部装有动盘密封圈18,表面上有两个动盘叶片17,所述的动盘叶片17关于动盘19中心轴对称,底部套在向心推力轴承16内圈上;所述的向心推力轴承16内圈套在动盘19上,外圈套在静盘9上;所述的静盘9具有空腔,中间空腔分为静盘第一储水间20和静盘第二储水间21,静盘9外沿通过静盘密封圈15、螺栓5、螺母6和阀盖12连接,内部装有向心推力轴承16,向心推力轴承16中心轴与静盘9中心轴重合,静盘第一储水间20与第一出水口11相连,静盘第二储水间21与第二出水口22相连。The valve cover 12 has a cavity, and there are two water inlets symmetrical to the central axis of the valve cover 12 on the side wall of the valve cover 12, which are respectively connected to the first water inlet 2 and the second water inlet 4. The valve cover 12 There are evenly distributed bolt holes on the outer edge, and bolts 5 and bolt sleeves 7 are connected to the static disk 9; bolt sleeves 7 and valve cover sealing rings 14 are installed between the valve cover 12 and the static disk 9; The top of the disk 19 is equipped with a moving disk sealing ring 18, and there are two moving disk blades 17 on the surface. The moving disk blades 17 are symmetrical about the central axis of the moving disk 19, and the bottom is sleeved on the inner ring of the centripetal thrust bearing 16; The inner ring of the centripetal thrust bearing 16 is set on the moving plate 19, and the outer ring is set on the static plate 9; the static plate 9 has a cavity, and the middle cavity is divided into the first water storage room 20 of the static plate and the second water storage room of the static plate. In the water storage room 21, the outer edge of the static disk 9 is connected with the valve cover 12 through the static disk sealing ring 15, bolts 5, nuts 6, and a centripetal thrust bearing 16 is installed inside, and the central axis of the radial thrust bearing 16 is connected with the central axis of the static disk 9 Coincidentally, the first water storage room 20 of the static plate is connected to the first water outlet 11 , and the second water storage room 21 of the static plate is connected to the second water outlet 22 .
所述的第一进水分管路1与第二进水分管路3中的水流分别通过第一进水口2与第二进水口4,沿着所述的阀盖12内壁从相反方向流入阀盖12内,推动动盘叶片17,促使动盘19转动,动盘19转动同时,当动盘出水口13与静盘第一储水间20相通时,与静盘第二储水间21不相通,水流流向静盘第一储水间20,不会流向第二储水间,从而通过第一出水口11流出。当动盘出水口13与静盘第二储水间21相通时,与静盘第一储水间20不相通,水流流向静盘第二储水间21,不会流向第一储水间,从而通过第二出水口22流出。水流快速均匀,动盘19持续转动,水流持续间断流入第一出水分管路10和第二出水分管路23,实现了水流的脉动。The water flow in the first water inlet pipeline 1 and the second water inlet pipeline 3 passes through the first water inlet 2 and the second water inlet 4 respectively, and flows into the valve cover from the opposite direction along the inner wall of the valve cover 12 12, push the blades 17 of the moving disk to impel the rotation of the moving disk 19. At the same time as the rotating disk 19 rotates, when the water outlet 13 of the moving disk communicates with the first water storage room 20 of the static disk, it does not communicate with the second water storage room 21 of the static disk. , the water flows to the first water storage room 20 of the static plate, and does not flow to the second water storage room, so that it flows out through the first water outlet 11 . When the water outlet 13 of the movable disc communicates with the second water storage room 21 of the static disc, it does not communicate with the first water storage room 20 of the static disc, and the water flow flows to the second water storage room 21 of the static disc instead of the first water storage room. Thus, it flows out through the second water outlet 22 . The water flow is fast and uniform, the moving plate 19 continues to rotate, and the water flow continuously and intermittently flows into the first water outlet pipeline 10 and the second water outlet pipeline 23, realizing the pulsation of the water flow.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. On the basis of the technical solution of the present invention, those skilled in the art can make various Modifications or variations are still within the protection scope of the present invention.
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| CN87100827A (en) * | 1987-02-14 | 1988-08-24 | 国营机械和化学清洗锅炉联合工厂 | Two-spout hydraulic pulsating giant |
| JPH07270098A (en) * | 1994-03-31 | 1995-10-20 | Hightech Kk | Cleaning apparatus |
| CN201034457Y (en) * | 2007-05-15 | 2008-03-12 | 朱常平 | Screw coil automatic scavenging reinforcing heat-exchanger rig |
| CN203240955U (en) * | 2013-04-24 | 2013-10-16 | 华电电力科学研究院 | Rubber ball washing device for heat pump |
| CN104390512A (en) * | 2014-09-28 | 2015-03-04 | 青岛大学 | Reinforced descaling type heat exchange device |
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2015
- 2015-03-11 CN CN201510105170.0A patent/CN104764360B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87100827A (en) * | 1987-02-14 | 1988-08-24 | 国营机械和化学清洗锅炉联合工厂 | Two-spout hydraulic pulsating giant |
| JPH07270098A (en) * | 1994-03-31 | 1995-10-20 | Hightech Kk | Cleaning apparatus |
| CN201034457Y (en) * | 2007-05-15 | 2008-03-12 | 朱常平 | Screw coil automatic scavenging reinforcing heat-exchanger rig |
| CN203240955U (en) * | 2013-04-24 | 2013-10-16 | 华电电力科学研究院 | Rubber ball washing device for heat pump |
| CN104390512A (en) * | 2014-09-28 | 2015-03-04 | 青岛大学 | Reinforced descaling type heat exchange device |
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